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CN201074744Y - LED bar-shaped lamp with cooling function - Google Patents

LED bar-shaped lamp with cooling function Download PDF

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Publication number
CN201074744Y
CN201074744Y CNU2007201717303U CN200720171730U CN201074744Y CN 201074744 Y CN201074744 Y CN 201074744Y CN U2007201717303 U CNU2007201717303 U CN U2007201717303U CN 200720171730 U CN200720171730 U CN 200720171730U CN 201074744 Y CN201074744 Y CN 201074744Y
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heat
led
heat dissipation
dissipation function
utility
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范宝平
王飞
姚刚
肖从清
杨宁
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Shenzhen Jiuzhou Optoelectronics Technology Co Ltd
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SHENZHEN JIUZHOU PHOTOELECTRON CO Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
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Abstract

本实用新型公开了一种具有散热功能的LED条形灯,包括铝制外壳、PCB板和焊接在PCB板上的大功率LED,所述铝制外壳为一整体,由散热片、导热基板和罩体三部分组成,其中散热片沿轴向分布于导热基板上表面,且相邻的散热片之间设有空气通道;罩体轴向位于导热基板下端两侧,并在罩体正下方处形成开口,且该开口处通过钢化玻璃板封闭。与现有技术相比,本实用新型的外壳为一整体,而且散热片位于壳体上部,并通过导热基板与LED灯紧密接触,在LED工作时,产生的热量会通过散热片及时发散出去,而且散热片之间设置有空气流通通道,有利于散热。本实用新型具有组件少,结构简单、加工容易和散热性能好等特点。

Figure 200720171730

The utility model discloses an LED strip lamp with heat dissipation function, which comprises an aluminum casing, a PCB board and a high-power LED welded on the PCB board. The cover consists of three parts, in which the cooling fins are axially distributed on the upper surface of the heat-conducting substrate, and there are air passages between adjacent cooling fins; An opening is formed, and the opening is closed by a tempered glass plate. Compared with the prior art, the shell of the utility model is a whole, and the heat sink is located on the upper part of the shell, and is in close contact with the LED lamp through the heat conduction substrate. When the LED is working, the heat generated will be dissipated in time through the heat sink. Moreover, an air circulation channel is arranged between the cooling fins, which is beneficial to heat dissipation. The utility model has the characteristics of few components, simple structure, easy processing, good heat dissipation performance and the like.

Figure 200720171730

Description

一种具有散热功能的LED条形灯 A LED strip light with cooling function

技术领域: Technical field:

本实用新型涉及照明领域,具体涉及的是散热性能好的大功率LED照明组件,用于大功率LED条形灯。The utility model relates to the lighting field, in particular to a high-power LED lighting assembly with good heat dissipation performance, which is used for high-power LED strip lights.

背景技术: Background technique:

LED白光照明灯与传统的白炽灯和日光灯相比,具有功耗、寿命、环保等多方面的优势;同等亮度的LED灯泡功耗只有白炽灯的10%,其寿命可达10万小时,比日光灯的寿命长10倍,比白炽灯的寿命长100倍。白炽灯发光耗电大,灯泡易碎且易触电。荧光灯对人视力不利,且灯管内的汞有害于人体和环境。LED白光照明灯最接近日光,能很好的反映物体的真实颜色。LED白光照明灯的应用市场非常广泛、势必取代白炽灯和荧光灯。另外,LED属于全固定冷光源,更小、更轻、更坚固,工作电压仅有3.5伏特,使用寿命长达10多年,且LED灯的光谱几乎全部集中于可见光频段,效率高达80%-90%。Compared with traditional incandescent lamps and fluorescent lamps, LED white light lighting has many advantages such as power consumption, lifespan, and environmental protection; the power consumption of LED bulbs with the same brightness is only 10% of that of incandescent lamps, and its life span can reach 100,000 hours. Fluorescent lamps last 10 times longer and 100 times longer than incandescent lamps. Incandescent lamps consume a lot of power, and the bulbs are fragile and easy to get an electric shock. Fluorescent lamps are bad for human eyesight, and the mercury in the lamp tube is harmful to human body and environment. LED white light lighting is the closest to sunlight and can reflect the true color of objects very well. The application market of LED white light lighting is very extensive, and it is bound to replace incandescent and fluorescent lamps. In addition, LED is a fully fixed cold light source, smaller, lighter and stronger, with a working voltage of only 3.5 volts and a service life of more than 10 years. The spectrum of LED lights is almost entirely concentrated in the visible light frequency band, and the efficiency is as high as 80%-90% %.

LED白光照明灯虽然在功耗、寿命、环保等方面具有优势,但是由于其工作时发热现象比较严重,经常会造成产品损坏,尤其是大功率LED灯的这种现象尤为突出。为了解决这种问题,中国发明专利CN1793719《大功率LED灯的散热组件结构》提出了一种大功率LED灯的散热组件结构,其包括相配装组成的底座、发光组件、开关电源组件,底座腔内后部配装开关电源组件,开关电源组件包含有内环;底座腔内前部嵌装发光组件,发光组件包括相配装的散热片、反光碗、大功率LED灯泡、透镜;内环嵌装散热片。反光碗具有位于中心的透光孔和位于周边的台阶,该反光碗的透光孔嵌装透镜,该反光碗的台阶卡合底座的前端口周边;散热片位于反光碗的后部和内环前部,散热片、反光碗与底座经紧固件相配装;散热灯座上的灯头位于散热片前部,大功率LED灯泡安装在灯头上;灯头电连接开关电源组件。这种大功率LED灯的散热组件结构虽然具有散热性能,但是其结构复杂,制造难度较大,尤其是在维护保养时很不方便。Although LED white light lighting has advantages in terms of power consumption, lifespan, and environmental protection, it often causes product damage due to serious heating during operation, especially for high-power LED lights. In order to solve this problem, Chinese invention patent CN1793719 "Heat Dissipation Component Structure of High-Power LED Lamp" proposes a heat dissipation component structure of high-power LED lamp, which includes a matched base, a light-emitting component, a switching power supply component, and a base cavity. The inner and rear parts are equipped with switching power supply components, and the switching power supply components include an inner ring; the front part of the base cavity is embedded with light emitting components, and the light emitting components include matching heat sinks, reflective bowls, high-power LED bulbs, and lenses; the inner ring is embedded heat sink. The reflective bowl has a light transmission hole in the center and a step at the periphery. The light transmission hole of the reflection bowl is embedded with a lens, and the step of the reflection bowl is engaged with the periphery of the front port of the base; the heat sink is located at the rear and inner ring of the reflection bowl In the front part, the heat sink, reflective bowl and base are matched by fasteners; the lamp cap on the heat sink lamp holder is located in the front of the heat sink, and the high-power LED bulb is installed on the lamp cap; the lamp cap is electrically connected to the switching power supply assembly. Although the structure of the heat dissipation component of this high-power LED lamp has heat dissipation performance, its structure is complex and difficult to manufacture, especially inconvenient for maintenance.

实用新型内容:Utility model content:

本实用新型所要解决的技术问题是针对上述不足,提供一种结构简单、生产容易、散热性能良好的大功率LED灯。The technical problem to be solved by the utility model is to provide a high-power LED lamp with simple structure, easy production and good heat dissipation performance in view of the above shortcomings.

为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:

一种具有散热功能的LED条形灯,包括铝制外壳、PCB板和焊接在PCB板上的大功率LED,所述铝制外壳为一整体,由散热片、导热基板和罩体三部分组成,其中散热片沿轴向分布于导热基板上表面,且相邻的散热片之间设有空气通道;罩体轴向位于导热基板下端两侧,并在罩体正下方处形成开口,且该开口处通过钢化玻璃板封闭。An LED strip light with heat dissipation function, including an aluminum shell, a PCB board and a high-power LED welded on the PCB board, the aluminum shell is a whole, composed of three parts: a heat sink, a heat conducting substrate and a cover body , wherein the cooling fins are axially distributed on the upper surface of the heat-conducting substrate, and air channels are provided between adjacent cooling fins; the cover is axially located on both sides of the lower end of the heat-conducting substrate, and an opening is formed directly below the cover, and the The opening is closed by a tempered glass panel.

其中所述PCB板沿轴向固定安装在导热基板下表面上,并与导热基板下表面紧密接触。Wherein the PCB board is fixedly installed on the lower surface of the heat-conducting substrate along the axial direction, and is in close contact with the lower surface of the heat-conducting substrate.

其中所述钢化玻璃板通过胶水粘接在罩体开口处内壁上。Wherein the tempered glass plate is glued to the inner wall of the opening of the cover body.

其中铝制外壳的径向两边侧还固定安装有挡板。Wherein, baffles are fixedly installed on both radial sides of the aluminum shell.

其中所述散热片上还设置有安装支架。Wherein the heat sink is also provided with a mounting bracket.

所述铝制外壳上还设置有电源转换装置,通过该电源转换装置可将外部交流电转换成LED工作的直流电。The aluminum casing is also provided with a power conversion device, through which the external alternating current can be converted into direct current for LED operation.

与现有技术相比,本实用新型的外壳为一整体,而且散热片位于壳体上部,并通过导热基板与LED灯紧密接触,在LED工作时,产生的热量会通过散热片及时发散出去,而且散热片之间设置有空气流通通道,有利于散热。本实用新型具有组件少,结构简单、加工容易和散热性能好等特点。Compared with the prior art, the shell of the utility model is a whole, and the heat sink is located on the upper part of the shell, and is in close contact with the LED lamp through the heat conduction substrate. When the LED is working, the heat generated will be dissipated in time through the heat sink. Moreover, an air circulation channel is arranged between the cooling fins, which is beneficial to heat dissipation. The utility model has the characteristics of few components, simple structure, easy processing, good heat dissipation performance and the like.

附图说明: Description of drawings:

图1为本实用新型实施例的结构分解示意图。Fig. 1 is a schematic diagram of an exploded structure of an embodiment of the utility model.

图2为本实用新型实施例的整体结构剖视示意图。Fig. 2 is a schematic cross-sectional view of the overall structure of the embodiment of the utility model.

图中标识说明:铝制外壳1、散热片101、导热基板102、罩体103、内壁104、螺孔105、螺孔106、螺孔107、PCB板2、大功率LED灯3、钢化玻璃板4、挡板5、螺丝6、安装支架7、电源转换装置8、防水绝缘管道9。Instructions in the figure: aluminum shell 1, heat sink 101, heat conduction substrate 102, cover body 103, inner wall 104, screw hole 105, screw hole 106, screw hole 107, PCB board 2, high-power LED lamp 3, tempered glass plate 4. Baffle plate 5, screw 6, mounting bracket 7, power conversion device 8, waterproof insulating pipe 9.

具体实施方式: Detailed ways:

下面将结合附图和具体实施例对本实用新型做进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型结构附图如图1至图2所示,一种具有散热功能的LED条形灯,包括铝制外壳1、PCB板2和大功率LED灯3,所述PCB板2上焊接有多个大功率LED灯3,且整个PCB板2固定安装在铝制外壳1内部,另外这里PCB板2为导热性能良好的铝挤电路板。The structural drawings of the utility model are shown in Figures 1 to 2, a LED strip light with heat dissipation function, including an aluminum shell 1, a PCB board 2 and a high-power LED lamp 3, and the PCB board 2 is welded with A plurality of high-power LED lamps 3, and the entire PCB board 2 are fixedly installed inside the aluminum casing 1, and the PCB board 2 here is an aluminum extruded circuit board with good thermal conductivity.

铝制外壳1为长条形,其主要是由散热片101、导热基板102和罩体103三部分组成的一个整体。其中导热基板102上表面分布有多个散热片101,且相邻的散热片101之间设有便于散热的空气通道;导热基板102下表面设置有螺孔和导线孔,PCB板2通过螺孔固定在导热基板102的下表面上,而与PCB板电连接的导线则通过防水绝缘管道9与电源转换装置8连接,而电源转换装置8则与外部电源连接,并将外部交流电转换成直流电以供LED工作使用。由于PCB板2位于导热基板102的下表面且与之紧密接触,因此产生的热量可以迅速导走;另外导热基板102的下部两侧为沿轴向的罩体103,该罩体103向两侧延伸,并呈开口状,且其开口处位于导热基板102的正下方,该开口处通过钢化玻璃板4封闭。The aluminum housing 1 is in the shape of a strip, and it is mainly composed of a heat sink 101 , a heat conducting substrate 102 and a cover 103 as a whole. Among them, a plurality of heat sinks 101 are distributed on the upper surface of the heat conduction substrate 102, and an air passage for facilitating heat dissipation is provided between adjacent heat sinks 101; screw holes and wire holes are provided on the lower surface of the heat conduction substrate 102, and the PCB board 2 passes through the screw holes It is fixed on the lower surface of the heat-conducting substrate 102, and the wires electrically connected to the PCB board are connected to the power conversion device 8 through the waterproof insulating pipe 9, and the power conversion device 8 is connected to an external power source, and converts the external AC power into DC power to It is for LED operation. Since the PCB board 2 is located on the lower surface of the heat-conducting substrate 102 and is in close contact with it, the heat generated can be quickly conducted away; in addition, the lower sides of the heat-conducting substrate 102 are axially hooded 103, and the hood 103 faces to both sides. It is extended and has an opening shape, and its opening is located directly under the heat-conducting substrate 102 , and the opening is closed by a tempered glass plate 4 .

为便于安装拆卸,罩体103的下端开口处设置有一缺口,钢化玻璃板4则位于该缺口处,并通过胶水粘接在开口处内壁104处。In order to facilitate installation and disassembly, a gap is provided at the opening of the lower end of the cover body 103, and the tempered glass plate 4 is located at the gap, and is bonded to the inner wall 104 of the opening by glue.

由图2中铝制外壳1的侧面视图可看出,铝制外壳1的两侧端面上还分布有螺孔105、螺孔106和螺孔107,而通过这些螺孔和螺丝6可以将挡板5固定安装在铝制外壳1的两侧,通过该挡板5可以防止外界灰尘进入罩体103内部,造成LED灯损坏。It can be seen from the side view of the aluminum housing 1 in Fig. 2 that there are screw holes 105, screw holes 106 and screw holes 107 distributed on both sides of the aluminum housing 1, and through these screw holes and screws 6 the blocking The board 5 is fixedly installed on both sides of the aluminum casing 1, and the baffle 5 can prevent external dust from entering the inside of the cover body 103, causing damage to the LED lamp.

为了方便将LED灯条固定,铝制外壳1上部散热片101处还设置有安装支架7。In order to fix the LED light bar conveniently, a mounting bracket 7 is provided at the heat sink 101 on the upper part of the aluminum housing 1 .

本实用新型是以LED作为光源,其中LED紧贴铝挤电路板,而铝挤电路板通过导热基板与散热片连接,当LED工作时,可将LED发热源产生的热量通过外部散导热片传导出去,很好的解决了大功率LED在应用当中出现的散热问题。The utility model uses LED as the light source, wherein the LED is close to the aluminum extruded circuit board, and the aluminum extruded circuit board is connected with the heat sink through the heat conduction substrate. When the LED is working, the heat generated by the LED heat source can be conducted through the external heat dissipation plate. Going out, it solves the heat dissipation problem of high-power LED in the application.

以上对本实用新型所提供的一种具有散热功能的LED条形灯进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The LED strip light with heat dissipation function provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the utility model. The description of the above examples is only for helping Understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. In summary, this description The content should not be construed as limiting the utility model.

Claims (6)

1.一种具有散热功能的LED条形灯,包括铝制外壳(1)、PCB板(2)和焊接在PCB板(2)上的大功率LED(3),其特征在于:所述铝制外壳(1)为一整体,由散热片(101)、导热基板(102)和罩体(103)三部分组成,其中散热片(101)沿轴向分布于导热基板(102)上表面,且相邻的散热片(101)之间设有空气通道;罩体(103)轴向位于导热基板(102)下端两侧,并在罩体(103)正下方处形成开口,且该开口处通过钢化玻璃板(4)封闭。1. A LED strip light with heat dissipation function, comprising an aluminum housing (1), a PCB (2) and a high-power LED (3) welded on the PCB (2), characterized in that: the aluminum The housing (1) is made as a whole, consisting of three parts: heat sink (101), heat conduction substrate (102) and cover (103), wherein heat sink (101) is distributed on the upper surface of heat conduction substrate (102) along the axial direction, In addition, an air channel is provided between adjacent heat sinks (101); the cover body (103) is axially located on both sides of the lower end of the heat conduction substrate (102), and an opening is formed directly below the cover body (103), and the opening Closed by a tempered glass panel (4). 2.根据权利要求1所述的具有散热功能的LED条形灯,其特征在于:所述PCB板(2)沿轴向固定安装在导热基板(102)下表面上,并与导热基板(102)下表面紧密接触。2. The LED strip light with heat dissipation function according to claim 1, characterized in that: the PCB board (2) is fixedly installed on the lower surface of the heat conduction substrate (102) along the axial direction, and is connected with the heat conduction substrate (102) ) in close contact with the lower surface. 3.根据权利要求1所述的具有散热功能的LED条形灯,其特征在于:所述钢化玻璃板(4)通过胶水粘接在罩体(103)开口处内壁(104)上。3. The LED strip light with heat dissipation function according to claim 1, characterized in that: the tempered glass plate (4) is bonded to the inner wall (104) at the opening of the cover body (103) by glue. 4.根据权利要求1所述的具有散热功能的LED条形灯,其特征在于:铝制外壳(1)的径向两边侧还固定安装有挡板(5)。4. The LED strip light with heat dissipation function according to claim 1, characterized in that baffles (5) are fixedly installed on both radial sides of the aluminum casing (1). 5.根据权利要求1所述的具有散热功能的LED条形灯,其特征在于:所述铝制外壳(1)上还设置有安装支架(7)。5. The LED strip light with heat dissipation function according to claim 1, characterized in that: the aluminum casing (1) is further provided with a mounting bracket (7). 6.根据权利要求1所述的具有散热功能的LED条形灯,其特征在于:所述铝制外壳(1)上还设置有电源转换装置(8),通过该电源转换装置(8)可将外部交流电转换成LED工作的直流电。6. The LED strip light with heat dissipation function according to claim 1, characterized in that: the aluminum casing (1) is also provided with a power conversion device (8), through which the power conversion device (8) can Convert external AC power to DC power for LED work.
CNU2007201717303U 2007-09-05 2007-09-05 LED bar-shaped lamp with cooling function Expired - Fee Related CN201074744Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102261596A (en) * 2011-09-09 2011-11-30 霸士电器(上海)有限公司 Light-emitting diode (LED) lamp
CN102563393A (en) * 2010-12-27 2012-07-11 富准精密工业(深圳)有限公司 Light emitting diode (LED) lamp
CN108212713A (en) * 2017-12-29 2018-06-29 佛山市南海区联合广东新光源产业创新中心 A kind of UV adhesive curing devices using deep ultraviolet UV lamp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102563393A (en) * 2010-12-27 2012-07-11 富准精密工业(深圳)有限公司 Light emitting diode (LED) lamp
CN102261596A (en) * 2011-09-09 2011-11-30 霸士电器(上海)有限公司 Light-emitting diode (LED) lamp
CN108212713A (en) * 2017-12-29 2018-06-29 佛山市南海区联合广东新光源产业创新中心 A kind of UV adhesive curing devices using deep ultraviolet UV lamp

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