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CN201077135Y - Die structure replacing big inlay pieces rapidly - Google Patents

Die structure replacing big inlay pieces rapidly Download PDF

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Publication number
CN201077135Y
CN201077135Y CNU200720119954XU CN200720119954U CN201077135Y CN 201077135 Y CN201077135 Y CN 201077135Y CN U200720119954X U CNU200720119954X U CN U200720119954XU CN 200720119954 U CN200720119954 U CN 200720119954U CN 201077135 Y CN201077135 Y CN 201077135Y
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CN
China
Prior art keywords
plate
insert
big
screw hole
mold insert
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU200720119954XU
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Chinese (zh)
Inventor
尹天明
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Shenzhen TCL New Technology Co Ltd
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Shenzhen TCL New Technology Co Ltd
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Priority to CNU200720119954XU priority Critical patent/CN201077135Y/en
Application granted granted Critical
Publication of CN201077135Y publication Critical patent/CN201077135Y/en
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Abstract

The utility model relates to a die structure for rapid replacing different big inserts, comprising an upper fixed plate (01), an A plate (02), a big insert (03), a plurality of retaining screws (04), a plurality of locating rings (05), an ingate sleeve (06) and a screw hole of lifting lug (09) as well as a guide pillar (07) and a screw hole of lifting lug (08). Two guide pillar holes are arranged on the A plate (02) and the big insert (03) respectively and the screw hole of lifting lug (08) is arranged on the side of the big insert (03). The utility model can reduce the time of replacing the big insert by more than three times compared with the prior art and the big insert adopts the front screw fixing mode, which facilitates the assembly and the maintenance greatly. The utility model can be used in the manufacture of the plastic inject class mold and alloy inject class mold, such as household-appliance, automobile, airplane and engine.

Description

快速更换大镶件的模具结构 Mold structure for quick change of large inserts

技术领域 technical field

本实用新型涉及模具内部结构,特别是塑胶注射类模具和合金注射类模具试模可快速更换不同大镶件的模具结构。The utility model relates to the inner structure of a mould, in particular to a mold structure which can quickly replace different large inserts for a plastic injection mold and an alloy injection mold for trial mode.

背景技术 Background technique

实际试模或生产中,存在通过更换镶件来实现同一模具生产不同产品的情况,在目前的模具结构中,快速更换大镶件基本采用以下两种方式:In the actual mold trial or production, there are cases where the same mold can produce different products by replacing inserts. In the current mold structure, the following two methods are basically used for quick replacement of large inserts:

1、如图1所示,一般是把前(后)模下模后,把固定螺丝(04)拧出,用拔销器(模具钳工常用工具)装入吊环螺丝孔(09)里,将大镶件(03)从A板(02)中拔出一定距离,后卸下拔销器,换吊环入吊环螺丝孔(09)里,大镶件调离A板(02),从而完成这一更换过程;1. As shown in Figure 1, generally after the front (rear) mold is lowered, unscrew the fixing screw (04), use a pin puller (commonly used tool for mold fitters) to install it into the screw hole (09) of the lifting ring, and insert Pull out the large insert (03) from plate A (02) for a certain distance, then remove the pin puller, replace the lifting ring into the screw hole (09) of the lifting ring, and move the large insert away from plate A (02), thus completing this a replacement process;

2、如图2所示,还可以把前(后)模下模后,将上固定板(01)与A板(02)分开,再将固定螺丝(04)拧出,用拔销器(模具钳工常用工具)装入吊环螺丝孔(09)里,将大镶件(03)从A板(02)中拔出一定距离,后卸下拔销器,换吊环入吊环螺丝孔(09)里,大镶件调离A板(02),从而完成这一更换过程。2. As shown in Figure 2, after the front (rear) mold is lowered, separate the upper fixing plate (01) from the A plate (02), and then unscrew the fixing screw (04), and use the pin puller ( Die fitter’s common tool) into the ring screw hole (09), pull out the large insert (03) from plate A (02) for a certain distance, then remove the pin puller, replace the ring into the ring screw hole (09) Here, the large insert is moved away from plate A (02), thus completing the replacement process.

以上两种方法都存在更换镶件费时费力、注塑机得不到有效利用等诸多问题,迫切需要有一种能增加工作效率的方法。Both of the above two methods have many problems such as time-consuming and labor-intensive replacement of inserts, and the injection molding machine cannot be effectively utilized. There is an urgent need for a method that can increase work efficiency.

发明内容 Contents of the invention

本实用新型的目的在于提供一种快速更换大镶件的模具结构,该结构可有效利用注塑机,使得更换大镶件所用的时间大大减小。The purpose of the utility model is to provide a mold structure for quick replacement of large inserts, which can effectively utilize the injection molding machine, so that the time used for replacing large inserts is greatly reduced.

本实用新型的另一个目的在于提供一种快速更换大镶件的模具结构,使得模具不用从注塑机上面下模,而直接通过导柱来实现大镶件的更换。Another object of the present invention is to provide a mold structure for quickly replacing large inserts, so that the mold does not need to be lowered from the injection molding machine, but the large inserts can be replaced directly through the guide pillars.

本实用新型是这样实现的:The utility model is achieved in that:

一种快速更换大镶件的模具结构,包括上固定板(01),A板(02),大镶件(03),固定螺丝(04),定位环(05),浇口套(06)和吊环螺丝孔(09),还包括导柱(07)和吊环螺丝孔(08),所述A板(02)和大镶件(03)上设置有导柱孔,吊环螺丝孔(08)设置在大镶件(03)的侧面。A mold structure for quick replacement of large inserts, including upper fixing plate (01), A plate (02), large insert (03), fixing screws (04), positioning ring (05), sprue sleeve (06) And ring screw holes (09), also include guide posts (07) and ring screw holes (08), the A plate (02) and the large insert (03) are provided with guide post holes, ring screw holes (08) Set on the side of the large insert (03).

所述导柱(07)前端面要高于A板的顶面(10),以使大镶件(03)在拔出一段距离后,仍然处于导柱(07)的支撑下。The front end surface of the guide post (07) is higher than the top surface (10) of the A plate, so that the large insert (03) is still under the support of the guide post (07) after being pulled out for a certain distance.

所述大镶件(03)是通过正面螺丝来固定的。The large insert (03) is fixed by front screws.

在实际的试模及生产当中,本实用新型更换大镶件所需的时间比现有技术下更换大镶件所需时间减少了三倍以上,且其大镶件采用正面螺丝固定方式,使得组装及维护都非常方便。可应用于家电产品、汽车、飞机、发动机等产品的塑胶注射类模具和合金注射类模具的制造。In the actual mold trial and production, the time required for the replacement of large inserts in the utility model is reduced by more than three times compared with the time required for replacing large inserts in the prior art, and the large inserts are fixed by front screws, so that Assembly and maintenance are very convenient. It can be applied to the manufacture of plastic injection molds and alloy injection molds for home appliances, automobiles, aircrafts, engines and other products.

附图说明 Description of drawings

图1为现有技术大镶件的安装方式示意图;Fig. 1 is the schematic diagram of the installation method of the prior art large insert;

图2为现有技术大镶件的另一种安装方式示意图;Fig. 2 is a schematic diagram of another installation method of a large insert in the prior art;

图3为本实用新型的示意图;Fig. 3 is the schematic diagram of the utility model;

图4为本实用新型的模具正面平面示意图;Fig. 4 is the front plan view of the mold of the utility model;

图中,01.上固定板,02.A板,03.大镶件,04.固定螺丝,05.定位环,06.浇口套,07.导柱,08.吊环螺丝孔,09.吊环螺丝孔,10.A板的顶面。In the figure, 01. Upper fixing plate, 02. A plate, 03. Large insert, 04. Fixing screw, 05. Positioning ring, 06. Sprue sleeve, 07. Guide post, 08. Screw hole for lifting ring, 09. Lifting ring Screw holes, 10.A top surface of the board.

具体实施方式 Detailed ways

下面结合附图详细说明本实用新型的实施:The implementation of the utility model is described in detail below in conjunction with the accompanying drawings:

如图3、图4所示,本实用新型包括上固定板(01),A板(02),大镶件(03),固定螺丝(04),定位环(05),浇口套(06),导柱(07),吊环螺丝孔(08),吊环螺丝孔(09)。其中吊环螺丝孔(08)设置在大镶件(03)的两个侧面,在本实施例中,共设置有4个吊环螺丝孔(08),4个固定螺丝(04)和两个导柱(07)需要说明的是,导柱(07)前端面应高于A板的顶面(10)。As shown in Fig. 3 and Fig. 4, the utility model comprises upper fixing plate (01), A plate (02), large insert (03), fixing screw (04), positioning ring (05), sprue sleeve (06 ), guide post (07), ring screw hole (08), ring screw hole (09). The eyebolt screw holes (08) are set on the two sides of the large insert (03). In this embodiment, there are 4 eyebolt screw holes (08), 4 fixing screws (04) and two guide posts (07) It should be noted that the front end surface of the guide post (07) should be higher than the top surface (10) of the A plate.

安装时,先将大镶件(03)安装入的A板(02)中,用固定螺丝(04)将其固定好,再将导柱(07)放入A板(02)相应位置,之后上固定板(01)与A板(02)再装配,最后安装浇口套(06),用定位环(05)将其定位。When installing, first install the large insert (03) into the A-plate (02), fix it with the set screw (04), then put the guide post (07) into the corresponding position of the A-plate (02), and then The upper fixing plate (01) and the A plate (02) are reassembled, and finally the sprue sleeve (06) is installed, and it is positioned with the positioning ring (05).

更换大镶件时,不需要将模具从注塑机拆下,只需把固定螺丝(04)拧出,把拔销器装入吊环螺丝孔(09)里,将大镶件(03)从A板(02)中拔出一定距离,后卸下拔销器,此时大镶件(03)仍然在导柱(07)的支撑下,再将吊环拧入大镶件(03)的吊环螺丝孔(08)内,后用行车将大镶件(3)吊到相应的空位,从而完成大镶件(03)的拆卸过程;再利用行车吊所需更换的大镶件(结构与大镶件03一致)于注塑机相应位置,导柱(07)前端插入大镶件相应孔内,拆除吊环,然后将大镶件推入A板(02),用固定螺丝(04)固定之。When replacing the large insert, it is not necessary to remove the mold from the injection molding machine, just unscrew the fixing screw (04), put the pin puller into the screw hole (09) of the lifting ring, and insert the large insert (03) from A Pull out a certain distance from the plate (02), and then remove the pin puller. At this time, the large insert (03) is still supported by the guide post (07), and then screw the lifting ring into the lifting ring screw of the large insert (03). In the hole (08), use the crane to hoist the large insert (3) to the corresponding vacancy, thereby completing the disassembly process of the large insert (03); then use the crane to replace the large insert (structure and large insert) 03) at the corresponding position of the injection molding machine, insert the front end of the guide post (07) into the corresponding hole of the large insert, remove the lifting ring, then push the large insert into the A plate (02), and fix it with the set screw (04).

在其它的实施方式中,可以以两个导柱做快速更换大镶件的模具结构,也可以有多个导柱做快换大镶件的模具结构。In other embodiments, two guide pillars can be used as a mold structure for quick replacement of large inserts, or multiple guide pillars can be used for quick replacement of large inserts.

Claims (3)

1. mould structure of changing fast big mold insert, comprise upper mounted plate (01), A plate (02), big mold insert (03), fixed screw (04), locating ring (05), sprue bush (06) and hanging ring screw hole (09), it is characterized in that also comprising guide pillar (07) and hanging ring screw hole (08), described A plate (02) and big mold insert (03) are provided with the guide pillar hole, and hanging ring screw hole (08) is arranged on the side of big mold insert (03).
2. the mould structure of the big mold insert of quick replacing as claimed in claim 1 is characterized in that, described guide pillar (07) front end face will be higher than the end face (10) of A plate, so that big mold insert (03) still is under the support of guide pillar (07) after extracting a segment distance.
3. the mould structure of the big mold insert of quick replacing as claimed in claim 1 is characterized in that described big mold insert (03) fixes by the front screw.
CNU200720119954XU 2007-04-30 2007-04-30 Die structure replacing big inlay pieces rapidly Expired - Lifetime CN201077135Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720119954XU CN201077135Y (en) 2007-04-30 2007-04-30 Die structure replacing big inlay pieces rapidly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720119954XU CN201077135Y (en) 2007-04-30 2007-04-30 Die structure replacing big inlay pieces rapidly

Publications (1)

Publication Number Publication Date
CN201077135Y true CN201077135Y (en) 2008-06-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU200720119954XU Expired - Lifetime CN201077135Y (en) 2007-04-30 2007-04-30 Die structure replacing big inlay pieces rapidly

Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101961888A (en) * 2010-09-30 2011-02-02 凡嘉科技(无锡)有限公司 Insert replacing device
CN102059777A (en) * 2010-11-19 2011-05-18 江苏大学 Flexible deformation combined injection molding die for serialized products
CN114102999A (en) * 2020-08-26 2022-03-01 常州星宇车灯股份有限公司 Die structure for quickly replacing high-low matched inserts of tail lamp

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101961888A (en) * 2010-09-30 2011-02-02 凡嘉科技(无锡)有限公司 Insert replacing device
CN102059777A (en) * 2010-11-19 2011-05-18 江苏大学 Flexible deformation combined injection molding die for serialized products
CN102059777B (en) * 2010-11-19 2014-02-12 江苏大学 Flexible deformation combined injection mold for serialized products
CN114102999A (en) * 2020-08-26 2022-03-01 常州星宇车灯股份有限公司 Die structure for quickly replacing high-low matched inserts of tail lamp
CN114102999B (en) * 2020-08-26 2024-05-17 常州星宇车灯股份有限公司 Die structure for quickly replacing insert of tail lamp

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Granted publication date: 20080625