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CN201061774Y - Plastic electrostatic go-on-go system - Google Patents

Plastic electrostatic go-on-go system Download PDF

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Publication number
CN201061774Y
CN201061774Y CNU2007200662784U CN200720066278U CN201061774Y CN 201061774 Y CN201061774 Y CN 201061774Y CN U2007200662784 U CNU2007200662784 U CN U2007200662784U CN 200720066278 U CN200720066278 U CN 200720066278U CN 201061774 Y CN201061774 Y CN 201061774Y
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drum
particles
cylinder
tower
particle
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叶庆昌
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SHANGHAI FABO TAIKE TEXTILE SCIENCE AND TECHNOLOGY Co Ltd
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SHANGHAI FABO TAIKE TEXTILE SCIENCE AND TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

一种塑料静电分检系统包含一个旋转鼓形圆筒(1),其由金属材料制成,用来容纳粒子。鼓形圆筒有一个入口(11),用以给材料充电,和一个出口(13),用以给材料放电。鼓形圆筒还包含可以使其绕旋转轴旋转的部件(7),旋转轴的定向为,在装置运转时粒子之间相互碰撞或与容器壁碰撞,以此摩擦带电。鼓形圆筒外表面设有一个微粒滤除网筛部件(10),可将微粒从鼓形圆筒滤除。一个静电分离塔(20),其有锥形壁且塔壁两侧装有至少一对电极(24),用来接收从鼓形圆筒流出的已被放电的材料。分离塔将从鼓形圆筒落入塔(20)中的粒子在电极(24)形成的电场中分离。

An electrostatic sorting system for plastics consists of a rotating drum (1) made of metal material for containing particles. The drum has an inlet (11) for charging the material and an outlet (13) for discharging the material. The drum also contains means (7) allowing it to be rotated about an axis of rotation oriented such that the particles collide with each other or with the walls of the container during operation of the device, thereby triboelectrically charging them. The outer surface of the drum is provided with a particulate filter screen member (10) for filtering particulates from the drum. An electrostatic separation tower (20) having conical walls flanked by at least one pair of electrodes (24) for receiving discharged material flowing from the drum. The separation tower separates the particles falling from the drum into the tower (20) in the electric field formed by the electrodes (24).

Description

塑料静电分检系统 Plastic electrostatic sorting system

技术领域 technical field

本实用新型涉及材料静电分离的改进,尤其是混合塑料废物材料。该分离尤其能实现再循环及再使用材料之目的。本实用新型还涉及用于使其他的电绝缘材料相互分离,或分离其他电绝缘材料与导电材料如金属。The utility model relates to the improvement of electrostatic separation of materials, especially mixed plastic waste materials. This separation enables inter alia the purpose of recycling and reusing the material. The utility model also relates to the method for separating other electrical insulating materials from each other, or separating other electrical insulating materials from conductive materials such as metals.

背景技术 Background technique

废物塑料主要产生于垃圾或塑料消费品制造过程中的生产废物,有必要对不同类型的塑料进行分离。静电分离,即根据塑料所带静电荷将其分离,是实现这一理想分离的一种众所周知的方法。废物塑料先被砍成或切成相对较小的粒子,然后在通过适当方式充电后被静电分离。Waste plastics are mainly generated from garbage or production waste from the manufacturing of plastic consumer goods, and it is necessary to separate the different types of plastics. Electrostatic separation, which separates plastics according to their electrostatic charge, is a well-known method of achieving this desired separation. Waste plastics are first chopped or chopped into relatively small particles, which are then electrostatically separated after being charged by suitable means.

当功函不同的电绝缘材料(包括大部分塑料)相互接触时就会在该材料上累积静电荷。假设材料A的功函小于材料B的功函,材料A和材料B的直接物理接触会导致电子从A向B转移。材料就会因摩擦带电。材料A会带正电,而材料B因获得了电子就会带负电。When electrically insulating materials with different work functions (including most plastics) come into contact with each other, a static charge builds up on the materials. Assuming that the work function of material A is smaller than that of material B, direct physical contact between material A and material B will result in the transfer of electrons from A to B. The material becomes electrified by friction. Material A will be positively charged, and material B will be negatively charged due to gaining electrons.

只有在接触的两种材料的功函不同时才会产生摩擦带电。在极少情形下,因为材料的晶体结构,材料晶体一点与同一晶体表面另一点的功函可能会有细微的差别。在这种情形下,即使是相同的材料也可能会有细微的摩擦生电。Triboelectrification occurs only when the work functions of the two materials in contact differ. In rare cases, because of the crystal structure of the material, the work function of one point on a material crystal may be slightly different from another point on the same crystal surface. In this case, even the same material may have a slight triboelectric charge.

塑料材料以上述方式接触而获得电荷的不同情形可以作为通过电场分离混合在一起的材料A和材料B的基础。本实用新型的目标是提高材料中可累积的摩擦带电量的范围,进而提高分离效率。Different situations where plastic materials are brought into contact in the above manner to acquire charges can serve as a basis for separating material A and material B mixed together by an electric field. The purpose of the utility model is to increase the range of the triboelectric charge that can be accumulated in the material, and then improve the separation efficiency.

只有在电绝缘材料之间或金属与电绝缘材料之间才可使用摩擦生电。摩擦生电不能被用于分离导电材料如两种金属。例如,如果把铜和镍接触,电荷就会发生转移,因为镍的功函要比铜的功函大很多。然而,如果试图分离粒子,电荷就会迅速流回其产生之处,结果就是分离后两种金属粒子全部变为中性。Triboelectric generation can only be used between electrically insulating materials or between metals and electrically insulating materials. Triboelectricity cannot be used to separate conductive materials such as two metals. For example, if copper and nickel are brought into contact, charge transfer occurs because the work function of nickel is much greater than that of copper. However, if one tries to separate the particles, the charge quickly flows back to where it was generated, with the result that both metal particles become neutral after separation.

授予Inculet等的5289922号美国专利披露了混合塑料废物的静电分离。Inculet等披露了一种使绝缘材料粒子摩擦带电的装置。该装置包含一个容纳粒子的容器,该容器的材料的功函与容器中至少部分粒子的材料的功函不同。该容器可旋转,装置包括一个可使容器绕旋转轴旋转的部件。旋转轴的定向为,在装置运转时粒子之间相互碰撞或与容器壁碰撞,以此摩擦带电。US Patent No. 5,289,922 to Inculet et al. discloses electrostatic separation of mixed plastic waste. Inculet et al. disclose a device for triboelectrically charging particles of insulating material. The device includes a container containing particles of a material having a work function different from that of at least some of the particles in the container. The container is rotatable and the device includes a means for rotating the container about the axis of rotation. The axis of rotation is oriented such that the particles collide with each other or with the walls of the container during operation of the device, thereby triboelectrically charging them.

待分离的塑料材料混合物从容器的入口处被送入,从其出口处的管子被送出。装置还包括一个部件,其可使通过容器的材料逐步从入口处移至出口处;装置的安排使得位于进出口之间的行进中的任何一处的材料可与他处的材料分离。The mixture of plastic materials to be separated is fed in at the inlet of the container and out of the pipe at its outlet. The apparatus also includes a means for moving the material passing through the container stepwise from the inlet to the outlet; the arrangement of the apparatus being such that material at any point in its journey between the inlet and outlet can be separated from material elsewhere.

通过容器的粒子的行进方式为,粒子不普遍的混合,即其不与处于不同电荷能级的粒子混合,而只与处于相同电荷能级的粒子混合。这样粒子在通过容器的时候其电荷就能逐步增加,且不会被消耗。The particle travels through the container in such a way that the particles do not mix universally, ie they do not mix with particles at different charge levels, but only with particles at the same charge level. In this way, the charge of the particles can gradually increase when passing through the container, and will not be consumed.

容器最好是管状的,两端敞开,摩擦带电粒子从管的一端进入从另一端流出。管设置为可旋转的,其旋转轴相对与于水平面小角度倾斜,进口在上出口在下。管的旋转速度和上述倾斜角度最好可调整。The container is preferably tubular, open at both ends, and the triboelectrically charged particles enter one end of the tube and exit the other end. The tube is set to be rotatable, its rotation axis is inclined at a small angle relative to the horizontal plane, and the inlet is on the top and the outlet is on the bottom. The rotational speed of the tube and the aforementioned inclination angle are preferably adjustable.

管可包含至少一个与其材料相同的肋骨,该肋骨从管壁内表面呈放射状向内延伸。肋骨沿着管轴长设置,因此管旋转时,肋骨就能翻动管子内的粒子混合物。The tube may comprise at least one rib of the same material as that extending radially inwardly from the inner surface of the tube wall. The ribs are positioned along the axial length of the tube so that when the tube is rotated, the ribs flip the particle mixture inside the tube.

分离装置还包括一个置于管末端的通道,该通道底部至少有一端开口(如拉长的狭槽,最好是锥形的,或很多小洞)以便粒子通过其像粒子帘一样下落,通道两边设置高电压电极垂直向下延伸以分离粒子。The separation device also includes a channel placed at the end of the tube, the channel bottom has at least one opening (such as an elongated slot, preferably tapered, or many small holes) so that the particles fall through it like a particle curtain, the channel High-voltage electrodes are set on both sides and extend vertically downward to separate particles.

本结构的目的是提供一种摩擦生电的方法,与传统的流化床设备相比其可高效运转并降低资金成本及能量消耗。尽管Inculet等披露的装置已经达到上述目的,但该装置中仍然有一些缺点,本实用新型试图克服这些缺点。The purpose of this structure is to provide a method of frictional electricity generation which is efficient in operation and reduces capital cost and energy consumption compared to conventional fluidized bed equipment. Although the device disclosed by Inculet et al. has achieved the above objects, there are still some disadvantages in the device, and the present invention attempts to overcome these disadvantages.

因为在静电分离过程中,分离是基于荷质比,而荷质比会随着粒子大小的降低线性增加,因此统一的粒子大小是决定混合塑料分离纯度和分离量的一个非常重要的因素。随着沉积物的堆积,带有强电荷的微粒会在电极上聚集进而降低电场强度,从而降低分离效率。Because in the process of electrostatic separation, the separation is based on the charge-to-mass ratio, and the charge-to-mass ratio will increase linearly with the decrease of particle size, so the uniform particle size is a very important factor in determining the separation purity and separation volume of mixed plastics. As deposits build up, highly charged particles accumulate on the electrodes and reduce the electric field strength, thereby reducing separation efficiency.

在分离过程的一个阶段,如Inculet等所披露的,有一个置于管末端的通道,该通道底部有很多开口或一个锥形狭槽以便粒子通过其像粒子帘一样下落。高压电极以塔状形式垂直安置在通道两侧并沿其向下延伸分离粒子。该装置的缺点是没有向操作者即时或持续反馈被分离的材料分配数量。At one stage of the separation process, as disclosed by Inculet et al., there is a channel at the end of the tube with a plurality of openings or a tapered slot at the bottom through which the particles fall like a curtain of particles. High-voltage electrodes are arranged vertically on both sides of the channel in a tower-like form and extend down along it to separate particles. A disadvantage of this device is that there is no immediate or continuous feedback to the operator of the amount of separated material dispensed.

为了获得较好的分离率和较高的粒子通过率,从上述阶段开始需要一股排成直线与电极平行的连续粒子流,因为分离区只在垂直于电极的方向运作。粒子进入塔的最初速度也应保持一致并尽可能小。但前述技术均不足以达到这两点。In order to obtain a better separation rate and a higher particle throughput rate, a continuous particle flow aligned parallel to the electrode is required from the above stage, because the separation zone only operates in the direction perpendicular to the electrode. The initial velocity of particles entering the tower should also be consistent and as small as possible. However, none of the aforementioned techniques is sufficient to achieve these two points.

发明内容 Contents of the invention

本实用新型的目的是改善混合塑料废物静电分离的塑料静电分检系统。The purpose of the utility model is to improve the plastic electrostatic sorting system for electrostatic separation of mixed plastic waste.

本实用新型进一步的目的是提供一种装置,该装置有多种用途并易于操作,与塑料再循环装置的其他方面兼容,且易于调整以满足不同的操作要求。A further object of the present invention is to provide a device that is versatile and easy to operate, compatible with other aspects of the plastics recycling device, and easily adjustable to meet different operational requirements.

本实用新型中,塑料静电分检系统,包含一个用于容纳粒子的由金属材料制成的旋转鼓形圆筒。该鼓形圆筒有一个进口,用于给材料充电,一个出口,用于给材料放电。装置还有使鼓形圆筒绕旋转轴旋转的部件,旋转轴的定向为,在装置运转时粒子之间相互碰撞或与容器壁碰撞,以此摩擦带电。鼓形圆筒外表面设有一个微粒滤除网筛部件,可将微粒从鼓形圆筒内部滤除。In the utility model, the plastic electrostatic sorting system includes a rotating drum-shaped cylinder made of metal material for containing particles. The drum has an inlet for charging the material and an outlet for discharging the material. The device also has means for rotating the drum about an axis of rotation oriented such that the particles collide with each other or with the walls of the container during operation of the device, thereby triboelectrically electrifying them. A particulate removal screen assembly is provided on the outer surface of the drum to remove particulates from the interior of the drum.

鼓形圆筒方便地由两个单独的部分组成,并通过位于每一部分内表面的大量混合棒连接在一起。该混合棒呈放射状隔开并沿鼓形圆筒内壁纵向排列。微粒滤除网筛部件还部分被金属带包裹以增加其机械强度。The drum-shaped cylinder conveniently consists of two separate sections joined together by a multitude of mixing rods located on the inner surface of each section. The mixing rods are radially spaced and arranged longitudinally along the inner wall of the drum. The particulate filter screen member is also partially wrapped with metal tape to increase its mechanical strength.

鼓形圆筒还包含一个流动空气流引导部件,其位于微粒滤除网筛部件附近,以引导从网筛流出的气流,从而防止松散材料流入鼓形圆筒时阻塞网筛。The drum also contains a flow air flow directing member located adjacent to the particulate filter screen member to direct the air flow from the screen to prevent loose material from clogging the screen as it flows into the drum.

另外本实用新型塑料静电分检系统中的鼓形圆筒也可为一个用于容纳粒子的由金属材料制成的旋转鼓形圆筒。该鼓形圆筒有一个进口,用于给材料充电,一个出口,用于给材料放电。装置还有使鼓形圆筒绕旋转轴旋转的部件,旋转轴的定向为,在装置运转时粒子之间相互碰撞或与容器壁碰撞,以此摩擦带电。在接近出口处设有一个静电分离塔,其有锥形壁且塔壁两侧装有至少一对电极。被放电的粒子落入塔中并在至少一对电极形成的电场中被分离。In addition, the drum-shaped cylinder in the plastic electrostatic sorting system of the present invention can also be a rotating drum-shaped cylinder made of metal material for containing particles. The drum has an inlet for charging the material and an outlet for discharging the material. The device also has means for rotating the drum about an axis of rotation oriented such that the particles collide with each other or with the walls of the container during operation of the device, thereby triboelectrically electrifying them. Near the outlet is located an electrostatic separation tower with conical walls and at least one pair of electrodes on both sides of the tower walls. The discharged particles fall into the tower and are separated in an electric field formed by at least one pair of electrodes.

装置最好还包含监测器,以便向操作者即时反馈塔中分离的废物数量。The unit preferably also includes monitors to provide immediate feedback to the operator of the amount of waste separated in the column.

监测器方便地包含一排激光器,该激光器置于塔的一侧壁上,激光器发出的光穿过塔的下部,充分垂直于电极,并包含一排光电二极管,其与激光器的排列类似但置于与激光器对应的塔的另一侧壁上。该光电二极管用来探测从激光器发出到达光电二极管的激光的强度。监测器最好还包含一个放大、倒相和转化工具,以放大、倒相和转化光电二极管输出,一个多路传输工具,以记录收集的数据和一台计算机,将记录数据输入该计算机且在显示器上显示。The monitor conveniently comprises an array of lasers placed on one side wall of the tower, the light from the lasers passing through the lower part of the tower, substantially perpendicular to the electrodes, and an array of photodiodes similar to the laser arrangement but placed On the other side wall of the tower corresponding to the laser. The photodiode is used to detect the intensity of the laser light emitted from the laser to the photodiode. The monitor preferably also includes an amplifying, inverting and inverting means to amplify, invert and invert the photodiode output, a multiplexing means to record the collected data and a computer to feed the recorded data into the computer and displayed on the monitor.

装置最好还包含大量叶片,该叶片置于鼓形圆筒出口处并附着在其内壁上,以平均通过出口流出鼓形圆筒的粒子流出物。The apparatus also preferably includes a plurality of vanes positioned at the outlet of the drum and attached to the inner wall thereof to average the particle effluent exiting the drum through the outlet.

装置还方便地包含一个漏斗,该漏斗置于出口下方,出口和静电粗糙分离塔之间,以引导粒子远离上述漏斗的中央位置。漏斗最好包含一个屋顶形状结构,其置于漏斗的内部。屋顶形状结构方便地装有叶片以进一步引导粒子远离漏斗中央位置。漏斗还方便地包含一个装有活塞杆的出口通道,以确保粒子以最低粒子速度流出出口通道。The apparatus also conveniently includes a funnel placed below the outlet, between the outlet and the electrostatic coarse separation column, to direct the particles away from the central location of said funnel. The funnel preferably comprises a roof-shaped structure placed inside the funnel. The roof shape structure is conveniently fitted with vanes to further direct the particles away from the center of the funnel. The funnel also conveniently contains an outlet channel fitted with a piston rod to ensure particles flow out of the outlet channel at a minimum particle velocity.

采用本实用新型,可以通过静电方式对混合塑料废物进行分检在此基础的再生回收具有很好的环保性和经济性。By adopting the utility model, the mixed plastic waste can be sorted by electrostatic means, and the recycling based on this has good environmental protection and economic efficiency.

附图说明 Description of drawings

为了更清晰了解本实用新型,将通过举例的方式详细描述本实用新型的优先实施例,并配有图画,其中:In order to understand the utility model more clearly, the preferred embodiment of the utility model will be described in detail by way of example, and is equipped with a picture, wherein:

图1是混合塑料废物静电分离粒子分类装置的全面透视图;Fig. 1 is a general perspective view of a particle sorting device for electrostatic separation of mixed plastic waste;

图2是该装置的侧视图;Fig. 2 is the side view of this device;

图2a是管将粒子分配进入分配漏斗中的部分剖视图;Figure 2a is a partial cross-sectional view of a tube distributing particles into a distribution funnel;

图2b是装置的上部正面图;Figure 2b is an upper front view of the device;

图3是装置的正面图;Fig. 3 is the front view of device;

图4是鼓形圆筒的正面剖视图,见图2的线A-A;Fig. 4 is the front sectional view of drum-shaped cylinder, sees the line A-A of Fig. 2;

图4a是鼓形圆筒的正面剖视图,见图2的线B-B;Fig. 4a is the front sectional view of drum-shaped cylinder, sees the line B-B of Fig. 2;

图5是鼓形圆筒网筛区域的部分侧面剖视图;Figure 5 is a partial side sectional view of the drum-shaped cylindrical screen area;

图5a是图5的近视图,显示了气体喷嘴和网筛;Figure 5a is a close-up view of Figure 5 showing the gas nozzle and mesh screen;

图6是分离装置的监测系统的示意图表,且;Figure 6 is a schematic representation of the monitoring system of the separation device, and;

图7是说明瞬间粒子数量的矩形图。Figure 7 is a histogram illustrating the number of particles at an instant.

具体实施方式 Detailed ways

如图1-7所示,图1至7显示了本实用新型的优先实施例。大体指明了一个混合塑料废物静电分离装置50。该装置包含一个带有一个入口11和一个出口13的鼓形圆筒1。As shown in Figures 1-7, Figures 1 to 7 show preferred embodiments of the present invention. An electrostatic separation device 50 for mixed plastic waste is generally indicated. The device comprises a drum-shaped cylinder 1 with an inlet 11 and an outlet 13 .

鼓形圆筒倾斜放置且其入口高于出口,所以当鼓形圆筒旋转时,带电塑料废物就从入口传送至出口。鼓形圆筒最好还有置于其外表面的纵向隔开放置的支撑肋骨4。该支撑肋骨连有至少一个驱动轮7,最好由橡胶制成或被橡胶包裹以增加摩擦。更方便地,为了增加鼓形圆筒1与驱动轮7之间的附着摩擦力,一对驱动轮,其旋转轴与鼓形圆筒的旋转轴平行,分别被置于穿过鼓形圆筒中心的垂直面的两侧。至少一个驱动轮被一个驱动装置8推进,例如一个电动马达。鼓形圆筒最好分成几部分,如第一部分3和第二部分5。两部分由内部混合棒16′连接,该混合棒排列开并支撑不同部分,同时还可混合废物。混合棒呈放射状隔离开并沿鼓形圆筒内壁纵向排列,如图4和图5所示。其中至少有三个混合棒合理排列并支撑鼓形圆筒各部分以形成一个连续变长的鼓形圆筒。鼓形圆筒1最好置于一个框架9的顶部,以便足够升高鼓形圆筒距地面的高度。The drum is tilted and its inlet is higher than the outlet, so when the drum rotates, the charged plastic waste is transferred from the inlet to the outlet. The drum-shaped cylinder preferably also has longitudinally spaced supporting ribs 4 disposed on its outer surface. The support rib is connected to at least one drive wheel 7, preferably made of rubber or coated with rubber to increase friction. More conveniently, in order to increase the frictional force between the drum-shaped cylinder 1 and the driving wheel 7, a pair of driving wheels, whose rotation axis is parallel to the rotation axis of the drum-shaped cylinder, are respectively placed through the drum-shaped cylinder The sides of the vertical face of the center. At least one drive wheel is propelled by a drive means 8, for example an electric motor. The drum is preferably divided into several parts, such as a first part 3 and a second part 5 . The two parts are connected by an internal mixing rod 16' which lines up and supports the different parts while also mixing the waste. The mixing rods are radially spaced and arranged longitudinally along the inner wall of the drum-shaped cylinder, as shown in Figures 4 and 5. At least three of the mixing rods are rationally arranged and support various parts of the drum to form a continuously elongated drum. The drum 1 is preferably placed on top of a frame 9 to sufficiently raise the drum 1 from the ground.

紧靠两部分外面并在其中间装有一个网筛10,如图5和5a详细所示。网筛宽度大约为5至10厘米。网筛的大小大约根据实际应用来选择,下文会更加详细描述。金属带12由合理的紧固方式如螺丝、粘合或焊接固定于鼓形圆筒部分的外表面。金属带可提供机械强度并防止刺穿网筛。鼓形圆筒上方紧挨网筛部位装有一个气流引导装置14,例如气体喷嘴,与一个受压气源(未显示)相连。气流被引导至网筛10之上以防止流入鼓形圆筒的松散材料阻塞网筛。在本实用新型的一个实施例中,一个静电微粒分离塔20′置于鼓形圆筒正下方,用来分离滤过网筛的细小材料,对于细小粒子其参数为最优化。或者,如果微粒的数量使分离是不经济的,就将该微粒收集并丢弃。这可在任何合适的容器中进行,如塑料容器或袋子等。Immediately outside and between the two parts is a mesh screen 10, as shown in detail in Figures 5 and 5a. The mesh width is about 5 to 10 cm. The size of the mesh screen is approximately selected according to the actual application, which will be described in more detail below. The metal strip 12 is fixed to the outer surface of the drum-shaped cylindrical part by reasonable fastening means such as screwing, gluing or welding. Metal straps provide mechanical strength and prevent piercing the mesh screen. Immediately above the drum is an air flow directing device 14, such as a gas nozzle, connected to a pressurized gas source (not shown). The air flow is directed over the screen 10 to prevent loose material flowing into the drum from clogging the screen. In one embodiment of the present invention, an electrostatic particle separation tower 20' is placed directly below the drum-shaped cylinder for separating the fine materials filtered through the screen, and its parameters are optimized for fine particles. Alternatively, if the number of particles makes separation uneconomical, the particles are collected and discarded. This can be done in any suitable container, such as a plastic container or bag or the like.

紧邻鼓形圆筒1出口13处装有一个静电粗糙分离塔20。该静电粗糙分离塔有至少一对电极24,在两电极中间可形成一个电场。落入电场的粒子6根据其各自所带的电荷会进入不同的轨道。通过这种方式,粒子被分成不同的组,每一组包含一种材料。这样就极大有助于废物塑料的再生回收和再使用。An electrostatic rough separation tower 20 is installed close to the outlet 13 of the drum-shaped cylinder 1 . The electrostatic rough separation tower has at least one pair of electrodes 24, and an electric field can be formed between the two electrodes. Particles 6 falling into the electric field will enter different orbits according to their respective charges. In this way, the particles are divided into different groups, each group containing a material. This greatly contributes to the recycling and reuse of waste plastics.

在粒子流出旋转鼓形圆筒1后,为了获得一个令人满意的粒子6“帘”,一系列叶片6,长度大约为10厘米数量最好为十个,附着在鼓形圆筒出口13的圆筒内表面上(见图2a和2b)。叶片可用来平均从出口流出的粒子流并沿电极长度的方向分散粒子,如图2b所示。为了进一步最小化粒子流出鼓形圆筒的速度并以平行电极的直线分散粒子,在鼓形圆筒出口正下方装有一个漏斗30,其位于出口和静电粗糙分离塔20之间。漏斗含有一个底部开口的流出通道33。开口的大小最好为8-10毫米宽。开口尺寸根据输入的废物材料中被发现的最大粒子大小确定,具体为该最大粒子大小的两倍。漏斗30的内部是一个屋顶形状的构造34,其上面固定有小叶片32以引导粒子远离漏斗的中心位置,粒子沿着与电极24平行的直线在与该中心位置对应处从鼓形圆筒流出。叶片的式样只是说明性的,因为还有其他以想要的方式分配粒子的装置。一个小杆36,大约位于从漏斗至流出通道一半距离处,用以确保当粒子离开漏斗非直线下落时的最小粒子速度。After the particles have flowed out of the rotating drum 1, in order to obtain a satisfactory "curtain" of particles 6, a series of blades 6, preferably ten in number, about 10 cm in length, are attached to the outlet 13 of the drum. on the inner surface of the cylinder (see Figures 2a and 2b). Vanes can be used to average the particle flow from the outlet and disperse the particles along the length of the electrode, as shown in Figure 2b. To further minimize the velocity of the particles exiting the drum and disperse the particles in a straight line parallel to the electrodes, a funnel 30 is installed directly below the outlet of the drum between the outlet and the electrostatic coarse separation tower 20 . The funnel contains an outflow channel 33 which is open at the bottom. The size of the opening is preferably 8-10 mm wide. The size of the opening is determined by the largest particle size found in the input waste material, specifically twice that largest particle size. Inside the funnel 30 is a roof-shaped formation 34 to which small vanes 32 are secured to direct the particles away from the center of the funnel, where the particles exit the drum-shaped cylinder along a line parallel to the electrode 24. . The pattern of blades is illustrative only, as there are other means of distributing particles in a desired manner. A small rod 36, located approximately half way from the funnel to the exit channel, ensures a minimum particle velocity as the particles leave the funnel and fall non-linearly.

为了获得对静电粗糙分离塔20操作的满意的即时反馈,图1和2以图解说明了装置50的整个结构。为了演示粒子6下落通过静电粗糙分离塔20内静电场时的分配情况,图6以图表形式显示了设计和建造的装置。静电场在至少一对电极24之间形成。该电极位于塔相对应的两侧壁上。一个最好含有一排激光器22的监测装置位于一侧塔壁。激光器发出的光穿过塔的下部,充分垂直于电极24。最好使用十六个单独的激光器,尽管实际的数量,除其他因素外还可根据塔的体积确定。到达塔最远侧壁的光的强度由与激光器的排列类似但置于与激光器相对应的塔的另一侧壁上的一排光电二极管23检测。光电二极管的输出由一个控制装置放大、倒相和转化成八位数字。使用一个多路传输工具,以记录数据,并将记录数据输入计算机且在显示器上显示,如图7矩形图所示。方块的高度表示下落通过静电粗糙分离塔部分的材料数量,矩形图的形式也可用来在连续基础之上评估分离效率。In order to obtain satisfactory instant feedback on the operation of the electrostatic rough separation column 20, the overall structure of the apparatus 50 is illustrated schematically in FIGS. In order to demonstrate the distribution of the particles 6 as they fall through the electrostatic field in the electrostatic rough separation tower 20, Figure 6 shows in diagram form the device designed and constructed. An electrostatic field is formed between at least one pair of electrodes 24 . The electrodes are located on opposite side walls of the tower. A monitoring device preferably comprising an array of lasers 22 is located on one side of the tower wall. Light from the laser passes through the lower portion of the tower, substantially perpendicular to the electrodes 24 . Sixteen individual lasers are preferably used, although the actual number will depend on, among other factors, the volume of the tower. The intensity of the light reaching the farthest side wall of the tower is detected by an array of photodiodes 23 arranged similarly to the lasers but placed on the other side wall of the tower corresponding to the lasers. The output of the photodiode is amplified, inverted and converted to eight digits by a control unit. A multiplexing tool is used to record the data, and the recorded data is input to the computer and displayed on the monitor, as shown in the histogram in Figure 7. The height of the squares indicates the amount of material falling through the section of the electrostatic rough separation column, and the histogram form can also be used to assess separation efficiency on a continuous basis.

微粒滤除网筛与之前的技术相比有许多优点。因为是根据大小将材料分成两部分,然后再静电分离,分离的质量和总量就会有所提高。再者,因为两部分是在不同的静电塔中分离,可根据大小粒子分别优化电场,这样就能达到更好的分离效果。因为微粒在进入静电粗糙分离塔20之前可被滤除,分离塔内电极的污染就会降到最小。鼓形圆筒1出口13处的叶片16可使材料持续流出鼓形圆筒,不会突然出现大量材料的情形。漏斗的内部构造,其中的屋顶形内部部分34可防止粒子从鼓形圆筒出口直接进入静电粗糙分离塔,降低了粒子进入塔的速度。漏斗内部的叶片32可引导材料沿着与电极平行的线进入塔。因而,提高了分离量并不会因大量粒子落入有限空间而降低装置性能,结果就是粒子所带电荷可保护其附近粒子免受要求适当分离的整个电场的破坏。关于分离效率的即时指示会反应给操作者,操作者可根据该指示判定装置是否在正常运行。例如,对于两部分为50-50的混合物,会出现双峰式分布,而对于95-5的混合物,会出现一边峰值较高的高斯分布。若显示的分布图背离应出现的分布图,操作者就应寻找出现背离的原因。对成功分离特别混合物的分离模式进行存储可使操作者想起该模式并与得到的当前模式比较以保证装置正在正常运转。这一点对已分离完成一些材料后再分离特殊材料非常重要。激光束的变细与落入激光器和检测器之间的材料数量成比例。因此,标刻度之后的矩形图可用于合计被分离装置处理的材料的数量。进而,根据用于建立产品流的分离器位置就可计算分离量。Particulate Removal Mesh screens have many advantages over previous technologies. Because the material is divided into two parts based on size and then electrostatically separated, the quality and total amount of separation is improved. Furthermore, because the two parts are separated in different electrostatic towers, the electric field can be optimized according to the particle size, so that a better separation effect can be achieved. Since the particles are filtered out before entering the electrostatic rough separation tower 20, contamination of the electrodes in the separation tower is minimized. The vanes 16 at the outlet 13 of the drum 1 allow the material to continuously flow out of the drum without sudden bursts of material. The internal structure of the funnel, wherein the roof-shaped inner part 34 prevents the particles from directly entering the electrostatic coarse separation tower from the drum-shaped cylinder outlet, reduces the velocity of the particles entering the tower. Vanes 32 inside the funnel direct the material into the tower along a line parallel to the electrodes. Thus, increased separation does not degrade device performance due to large numbers of particles falling into a confined space, with the result that a particle carries a charge that protects its neighbors from the overall electric field required for proper separation. An immediate indication of separation efficiency is given to the operator, from which the operator can determine whether the unit is functioning properly. For example, a two-part mixture of 50-50 would have a bimodal distribution, whereas a 95-5 mixture would have a Gaussian distribution with one side with a higher peak. If the displayed profile deviates from the expected profile, the operator should look for the reason for the deviation. Storing the separation pattern that successfully separated a particular mixture allows the operator to recall that pattern and compare with the current pattern obtained to ensure that the unit is functioning properly. This is very important for separating special materials after some materials have been separated. The thinning of the laser beam is proportional to the amount of material that falls between the laser and the detector. Thus, the scaled histogram can be used to total the amount of material processed by the separation device. In turn, the amount of separation can be calculated based on the position of the separator used to establish the product flow.

在描述的分离过程中,粒子被送入一个略微倾斜的旋转鼓形圆筒。粒子互相碰撞通过接触充电导致电荷转移。因为倾斜,粒子逐步向鼓形圆筒末端出口移动并全部带电。然后就垂直落入静电粗糙分离塔,其中的电场由高压电极形成。进入电场后,粒子根据其所带电荷的极性就会相应向正负电极移动,并实现根据材料类型分离。In the separation process described, the particles are fed into a slightly inclined rotating drum-shaped cylinder. Particles colliding with each other lead to charge transfer through contact charging. Because of the inclination, the particles gradually move towards the outlet at the end of the drum and are all charged. Then it falls vertically into the electrostatic rough separation tower, where the electric field is formed by high voltage electrodes. After entering the electric field, the particles will move to the positive and negative electrodes according to the polarity of the charge they carry, and realize separation according to the material type.

1.粒子大小,粒子大小范围和微粒:1. Particle size, particle size range and microparticles:

分离过程取决于带电粒子被分离塔内的电力水平吸入的距离的能力。测量显示荷质比越大,粒子被电场移动得就越远。一个粒子可获得的电荷取决于表面积即粒子大小的平方面积,而质量则取决于体积即粒子大小的体积。荷质比会随着粒子大小的下降而增加。越小的粒子越容易被电力移动。The separation process depends on the ability of the charged particles to be drawn in over the distance by the electrical level within the separation tower. Measurements show that the greater the charge-to-mass ratio, the farther the particles are moved by the electric field. The charge available to a particle depends on the surface area, which is the square of the particle size, and the mass depends on the volume, which is the volume of the particle size. The charge-to-mass ratio increases with decreasing particle size. Smaller particles are more easily moved by electricity.

尤其,电压超过60千伏就很难维持。这就把实际电场限制到400千伏/米而电极间隔为300毫米。因为塑料有密度,通常接近1克/立方厘米,能够在该电场中大幅移动的粒子的大小上限为10毫米。这就清楚规定了分离过程中的最大粒子。例外是塑料泡沫粒子,例如聚亚安酯,它的密度低至1/10。对这种材料,粒子大小的上限约为20毫米。In particular, voltages exceeding 60 kV are difficult to maintain. This limits the practical electric field to 400 kV/m with an electrode separation of 300 mm. Because plastics have a density, typically close to 1 gram per cubic centimeter, the upper limit of the size of particles that can move significantly in this electric field is 10 millimeters. This clearly defines the largest particle size during separation. The exception is plastic foam particles, such as polyurethane, which have densities as low as 1/10. For this material, the upper particle size limit is about 20 mm.

在下限,较细微的粒子,小于100微米,由于粒子间的静电力,带异种电荷的粒子会粘在一起。通过机械方法如撞击表面很难将其分开。粘在一起的粒子就会在电场中移动,像一个单独的粒子那样,其所带电荷为正负电荷的总和-接近零。很明显,对该种粒子的分离是无效的。这样,分离过程可适用于100微米至10毫米范围内的粒子。At the lower limit, finer particles, less than 100 microns, dissimilarly charged particles stick together due to electrostatic forces between the particles. It is very difficult to separate them by mechanical means such as hitting a surface. The stuck particles move in the electric field, as if they were a single particle, with a charge equal to the sum of the positive and negative charges—nearly zero. Clearly, the separation of such particles is ineffective. In this way, the separation process can be adapted for particles in the range of 100 microns to 10 mm.

分离过程的理想进料是粒子大小范围较窄的材料。在该情形下,每一个粒子就可带基本相同的电荷,每个粒子的荷质比就会非常接近。这就使得相同塑料的粒子在分离塔内会在比较窄的范围内水平排列。相同塑料但大小不同的粒子会有一个荷质比范围,水平排列的范围就较宽因此会使分离效果不好。实际上,粒子大小范围在3毫米左右如2至6毫米即可获得较好的分离效果。Ideal feed materials for separation processes are materials with a narrow particle size range. In this case, each particle can carry substantially the same charge, and the charge-to-mass ratio of each particle will be very close. This allows the particles of the same plastic to be horizontally arranged within a relatively narrow range in the separation tower. Particles of the same plastic but different sizes will have a range of charge-to-mass ratios, and the range of horizontal arrangements will be wider and the separation effect will be poor. In fact, a particle size range of about 3 mm, such as 2 to 6 mm, can achieve a better separation effect.

为了获得高纯度的分离结果,必须将微粒从废物材料混合物中除去。带有一种极性电荷的塑料的细小粒子会附着在带有异种电荷的异种塑料的较大粒子上。机械力量也不能去除这些细小粒子,这样它们就会被大粒子带入产品流中从而降低获得的纯度。为了获得高纯度的分离,必须除去这些小粒子,例如在分离过程之前经过气体淘洗或筛选。In order to obtain high purity separation results, particulates must be removed from the waste material mixture. Small particles of plastic charged with one polarity attach to larger particles of dissimilar plastic with an opposite charge. Mechanical force is also unable to remove these fine particles, so they can be carried into the product stream by larger particles reducing the purity obtained. To obtain high-purity separations, these small particles must be removed, for example by gas elutriation or screening, prior to the separation process.

2.潮湿2. wet

分离过程取决于接触带电和摩擦生电,两种不同的非导电材料在接触过程中其电荷会转移。材料必须足够干燥以使表面的导电性较低。尽管导电材料在接触时也会带电,但当分开后大部分转移电荷就会漏回。一般,导电材料的带电不如绝缘材料。潮湿,表现形式为材料湿度较高或含潮湿物质,会提高表面导电性从而降低或完全破坏接触带电。实际上,材料必须暴露于湿度为50%R.H.或更低情况下才能正常带电。测试结果表明当湿度大于50%R.H.时分离效果就会降低。湿度必须在鼓形圆筒周围范围被控制住,进入鼓形圆筒的材料必须是干燥的。在分离前立即把材料加热10℃就可避开鼓形圆筒周围较高湿度。在这种情况下,材料在鼓形圆筒内停留的较短时间不足以使其表面变得潮湿从而破坏带电。The separation process depends on contact electrification and triboelectric charging, where the charges of two different non-conductive materials are transferred during contact. The material must be dry enough to make the surface less conductive. Although conductive materials also become charged when in contact, most of the transferred charge leaks back when separated. In general, conductive materials are less charged than insulating materials. Moisture, manifested in the form of high humidity in the material or the presence of wet substances, increases the conductivity of the surface thereby reducing or completely destroying contact electrification. In fact, the material must be exposed to a humidity of 50% R.H. or less in order to be properly charged. The test results show that the separation effect will decrease when the humidity is greater than 50% R.H. Humidity must be controlled around the drum and the material entering the drum must be dry. The higher humidity around the drum can be avoided by heating the material to 10°C immediately before separation. In this case, the short residence time of the material inside the drum is not sufficient for its surface to become wet and thus destroy the electrification.

3.充电时间3. Charging time

充电过程取决于接触的次数(成千上万),所以任何粒子表面电荷密度数量与平均的电荷密度相比不会有太大不同。这一点对于分离质量至关重要。充电是一个自我限制过程,在该过程中,已经完全充电的粒子不会在接触时发生电荷转移。实际上,在转速为10-20转/分钟的鼓形圆筒内停留0.5至2分钟就足以获得统一和足够的充电。The charging process depends on the number of contacts (thousands), so any particle surface charge density amount will not be much different from the average charge density. This is critical to the quality of the separation. Charging is a self-limiting process in which already fully charged particles do not undergo charge transfer upon contact. In fact, a 0.5 to 2 minute stay inside the drum cylinder at 10-20 rpm is enough to obtain a uniform and adequate charge.

4.鼓形圆筒形状和材料4. Drum cylinder shape and material

如果两种不同材料在没有外部电场的情况下接触,就会产生粒子充电。如果存在电场,且其方向与电荷转移方向相反,电荷就不会转移,或如电场足够强,电荷就会向相反方向转移。因此,为了成功,充电必须在没有电场的情况下进行。导电鼓形圆筒内就是这种情形。Particle charging occurs when two dissimilar materials come into contact without an external electric field. If an electric field is present and its direction is opposite to the direction of charge transfer, the charge will not transfer, or if the electric field is strong enough, the charge will transfer in the opposite direction. Therefore, to be successful, charging must take place without an electric field. This is the case in the conductive drum-shaped cylinder.

因此,鼓形圆筒最好由金属材料制成。如果鼓形圆筒由绝缘材料制成,其内部就会聚积大量的电荷。这样就会使绝缘突然无效并导致较大电荷尖峰,这对接触鼓形圆筒的人员来说是致命的。同样的原因,任何导电鼓形圆筒必须小心接地。同时,绝缘鼓形圆筒内带正电荷粒子所带电荷必须完全被带负电荷粒子所带电荷抵消,即不能产生或破坏电荷。另一方面,接地的导电鼓形圆筒内,电荷不需要被抵消因为电荷会通过鼓形圆筒传递给粒子。当从非常纯的材料中去除少量的另一种材料时,主要材料会被充电,改善分离效果,这一点至关重要。Therefore, the drum is preferably made of metallic material. If the drum is made of insulating material, a large charge can build up inside. This would suddenly invalidate the insulation and cause a large charge spike which would be fatal to anyone touching the drum cylinder. For the same reason, any conductive drum must be carefully grounded. At the same time, the charge carried by the positively charged particles in the insulating drum must be completely offset by the charge carried by the negatively charged particles, that is, no charge can be generated or destroyed. On the other hand, in a grounded conductive drum, the charge does not need to be neutralized because the charge will be transferred to the particles through the drum. When removing a small amount of another material from a very pure material, the primary material becomes charged, improving the separation, which is critical.

5.充电过量:5. Overcharging:

对平均粒子大小小于2毫米的材料,及充电很强的材料,如聚乙烯中的聚四氟乙烯或同等的聚氯乙烯,充电会非常强烈以致于粒子挤在一起并很难分开。解决方法是将停留在充电鼓形圆筒内的时间减少至15-30秒。For materials with an average particle size of less than 2 mm, and for materials that are highly charged, such as PTFE in polyethylene or the equivalent PVC, the charging will be so intense that the particles crowd together and are difficult to separate. The solution is to reduce the time spent inside the charging drum to 15-30 seconds.

6.混合物:6. Mixture:

对于两种成分为50-50的混合物,每一种材料所充电荷大致相等。被分离的材料在分离塔的底部会形成双峰式分布,大多数带正电荷材料落入负电极一边,而带负电荷材料落入正电极一边。如果两种成分比例差别较大,例如95-5的混合物,较少成分就会带大量电荷,因为其每一个电荷几乎总与主要成分的粒子接触,而主要成分所带电荷很少因为其每一个粒子总是与相同材料接触从而不会发生电荷转移。这样,较少成分,如果带正电荷就会被负电极吸走,而主要成分落在离塔中心轴很近的位置。For a 50-50 mixture of two components, each material is charged approximately equally. The separated materials form a bimodal distribution at the bottom of the separation tower, with most positively charged materials falling on the negative electrode side and negatively charged materials falling on the positive electrode side. If the proportions of the two components are very different, such as a 95-5 mixture, the lesser component will carry a large amount of charge, because each of its charges is almost always in contact with a particle of the major component, and the major component has little charge because each of its charges A particle is always in contact with the same material so charge transfer does not occur. In this way, minor components, if positively charged, are drawn away by the negative electrode, while the major components fall very close to the central axis of the tower.

对所含成分超过两种的混合物,总是会有一种主要带负电荷的材料或一种主要带正电荷的材料。然而,当主要带电材料从混合物中移出后,剩余材料就会在鼓形圆筒内重新充电,而极性会完全不同。例如,在一个包含聚乙烯(PTFE)、聚四氟乙烯(PE)和聚氯乙烯(PVC)的混合物中,PTFE会带负电荷并被正电极吸走,而PE和PVC会带正电荷并被负电极吸走。然而,PTFE被移走后,PVC会带负电荷而PE则继续带正电荷。通过这种方式,因所带电荷会随着成分被移走而改变,多次经过分离过程就能分开复杂的混合物。For mixtures containing more than two components, there will always be either a predominantly negatively charged material or a predominantly positively charged material. However, when the primary charged material is removed from the mixture, the remaining material is recharged inside the drum with a completely different polarity. For example, in a mixture containing polyethylene (PTFE), polytetrafluoroethylene (PE) and polyvinyl chloride (PVC), PTFE will be negatively charged and attracted by the positive electrode, while PE and PVC will be positively charged and absorbed by the negative electrode. However, after PTFE is removed, PVC becomes negatively charged while PE continues to be positively charged. In this way, complex mixtures can be separated through multiple passes through the separation process, as the charge changes as the components are removed.

7.电场进入参数:7. Electric field entry parameters:

从静止状态落下的粒子在空中因重力速度会变得越来越快。为了最大化水平电场对带电粒子的影响,粒子穿过电场时的速度应该最小。理想做法是,粒子应从静止状态开始进入电场。最后,设计了一个漏斗以便在粒子离开鼓形圆筒后进入电场前强制其来回运动并沿倾斜平面滑行。这样可将粒子进入电场前的速度降至最低。同时,所有粒子都应沿着两个电极之间的轴进入电场。如果太多粒子在两电极间的任何一点同时进入电场,装置的能力就会受到限制。这些带电粒子会导致空间电荷,从而减少电场并降低分离效率。用于减慢粒子速度的表面也可用来引导粒子,所以粒子沿着一条平行于电极的直线进入电场。这样,一个长一米的分离塔就可进行1公吨/小时的分离量。Particles falling from rest will become faster and faster in the air due to gravity. To maximize the effect of a horizontal electric field on a charged particle, the velocity of the particle as it passes through the field should be minimal. Ideally, particles should enter the electric field starting from rest. Finally, a funnel was designed to force the particles to move back and forth and slide along an inclined plane after leaving the drum before entering the electric field. This minimizes the velocity of the particles before entering the electric field. At the same time, all particles should enter the electric field along the axis between the two electrodes. If too many particles enter the electric field at any one point between the two electrodes simultaneously, the device's capabilities will be limited. These charged particles cause space charges, which reduce the electric field and reduce separation efficiency. The same surface used to slow down the particles can also be used to guide the particles, so the particles enter the electric field along a line parallel to the electrodes. In this way, a separation tower with a length of one meter can carry out a separation capacity of 1 metric ton per hour.

只通过举例就能意识到上述描述涉及优先实施例。本实用新型的很多变种对于相关领域内的博知人士是显而易见的,这些显而易见的变种在所描述和要求的实用新型范围之内,无论是否明确描述。It should be appreciated that the foregoing description relates to preferred embodiments, by way of example only. Many variations of the invention will be obvious to those skilled in the relevant art, and such obvious variations are within the scope of the invention as described and claimed, whether explicitly described or not.

例如,想象用一个圆周带有网筛的整体带代替金属带和独立网筛的组合物。还有,尽管只描述了两个组成鼓形圆筒的部分,也可以有三个部分或更多部分。相应的,增加的部分的连接点也应有网筛。在材料流动方向上更向下的网筛可比在其之前的网筛去除一些更粗糙的粒子。穿过漏斗开口以合适形式安置的很多小杆,可沿着开口交叉部分进一步分离粒子。尽管激光器产生的平行光是最佳的,光柱也可以用灯和透镜生成。For example, imagine replacing the combination of metal belt and separate mesh with an integral belt with mesh screens around its circumference. Also, although only two sections are described that make up the drum, there could be three or more sections. Correspondingly, the connection points of the added parts should also have mesh screens. A screen further down in the direction of material flow removes some coarser particles than the screen preceding it. A number of small rods suitably placed across the opening of the funnel further separates the particles along the intersection of the openings. Although parallel light produced by lasers is optimal, beams of light can also be generated with lamps and lenses.

Claims (11)

1. plastic static sorting system is characterized in that described system comprises:
The rotation drum-like cylinder, make by metal material, be used for transmitting particle (6), described drum-like cylinder has an inlet and an outlet, described drum-like cylinder slight inclination so that described outlet a little less than described inlet;
The parts of rotation drum-like cylinder, in order to described particle can collide mutually and with drum-like cylinder inwall collision, thereby frictional electrification and is moved to described outlet from described inlet;
An electrostatic separation tower is equipped with at least one pair of electrode on its corresponding sidewall, so that separate the described particle that falls into described tower from described drum-like cylinder in the electric field that this described at least one pair of electrode forms; And
Monitoring device, the quantity of the particle that in the described tower of operator's immediate feedback, is separating.
2. according to the described plastic static sorting system of claim 1, it is characterized in that described monitoring device comprises:
One row's laser instrument places on described tower one sidewall, and the light that laser instrument sends is guided through the bottom of described tower, and abundant vertical electrode; And row's photodiode is arranged similar with described laser instrument but is placed another sidewall of the tower corresponding with it, and described photodiode is used to monitor light intensity, and this light is issued to photodiode from described laser instrument.
3. plastic static sorting system according to claim 2 is characterized in that described monitoring device also comprises:
Amplification, paraphase and a reforming unit are with amplification, paraphase and the output of conversion photodiode;
A multiplexing unit, the data of collecting with record; With a computer, record data are transfused to this computer and show on display.
4. plastic static sorting system according to claim 1 is characterized in that described system also comprises a device of giving the material slightly heated before entering described drum-like cylinder, to reduce material humidity.
5. plastic static sorting system according to claim 1 is characterized in that described system also comprises particulate filtering mesh screen, and the part around the drum-like cylinder before the described outlet can allow fine particle leach in drum-like cylinder before reaching described outlet.
6. plastic static sorting system according to claim 5, it is characterized in that described drum-like cylinder also comprises a moving air stream guiding device, place particulate filtering mesh screen next door, the air-flow that flows out from described mesh screen with guiding prevents that described mesh screen from being flowed into the discrete material obstruction of described drum-like cylinder.
7. plastic static sorting system according to claim 1 is characterized in that described drum-like cylinder contains a large amount of mixing rods, vertically is provided with along described drum-like cylinder inwall.
8. plastic static sorting system according to claim 1 is characterized in that described device also comprises a funnel, places described outlet below, between described outlet and described electrostatic separation tower.
9. plastic static sorting system according to claim 8 is characterized in that described system also comprises a roof shape structure, places on the described funnel to guide particle away from described hopper centre.
10. plastic static sorting system according to claim 8 is characterized in that described funnel also comprises an exit passageway that bar is housed to reduce the speed that particle leaves described exit passageway.
11. plastic static sorting system according to claim 9 is characterized in that described funnel also comprises an exit passageway that bar is housed to reduce the speed that particle leaves described exit passageway.
CNU2007200662784U 2007-01-12 2007-01-12 Plastic electrostatic go-on-go system Expired - Fee Related CN201061774Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103331211A (en) * 2013-06-13 2013-10-02 苏州市丹纺纺织研发有限公司 Electrostatic cotton separation structure
CN104260228A (en) * 2014-09-26 2015-01-07 苏州禾正宏新材料科技有限公司 Special cleaning shaft group for PET bottle sheet separation
CN110898993A (en) * 2019-12-10 2020-03-24 北京石油化工学院 Electronic waste friction electrostatic sorting device
CN111822151A (en) * 2020-05-21 2020-10-27 浙江大学 A system and method for analyzing polyethylene growth morphology using electrostatics
CN112074350A (en) * 2018-03-07 2020-12-11 普瓦提埃大学 Method and device for electrostatically separating particulate material
CN115970901A (en) * 2022-12-16 2023-04-18 秦皇岛琨煜晶材科技有限公司 Diamond electric separator

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103331211A (en) * 2013-06-13 2013-10-02 苏州市丹纺纺织研发有限公司 Electrostatic cotton separation structure
CN104260228A (en) * 2014-09-26 2015-01-07 苏州禾正宏新材料科技有限公司 Special cleaning shaft group for PET bottle sheet separation
CN112074350A (en) * 2018-03-07 2020-12-11 普瓦提埃大学 Method and device for electrostatically separating particulate material
CN110898993A (en) * 2019-12-10 2020-03-24 北京石油化工学院 Electronic waste friction electrostatic sorting device
CN111822151A (en) * 2020-05-21 2020-10-27 浙江大学 A system and method for analyzing polyethylene growth morphology using electrostatics
CN111822151B (en) * 2020-05-21 2021-11-16 浙江大学 System and method for analyzing growth morphology of polyethylene by using static electricity
CN115970901A (en) * 2022-12-16 2023-04-18 秦皇岛琨煜晶材科技有限公司 Diamond electric separator

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