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CN201074653Y - Monopodium balance mechanism of motorcycle engine - Google Patents

Monopodium balance mechanism of motorcycle engine Download PDF

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Publication number
CN201074653Y
CN201074653Y CNU2007201249159U CN200720124915U CN201074653Y CN 201074653 Y CN201074653 Y CN 201074653Y CN U2007201249159 U CNU2007201249159 U CN U2007201249159U CN 200720124915 U CN200720124915 U CN 200720124915U CN 201074653 Y CN201074653 Y CN 201074653Y
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balance
crank
motorcycle
engine
utility
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李豫玲
尤越
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Abstract

The utility model relates to a uniaxle balance mechanism for an engine of a motorcycle, wherein a piston is connected with the small head end of a connecting rod through a piston pin, and the big head end of the connecting rod is installed between a left crank and a right crank through the crank pin, a left bent axle bearing is assembled on the left crank, a right bent axle bearing and a balance driving gear are respectively assembled on the right bent crank, the balance driving gear is engaged with a balance driven gear combination which is installed on the right end of a balance axle, the deviation to the right position on the central position on a first balance block is provided with a second balance block, and the relative faces of the crank portions of the left crank and the right crank are symmetrically provided with gaps. When the balance axle rotates, the second balance block can pass through the two gaps on the crank portions of the left crank and the right crank. The utility model can effectively balance reciprocate inertia force when a motorcycle engine with large output volume is operated, which leads to basic improvement of the vibration of the engine, thereby improving the employing comfort, the life span and the reliability of a motorcycle, and the utility model can be installed without changing the structure of a crankcase, which effectively reduces the manufacturing cost of an entire motorcycle.

Description

摩托车发动机单轴平衡机构 Motorcycle engine uniaxial balance mechanism

技术领域 technical field

本实用新型属于摩托车发动机技术领域,具体地说,涉及一种摩托车发动机单轴平衡机构。The utility model belongs to the technical field of motorcycle engines, and in particular relates to a motorcycle engine single-axis balance mechanism.

背景技术 Background technique

目前,为了解决摩托车发动机振动大的难题,一般在摩托车发动机上采用双轴平衡机构或单轴平衡机构来平衡曲柄连杆机构运作时产生的往复惯性力,以减小发动机振动对摩托车整车的影响,保障驾乘的舒适性。单轴平衡机构常采用以下结构:活塞通过活塞销与连杆的小头端连接,连杆的大头端通过曲柄销安装在左、右曲柄之间,在左曲柄上装配左曲轴轴承,右曲柄上依次装配右曲轴轴承和平衡主动齿轮,平衡主动齿轮与安装在平衡轴右端的平衡从动齿轮组合相啮合,在平衡轴上呈扇形的第一平衡块的两侧分别装配左、右平衡轴轴承,并且第一平衡块上设置有第二平衡块。单轴平衡机构能有效平衡一阶往复惯性力(旋转惯性力由左、右曲柄柄部的配重平衡),且结构简单,实施方便,无须改变原有曲轴箱的箱体,故在小排量摩托车发动机上得到较广泛的运用。At present, in order to solve the problem of large vibration of the motorcycle engine, a biaxial balance mechanism or a single-axis balance mechanism is generally used on the motorcycle engine to balance the reciprocating inertial force generated when the crank connecting rod mechanism is in operation, so as to reduce the impact of engine vibration on the motorcycle. The influence of the whole vehicle ensures the comfort of driving. The single-axis balance mechanism often adopts the following structure: the piston is connected with the small end of the connecting rod through the piston pin, and the large end of the connecting rod is installed between the left and right cranks through the crank pin, and the left crank is assembled on the left crank. Assemble the right crankshaft bearing and the balance driving gear in turn, the balance driving gear meshes with the balance driven gear combination installed on the right end of the balance shaft, and the left and right balance shafts are respectively assembled on both sides of the fan-shaped first balance weight on the balance shaft bearings, and the first balance weight is provided with a second balance weight. The single-axis balance mechanism can effectively balance the first-order reciprocating inertial force (the rotational inertial force is balanced by the counterweights on the left and right crank handles), and has a simple structure and is easy to implement without changing the original crankcase body, so the small row It is widely used in motorcycle engines.

对于大排量摩托车发动机来说,由于排量增大,发动机运动件(曲柄连杆机构)因运动而产生的旋转惯性力和往复惯性力也相应增大,如果照搬小排量发动机上的单轴平衡机构,则不能完全平衡一阶往复惯性力,达不到减小振动的目的。For large-displacement motorcycle engines, due to the increase in displacement, the rotational inertial force and reciprocating inertial force generated by the movement of the moving parts of the engine (crank-link mechanism) also increase accordingly. The shaft balance mechanism cannot completely balance the first-order reciprocating inertial force, and the purpose of reducing vibration cannot be achieved.

有的大排量摩托车发动机采用双轴平衡机构来平衡曲柄连杆机构运作时产生的往复惯性力(旋转惯性力的平衡方式与单轴平衡机构相同),双轴平衡机构结构复杂,体积大,原有的曲轴箱也无法安装,仍然必须重新开模制造曲轴箱,因而导致成本增加,摩托车整车的价格昂贵,用户接受困难。Some large-displacement motorcycle engines use a biaxial balance mechanism to balance the reciprocating inertial force generated during the operation of the crank-link mechanism (the balance method of the rotational inertia force is the same as that of the uniaxial balance mechanism), and the biaxial balance mechanism has a complex structure and a large volume. , the original crankcase cannot be installed, and the crankcase still has to be molded again, which leads to an increase in cost. The complete motorcycle is expensive and difficult for users to accept.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供一种能有效平衡发动机运作时产生的往复惯性力,并无须改变曲轴箱结构的摩托车发动机单轴平衡机构。The technical problem to be solved by the utility model is to provide a motorcycle engine uniaxial balance mechanism that can effectively balance the reciprocating inertial force generated when the engine is running without changing the structure of the crankcase.

本实用新型的技术方案如下:一种摩托车发动机单轴平衡机构,活塞通过活塞销与连杆的小头端连接,连杆的大头端通过曲柄销安装在左、右曲柄之间,在左曲柄上装配左曲轴轴承,右曲柄上依次装配右曲轴轴承和平衡主动齿轮,平衡主动齿轮与安装在平衡轴右端的平衡从动齿轮组合相啮合,在平衡轴上呈扇形的第一平衡块的两侧分别装配左、右平衡轴轴承,并且第一平衡块上设置有第二平衡块,其关键在于:所述左、右曲柄柄部的相对面对称开设有缺口,所述第二平衡块在平衡轴转动时,能够从左、右曲柄柄部上的两缺口之间通过。The technical scheme of the utility model is as follows: a motorcycle engine uniaxial balance mechanism, the piston is connected with the small end of the connecting rod through the piston pin, and the large end of the connecting rod is installed between the left and right cranks through the crank pin, and the left The left crankshaft bearing is assembled on the crank, and the right crankshaft bearing and the balance driving gear are assembled sequentially on the right crank. The balance driving gear meshes with the balance driven gear combination installed on the right end of the balance shaft, and the fan-shaped first balance weight on the balance shaft The left and right balance shaft bearings are respectively assembled on both sides, and the second balance weight is arranged on the first balance weight. When the balance shaft rotates, the block can pass between the two notches on the left and right crank handles.

采用以上技术方案,在原有的平衡轴上增加第二平衡块,第二平衡块与已有的第一平衡块一道,在曲柄连杆机构运转时有效地平衡了一半的一阶往复惯性力;在左、右曲柄柄部的相对面对称开设缺口,使左、右曲柄的重量减轻,这样既有效平衡了另一半的一阶往复惯性力和全部的旋转惯性力,又给平衡轴上的第二平衡块留出了运转空间。本实用新型中左、右曲柄的体积与现有的结构相比,基本没有发生改变,因而无须改动曲轴箱即可安装,在达到较好的减震效果的同时,大大降低了大排量摩托车的成本,使得用户更容易接受。By adopting the above technical scheme, a second balance weight is added to the original balance shaft, and the second balance weight, together with the existing first balance weight, effectively balances half of the first-order reciprocating inertial force when the crank linkage mechanism is running; Notches are symmetrically opened on the opposite sides of the left and right crank handles to reduce the weight of the left and right cranks. This not only effectively balances the other half of the first-order reciprocating inertial force and the entire rotational inertial force, but also gives balance to the balance shaft. The second balance weight leaves room for running. Compared with the existing structure, the volume of the left and right cranks in the utility model has basically not changed, so it can be installed without changing the crankcase. The cost of the car makes it easier for users to accept.

上述第二平衡块也呈扇形,该第二平衡块骑在第一平衡块的弧面上并与第一平衡块为一体结构,且第一平衡块的中心和所述第二平衡块的中心均位于平衡轴的轴心线上。第二平衡块的重量大小由大排量发动机的一阶往复惯性力的大小决定,通过增加平衡块的总重量,同时减小左、右曲柄的重量,可以使整个机构在运转时处于良好的动平衡状态,以进一步改善大排量摩托车在行驶时所产生的强烈振动。The above-mentioned second balance weight is also fan-shaped, and the second balance weight rides on the arc surface of the first balance weight and has an integral structure with the first balance weight, and the center of the first balance weight and the center of the second balance weight are located on the axis of the balance shaft. The weight of the second balance weight is determined by the first-order reciprocating inertial force of the large-displacement engine. By increasing the total weight of the balance weight and reducing the weight of the left and right cranks, the whole mechanism can be in a good position during operation. The state of dynamic balance is used to further improve the strong vibration generated by large-displacement motorcycles when they are running.

为了达到更好的减震效果,上述左曲柄上的缺口为圆弧形,沿左曲柄柄部下半部分的边缘分布;右曲柄上的缺口也为圆弧形,沿右曲柄柄部下半部分的边缘分布。In order to achieve a better shock absorption effect, the notch on the left crank is arc-shaped, distributed along the edge of the lower half of the handle of the left crank; the notch on the right crank is also arc-shaped, along the lower half of the handle of the right crank marginal distribution.

上述活塞沿其轴线的截面呈“T”形,活塞采用重量较轻的“T”形结构,同时配备薄型活塞环,可以起到减小往复惯性力的作用。The cross-section of the piston along its axis is "T" shape, and the piston adopts a light weight "T" shape structure, and is equipped with a thin piston ring, which can reduce the reciprocating inertial force.

有益效果:本实用新型能有效平衡大排量摩托车发动机运作时产生的往复惯性力,使发动机振动得到根本性改善,从而提高了发动机在摩托车上的输出功率和扭矩,同时提高了摩托车的使用舒适性、寿命和可靠性;本实用新型无须更改曲轴箱的结构即可安装,大大节省了开模费用,有效降低了摩托车整车的生产成本,在性能及价格上均更利于用户接受。Beneficial effects: the utility model can effectively balance the reciprocating inertial force generated when the engine of a large-displacement motorcycle is in operation, so that the vibration of the engine is fundamentally improved, thereby increasing the output power and torque of the engine on the motorcycle, and at the same time improving the performance of the motorcycle. The utility model can be installed without changing the structure of the crankcase, which greatly saves the cost of mold opening, effectively reduces the production cost of the motorcycle, and is more beneficial to users in terms of performance and price. accept.

附图说明 Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型中平衡轴的结构示意图。Fig. 2 is a structural schematic diagram of the balance shaft in the utility model.

图3为图2的左视图。Fig. 3 is a left side view of Fig. 2 .

图4为本实用新型中左曲柄的右视图。Fig. 4 is the right side view of the left crank in the utility model.

图5为本实用新型中右曲柄的左视图。Fig. 5 is the left side view of the right crank in the utility model.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

如图1、图4和图5所示,为减轻活塞1的重量,以减小曲柄连杆机构运转时的往复惯性力,活塞1沿其轴线的截面呈“T”形。活塞1通过活塞销2与连杆3的小头端连接,连杆3的大头端通过曲柄销4安装在对称布置的左、右曲柄5、6之间。所述左、右曲柄5、6柄部的相对面对称开设有缺口5a、6a,其中左曲柄5上的缺口5a为圆弧形,沿左曲柄5柄部下半部分的边缘分布(见图1和图4);右曲柄6上的缺口6a也为圆弧形,沿右曲柄6柄部下半部分的边缘分布(见图1和图5)。在左曲柄5贴近其柄部的轴身上装配左曲轴轴承7,右曲柄6贴近其柄部的轴身上装配右曲轴轴承8,在右曲轴轴承8右侧的轴身上通过半圆键14安装平衡主动齿轮9。As shown in Fig. 1, Fig. 4 and Fig. 5, in order to reduce the weight of the piston 1 and reduce the reciprocating inertial force during the operation of the crank-link mechanism, the section of the piston 1 along its axis is in a "T" shape. The piston 1 is connected to the small end of the connecting rod 3 through the piston pin 2, and the large end of the connecting rod 3 is installed between the symmetrically arranged left and right cranks 5, 6 through the crank pin 4. The opposite faces of the handles of the left and right cranks 5 and 6 are symmetrically provided with gaps 5a and 6a, wherein the gaps 5a on the left crank 5 are arc-shaped and distributed along the edge of the lower half of the handles of the left crank 5 (see Fig. 1 and Fig. 4); The gap 6a on the right crank 6 is also arc-shaped, and is distributed along the edge of the lower half of the right crank 6 handle (seeing Fig. 1 and Fig. 5). Assemble left crankshaft bearing 7 on the axle body of left crank 5 close to its shank, assemble right crankshaft bearing 8 on the axle body of right crank 6 close to its shank, on the axle body on the right side of right crankshaft bearing 8, install balance active by half round key 14 gear 9.

如图1、图2和图3所示,在左、右曲柄5、6的下方布置有带第一平衡块10a的平衡轴10,该平衡轴10的轴心线与左、右曲柄5、6的轴心线平行。在平衡轴10的右端安装平衡从动齿轮组合11,由螺母15锁紧,该平衡从动齿轮组合11与所述平衡主动齿轮9相啮合,当曲柄连杆机构运转时,平衡主动齿轮9通过平衡从动齿轮组合11能带动平衡轴10旋转。平衡从动齿轮组合11的结构与现有技术相同,在此不做赘述。As shown in Fig. 1, Fig. 2 and Fig. 3, a balance shaft 10 with a first balance weight 10a is arranged below the left and right cranks 5, 6, and the axis line of the balance shaft 10 is aligned with the left and right cranks 5, 6. 6 axis lines are parallel. The balance driven gear combination 11 is installed on the right end of the balance shaft 10, and is locked by a nut 15. The balance driven gear combination 11 is meshed with the balance driving gear 9. When the crank linkage mechanism is in operation, the balance driving gear 9 passes through The balance driven gear combination 11 can drive the balance shaft 10 to rotate. The structure of the balance driven gear combination 11 is the same as that of the prior art, and will not be repeated here.

从图1、图2和图3中进一步可知,第一平衡块10a呈扇形,在第一平衡块10a左侧的轴颈装配左平衡轴轴承12,第一平衡块10a右端面与平衡从动齿轮组合11之间的轴颈装配右平衡轴轴承13。在所述第一平衡块10a上的中部偏右的位置设置有第二平衡块10b,第二平衡块10b也呈扇形,该第二平衡块10b骑在第一平衡块10a的弧面上并与第一平衡块10a为一体结构,且第一平衡块10a的中心和所述第二平衡块10b的中心均位于平衡轴10的轴心线上,在平衡轴10转动时,第二平衡块10b能够从左、右曲柄5、6柄部上的两缺口5a、6a之间通过。It can be further seen from Fig. 1, Fig. 2 and Fig. 3 that the first balance weight 10a is fan-shaped, and the left balance shaft bearing 12 is assembled on the journal on the left side of the first balance weight 10a, and the right end surface of the first balance weight 10a is in contact with the balance driven The journal between the gear assemblies 11 is fitted with a right balance shaft bearing 13 . A second balance weight 10b is arranged at the middle right position on the first balance weight 10a, the second balance weight 10b is also fan-shaped, and the second balance weight 10b rides on the arc surface of the first balance weight 10a and It has an integral structure with the first balance weight 10a, and the center of the first balance weight 10a and the center of the second balance weight 10b are located on the axis line of the balance shaft 10. When the balance shaft 10 rotates, the second balance weight 10b can pass between the two notches 5a, 6a on the handles of the left and right cranks 5, 6.

本实用新型中第二平衡块10b与第一平衡块10a一道,在曲柄连杆机构运转时有效地平衡了一半的一阶往复惯性力;在左、右曲柄5、6柄部的相对面对称开设缺口5a、6a,使左、右曲柄5、6的重量减轻,这样既有效平衡了另一半的一阶往复惯性力和全部的旋转惯性力,又给平衡轴10上的第二平衡块10b留出了运转空间。本实用新型能使大排量发动机的振动得到根本性改善,从而提高了发动机在摩托车上的输出功率和扭矩,同时提高了摩托车的使用舒适性、寿命和可靠性;它无须更改曲轴箱的结构即可安装,大大节省了开模费用,有效降低了摩托车整车的生产成本,在性能及价格上均更利于用户接受。In the utility model, the second balance weight 10b and the first balance weight 10a effectively balance half of the first-order reciprocating inertial force when the crank linkage mechanism is running; Said to open gaps 5a, 6a, so that the weight of left and right cranks 5, 6 is reduced, which has not only effectively balanced the first-order reciprocating inertial force and all rotational inertial forces of the other half, but also gives the second balance weight on the balance shaft 10 10b leaves room for maneuvering. The utility model can fundamentally improve the vibration of the large-displacement engine, thereby increasing the output power and torque of the engine on the motorcycle, and at the same time improving the comfort, life and reliability of the motorcycle; it does not need to change the crankcase The structure can be installed, which greatly saves the cost of mold opening, effectively reduces the production cost of the motorcycle, and is more conducive to user acceptance in terms of performance and price.

Claims (3)

1.一种摩托车发动机单轴平衡机构,活塞(1)通过活塞销(2)与连杆(3)的小头端连接,连杆(3)的大头端通过曲柄销(4)安装在左、右曲柄(5、6)之间,在左曲柄(5)上装配左曲轴轴承(7),右曲柄(6)上依次装配右曲轴轴承(8)和平衡主动齿轮(9),平衡主动齿轮(9)与安装在平衡轴(10)右端的平衡从动齿轮组合(11)相啮合,在平衡轴(10)上呈扇形的第一平衡块(10a)的两侧分别装配左、右平衡轴轴承(12、13),并且第一平衡块(10a)上设置有第二平衡块(10b),其特征在于:所述左、右曲柄(5、6)柄部的相对面对称开设有缺口(5a、6a),所述第二平衡块(10b)在平衡轴(10)转动时,能够从左、右曲柄(5、6)柄部上的两缺口(5a、6a)之间通过。1. A motorcycle engine uniaxial balance mechanism, the piston (1) is connected with the small end of the connecting rod (3) through the piston pin (2), and the large end of the connecting rod (3) is installed on the Between the left and right cranks (5, 6), the left crank bearing (7) is assembled on the left crank (5), and the right crank bearing (8) and balance driving gear (9) are assembled successively on the right crank (6). The driving gear (9) meshes with the balance driven gear combination (11) installed on the right end of the balance shaft (10), and the left and right sides of the fan-shaped first balance weight (10a) on the balance shaft (10) are assembled respectively. Right balance shaft bearings (12, 13), and a second balance weight (10b) is arranged on the first balance weight (10a), and it is characterized in that: the opposite faces of the shanks of the left and right cranks (5, 6) Notches (5a, 6a) are provided, and when the balance shaft (10) rotates, the second balance weight (10b) can be moved from the two notches (5a, 6a) on the shank of the left and right cranks (5, 6 ). pass between. 2.根据权利要求1所述的摩托车发动机单轴平衡机构,其特征在于:所述左曲柄(5)上的缺口(5a)为圆弧形,沿左曲柄(5)柄部下半部分的边缘分布;右曲柄(6)上的缺口(6a)也为圆弧形,沿右曲柄(6)柄部下半部分的边缘分布。2. The motorcycle engine uniaxial balance mechanism according to claim 1, characterized in that: the notch (5a) on the left crank (5) is arc-shaped, along the bottom half of the handle of the left crank (5). Edge distribution; the notch (6a) on the right crank (6) is also arc-shaped, and is distributed along the edge of the lower half of the handle of the right crank (6). 3.根据权利要求1所述的摩托车发动机单轴平衡机构,其特征在于:所述活塞(1)沿其轴线的截面呈“T”形。3. The motorcycle engine uniaxial balance mechanism according to claim 1, characterized in that: the cross-section of the piston (1) along its axis is in a "T" shape.
CNU2007201249159U 2007-08-03 2007-08-03 Monopodium balance mechanism of motorcycle engine Expired - Fee Related CN201074653Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384216A (en) * 2010-09-06 2012-03-21 川崎重工业株式会社 Balancer shaft of engine
CN102518745A (en) * 2011-12-06 2012-06-27 力帆实业(集团)股份有限公司 Crank and connecting rod mechanism for vertical engine
CN104389678A (en) * 2014-10-29 2015-03-04 青岛德盛机械制造有限公司 Motorcycle, motorcycle crank connecting rod assembly and crank pin seal assembly
CN104603437A (en) * 2012-08-29 2015-05-06 马自达汽车株式会社 Piston structure for engine
CN105840645A (en) * 2016-05-27 2016-08-10 隆鑫通用动力股份有限公司 Light weight type crankshaft and engine thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384216A (en) * 2010-09-06 2012-03-21 川崎重工业株式会社 Balancer shaft of engine
CN102384216B (en) * 2010-09-06 2014-04-30 川崎重工业株式会社 Balancer shaft of engine
CN102518745A (en) * 2011-12-06 2012-06-27 力帆实业(集团)股份有限公司 Crank and connecting rod mechanism for vertical engine
CN104603437A (en) * 2012-08-29 2015-05-06 马自达汽车株式会社 Piston structure for engine
US9926998B2 (en) 2012-08-29 2018-03-27 Mazda Motor Corporation Piston structure for engine
CN104389678A (en) * 2014-10-29 2015-03-04 青岛德盛机械制造有限公司 Motorcycle, motorcycle crank connecting rod assembly and crank pin seal assembly
CN105840645A (en) * 2016-05-27 2016-08-10 隆鑫通用动力股份有限公司 Light weight type crankshaft and engine thereof

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