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CN201051419Y - Low wriggly change steel core soft aluminum twisted cable - Google Patents

Low wriggly change steel core soft aluminum twisted cable Download PDF

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Publication number
CN201051419Y
CN201051419Y CNU2007200683013U CN200720068301U CN201051419Y CN 201051419 Y CN201051419 Y CN 201051419Y CN U2007200683013 U CNU2007200683013 U CN U2007200683013U CN 200720068301 U CN200720068301 U CN 200720068301U CN 201051419 Y CN201051419 Y CN 201051419Y
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wire
annealed aluminum
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low
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黄杰彦
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JIANGSU LIGHT INTENSITY TO POWER LINES THROUGH TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

The utility model relates to a low-creep steel-cored annealed aluminum strand wire, which belongs to the electric wiring technical field. The utility model is characterized in that a single conducive wire is an annealed aluminum wire with a circular section and a conductivity which equals to or is more than 63% IACS, and the annealed aluminum wire is basically made of aluminum. The surface of the annealed aluminum wire also can be coated with a layer of copper to form a copper binding annealed aluminum wire. A load-carrying portion is a steel wire which has a circular section and is formed by ultrahigh strength steel, and the steel wire is formed through twisting galvanized steel wires which are formed through cladding zinc coating on wires, and the strength of extension is greater than or equals to 1550 MPa. Single wires of an inductive portion are layered-twisted on the load-carrying portion in different ways. The inductive portion employs electric annealed aluminum wires or the annealed aluminum wires with a copper coating externally, thus the conductivity is greater than or equals to 63% IACS and can achieve 70% IACS if thickening the cladding layer. The annealed aluminum wire is twisted on the low-creep steel wire, thus the utility model saves energy. The utility model is characterized by low electric energy consumption, low creep rate, and light sag of directing wires, and the utility model is of great value when being applied to high-tension or ultrahigh tension transmission lines.

Description

低蠕变钢芯软铝绞线 Low creep steel core annealed aluminum stranded wire

技术领域 technical field

属输电线路技术领域,确切地说低蠕变钢芯软铝绞线是一种节能型输电线路用的导线。The utility model belongs to the technical field of transmission lines, and the low-creep steel-core annealed aluminum stranded wire is an energy-saving conducting wire for transmission lines.

背景技术 Background technique

输电线路用导线,一般采用圆线同心绞的导线,作为导电部分是铝或铝合金,铝是电工铝,硬态,导电率为61%IACS(国际韧炼铜标准的百分比导电率),铝合金是高强度铝合金和耐热铝合金,高强度铝合金的导电率为52.5%IACS和53%IACS二种,耐热铝合金的导电率为58%IACS和60%IACS二种;作为承力部分是镀锌钢线或铝包钢线,镀锌钢线按强度分为一般,高强和特强三种,它们的导电率为9%IACS;用作导线承力部分的铝包钢线有二种,导电率分别为20.3%IACS和27%IACS。为使输电线路的输电性能提高,已有开发导电率为62.5%IACS的铝导体,殷钢、铝包殷钢、有机合成纤维或碳纤维、陶瓷纤维作承力部分,其目的在于提高导线运行温度时线路能输送更大电能,而导线弧垂仍在允许的范围之内,然而这些新开发的承力部分材料价格高昂,增加了线路建设时的投资。Conductors for transmission lines are generally concentrically twisted round wires. The conductive part is aluminum or aluminum alloy. Aluminum is electrical aluminum. The alloy is high-strength aluminum alloy and heat-resistant aluminum alloy. The conductivity of high-strength aluminum alloy is 52.5% IACS and 53% IACS. The conductivity of heat-resistant aluminum alloy is 58% IACS and 60% IACS. As a bearing The force part is galvanized steel wire or aluminum-clad steel wire. The galvanized steel wire is divided into three types according to the strength: general, high-strength and extra-strong. Their conductivity is 9% IACS; the aluminum-clad steel wire used as the load-bearing part of the conductor There are two kinds, the conductivity is 20.3%IACS and 27%IACS respectively. In order to improve the transmission performance of transmission lines, aluminum conductors with a conductivity of 62.5% IACS have been developed. Invar, aluminum-clad invar, organic synthetic fibers or carbon fibers, and ceramic fibers are used as load-bearing parts. The purpose is to increase the operating temperature of the conductors. When the line can transmit more electric energy, the sag of the conductor is still within the allowable range. However, these newly developed load-bearing parts are expensive, which increases the investment in line construction.

发明内容 Contents of the invention

本实用新型提供一种能耗小,蠕变量小,并使线路的弧垂也小的低蠕变钢芯软铝绞线。The utility model provides a low-creep steel-core soft aluminum stranded wire with low energy consumption, small creep variable and small arc sag of the line.

本实用新型采取的技术方案:The technical scheme that the utility model takes:

低蠕变钢芯软铝绞线,包含多个导电单线绞合构成的导电部分和多个承力单线绞合构成的承力部分,其方案是:导电单线为导电率大于、等于63%IACS的以铝为基材料制成的圆形断面电工软铝线,它的表面包覆上一层铜,构成铜包软铝线;承力部分是由钢构成圆形断面的线,在线表面覆盖一层镀层锌所构成的抗拉强度大于、等于1550Mpa镀锌钢线绞制而成;导电部分的单线以不同组合方式分层绞制在承力部分上。所述单线是软铝线或铜包软铝线,所述分层是分内层或外层。其方式之一,是多层软铝线均匀绞制在承力部分上。其方式之二,是多层铜包软铝线均匀绞制在承力部分上。其方式之三,是内层为软铝线,外层为铜包软铝线,均匀绞制在承力部分上。其方式之四,是在同一层上软铝线和铜包软铝线间隔排列,多层均匀绞制在承力部分上。Low-creep steel core annealed aluminum stranded wire includes a conductive part composed of multiple conductive single wires and a load-bearing part composed of multiple load-bearing single wires. The scheme is: the conductive single wire has a conductivity greater than or equal to 63% IACS The circular section electrical annealed aluminum wire made of aluminum as the base material, its surface is covered with a layer of copper to form a copper-clad annealed aluminum wire; the load-bearing part is a wire with a circular section made of steel, and the surface of the wire is covered The tensile strength of a layer of galvanized zinc is greater than or equal to 1550Mpa galvanized steel wire twisted; the single wires of the conductive part are layered and twisted on the load-bearing part in different combinations. The single wire is an annealed aluminum wire or a copper-clad annealed aluminum wire, and the layering is an inner layer or an outer layer. One of its methods is that multi-layer annealed aluminum wires are evenly twisted on the load-bearing part. The second method is that multi-layer copper-clad annealed aluminum wires are uniformly twisted on the load-bearing part. The third method is that the inner layer is annealed aluminum wire, and the outer layer is copper-clad annealed aluminum wire, which are uniformly twisted on the load-bearing part. The fourth method is to arrange annealed aluminum wires and copper-clad annealed aluminum wires at intervals on the same layer, and multi-layers are uniformly twisted on the load-bearing part.

实施本实用新型后的积极效果是:The positive effect after implementing the utility model is:

导电部分采用以铝为基的导电材料,它是电工铝,还可在其外面包覆上一层铜,然后经热处理成软状态,其导电率大于、等于63%IACS(国际韧炼铜标准的百分比导电率),250mm标距时的伸长率大于、等于15%,这种线材被称为软铝,若加大铝外面包覆层铜的厚度,这种“软铝”甚至导电率能达到70%IACS。把软铝线紧密的绞制在低蠕变钢线上,成节能型导线。承力的低蠕变钢芯是采用高碳钢的特高强度或超高强度的镀锌(或含有稀土的锌)钢线制成,绞成导线的承力元件后,进行低蠕变的张力处理,使制成的导线蠕变量降低。节能型导线在输电线路架设使用时,电能的损耗较小,蠕变量也较小,减少了导线的弧垂量,这时即使比相同规格的钢芯铝绞线输送140%~150%的电能时,导线弧垂的增量也仍处于相同规格的钢芯铝绞线所允许的弧垂范围内。减少了长距离输送电能的损耗,应用在西电东送等高压或超高压输电线路上,意义重大。The conductive part is made of aluminum-based conductive material, which is electrical aluminum. It can also be coated with a layer of copper on the outside, and then heat-treated into a soft state. Its conductivity is greater than or equal to 63% IACS (International Tough Copper Standard The percentage conductivity), the elongation at 250mm gauge length is greater than or equal to 15%, this kind of wire is called soft aluminum, if the thickness of the copper coating on the outer surface of the aluminum is increased, this "soft aluminum" even has a conductivity Can reach 70% IACS. The annealed aluminum wire is tightly twisted on the low-creep steel wire to form an energy-saving wire. The load-bearing low-creep steel core is made of extra-high-strength or ultra-high-strength galvanized (or zinc containing rare earth) steel wires of high-carbon steel. Tension treatment reduces the creep of the fabricated wire. When the energy-saving wire is used in the erection of transmission lines, the loss of electric energy is small, and the amount of creep is also small, which reduces the amount of sag of the wire. When the electric energy is used, the increment of the wire sag is still within the allowable sag range of the steel-reinforced aluminum stranded wire of the same specification. It reduces the loss of long-distance transmission of electric energy, and it is of great significance to apply it to high-voltage or ultra-high-voltage transmission lines such as west-to-east power transmission.

附图说明 Description of drawings

图1本实用新型基型结构剖面示意图,导电部分(1)和承力部分(2);Fig. 1 is a schematic cross-sectional view of the basic structure of the utility model, a conductive part (1) and a load-bearing part (2);

图2为多层软铝线(11)均匀绞制在承力部分上结构剖面示意图;Fig. 2 is the schematic cross-sectional view of the structure of the multi-layer annealed aluminum wire (11) evenly twisted on the load-bearing part;

图3为多层铜包软铝线(12)均匀绞制在承力部分上结构剖面示意图;Fig. 3 is a structural sectional schematic diagram of multi-layer copper-clad annealed aluminum wire (12) evenly twisted on the load-bearing part;

图4内层为软铝线(11),外层为铜包软铝线(12),均匀绞制在承力部分上结构剖面示意图;Fig. 4 internal layer is annealed aluminum wire (11), and outer layer is copper-clad annealed aluminum wire (12), and is uniformly twisted and is made on the structural sectional schematic diagram on the load-bearing part;

图5在同一层上软铝线(11)和铜包软铝线(12)间隔排列,多层均匀绞制在承力部分上结构剖面示意图。Fig. 5 is a structural cross-sectional schematic diagram of annealed aluminum wires (11) and copper-clad annealed aluminum wires (12) arranged at intervals on the same layer, and multi-layers uniformly twisted on the load-bearing part.

具体实施方式 Detailed ways

现结合附图对本实用新型作进一步说明Now in conjunction with the accompanying drawings the utility model is further described

低蠕变钢芯软铝绞线,包含多个导电单线绞合构成的导电部分1和多个承力单线绞合构成的承力部分2,其结构是:导电部分1为导电率大于、等于63%IACS的以铝为基材料制成的软铝线11,圆形断面,它的表面包覆上一层铜,构成铜包软铝线12;承力部分2是由度圆形断面的钢线,在钢线表面覆盖一层镀层锌所构成抗拉强度大于、等于1550Mpa,的镀锌钢线21绞制而成,并经预拉伸等特殊处理,使之具有低蠕变特性;导电部分的单线以不同组合方式分层绞制在承力部分上。所述单线是软铝线11或铜包软铝线12,所述分层是分内层或外层。其方式之一,是多层软铝线11均匀绞制在承力部分上。其方式之二,是多层铜包软铝线12均匀绞制在承力部分上。其方式之三,是内层为软铝线11,外层为铜包软铝线12,均匀绞制在承力部分上。其方式之四,是在同一层上软铝线11和铜包软铝线12间隔排列,多层均匀绞制在承力部分上。The low-creep steel-core soft aluminum stranded wire includes a conductive part 1 composed of multiple conductive single wires and a load-bearing part 2 composed of multiple load-bearing single wires. Its structure is: the conductive part 1 has a conductivity greater than or equal to Annealed aluminum wire 11 made of aluminum-based material of 63% IACS has a circular cross-section, and its surface is covered with a layer of copper to form a copper-clad annealed aluminum wire 12; the load-bearing part 2 is a circular cross-section Steel wire, the surface of the steel wire is covered with a layer of galvanized zinc to form a galvanized steel wire with a tensile strength greater than or equal to 1550Mpa, 21 strands, and special treatment such as pre-stretching to make it have low creep characteristics; The single wires of the conductive part are layered and twisted on the load-bearing part in different combinations. The single wire is an annealed aluminum wire 11 or a copper-clad annealed aluminum wire 12, and the layering is an inner layer or an outer layer. One of its ways is that the multilayer annealed aluminum wires 11 are uniformly twisted on the bearing part. The second method is that the multi-layer copper-clad annealed aluminum wire 12 is evenly twisted on the load-bearing part. The third way is that the inner layer is an annealed aluminum wire 11, and the outer layer is a copper-clad annealed aluminum wire 12, which is evenly twisted on the load-bearing part. The fourth method is to arrange the annealed aluminum wires 11 and the copper-clad annealed aluminum wires 12 on the same layer at intervals, and the multilayers are uniformly twisted on the load-bearing part.

Claims (5)

1.低蠕变钢芯软铝绞线,包含多个导电单线绞合构成的导电部分(1)和多个承力单线绞合构成的承力部分(2),其特征是:导电部分(1)的单线为导电率大于、等于63%IACS的以铝为基材料制成的圆形断面电工软铝线(11),它的表面包覆上一层铜,构成铜包软铝线(12);承力部分(2)是由钢构成圆形断面的线,在线表面覆盖一层镀层锌所构成的抗拉强度大于、等于1550Mpa镀锌钢线(21)绞制而成;导电部分的单线以不同组合方式分层绞制在承力部分上,所述单线是软铝线(11)或铜包软铝线(12),所述分层是分内层或外层。1. Low-creep steel core annealed aluminum stranded wire, including a conductive part (1) formed by twisting a plurality of conductive single wires and a load-bearing part (2) formed by twisting a plurality of load-bearing single wires, characterized by: the conductive part ( 1) The single wire is a circular section electrical annealed aluminum wire (11) made of aluminum-based material with a conductivity greater than or equal to 63% IACS, and its surface is covered with a layer of copper to form a copper-clad annealed aluminum wire ( 12); the load-bearing part (2) is a wire with a circular cross-section made of steel, and the surface of the wire is covered with a layer of zinc coating and the tensile strength is greater than or equal to 1550Mpa galvanized steel wire (21) twisted; the conductive part The single wires are layered and twisted on the load-bearing part in different combinations, the single wires are annealed aluminum wires (11) or copper-clad annealed aluminum wires (12), and the layers are divided into inner layers or outer layers. 2.根据权利要求1所述的低蠕变钢芯软铝绞线,其特征是:所述的导电部分以不同组合方式分层绞制在承力部分上,是多层软铝线(11)均匀绞制在承力部分上。2. The low-creep steel-core annealed aluminum stranded wire according to claim 1, characterized in that: the conductive parts are layered and twisted on the load-bearing part in different combinations, and are multilayer annealed aluminum wires (11 ) evenly twisted on the load-bearing part. 3.根据权利要求1所述的低蠕变钢芯软铝绞线,其特征是:所述的导电部分以不同组合方式分层绞制在承力部分上,是多层铜包软铝线(12)均匀绞制在承力部分上。3. The low-creep steel-core annealed aluminum stranded wire according to claim 1, characterized in that: the conductive part is layered and twisted on the load-bearing part in different combinations, and is a multi-layer copper-clad annealed aluminum wire (12) Evenly twisted on the load-bearing part. 4.根据权利要求1所述的低蠕变钢芯软铝绞线,其特征是:所述的导电部分以不同组合方式分层绞制在承力部分上,是内层为软铝线(11),外层为铜包软铝线(12),均匀绞制在承力部分上。4. The low-creep steel-core annealed aluminum stranded wire according to claim 1, characterized in that: the conductive parts are layered and stranded on the load-bearing part in different combinations, and the inner layer is an annealed aluminum wire ( 11), the outer layer is a copper-clad annealed aluminum wire (12), which is evenly twisted on the load-bearing part. 5.根据权利要求1所述的低蠕变钢芯软铝绞线,其特征是:所述的导电部分以不同组合方式分层绞制在承力部分上,是在同一层上软铝线(11)和铜包软铝线(12)间隔排列,多层均匀绞制在承力部分上。5. The low-creep steel-core annealed aluminum stranded wire according to claim 1, characterized in that: the conductive parts are layered and stranded on the load-bearing part in different combinations, and the annealed aluminum wires are on the same layer (11) and copper-clad annealed aluminum wire (12) are arranged at intervals, and multi-layers are uniformly twisted on the load-bearing part.
CNU2007200683013U 2007-03-29 2007-03-29 Low wriggly change steel core soft aluminum twisted cable Expired - Lifetime CN201051419Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101329928B (en) * 2008-07-17 2011-05-18 宁波万博新材料科技有限公司 Aerial cable
CN102364584A (en) * 2011-10-25 2012-02-29 江苏亨通线缆科技有限公司 Cutthrough grounding cable applied in railway signal system
CN113718182A (en) * 2021-08-30 2021-11-30 无锡华能电缆有限公司 Zinc-aluminum coating invar steel single wire and preparation method thereof
CN117790043A (en) * 2023-12-04 2024-03-29 江苏通光强能输电线科技有限公司 Low-creep type low-temperature-reduction compensation wire and manufacturing method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101329928B (en) * 2008-07-17 2011-05-18 宁波万博新材料科技有限公司 Aerial cable
CN102364584A (en) * 2011-10-25 2012-02-29 江苏亨通线缆科技有限公司 Cutthrough grounding cable applied in railway signal system
CN102364584B (en) * 2011-10-25 2013-06-05 江苏亨通线缆科技有限公司 Cutthrough grounding cable applied in railway signal system
CN113718182A (en) * 2021-08-30 2021-11-30 无锡华能电缆有限公司 Zinc-aluminum coating invar steel single wire and preparation method thereof
CN113718182B (en) * 2021-08-30 2022-06-17 无锡华能电缆有限公司 Zinc-aluminum coating invar steel single wire and preparation method thereof
CN117790043A (en) * 2023-12-04 2024-03-29 江苏通光强能输电线科技有限公司 Low-creep type low-temperature-reduction compensation wire and manufacturing method thereof

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Effective date of registration: 20090828

Address after: Haimen Development Zone Haimen port, Jiangsu, No. 3966, 226100

Patentee after: Jiangsu Light intensity to power lines through Technology Co., Ltd.

Address before: Shanghai city Hongkou District Wuhua Road 98 Lane (Lin Chen garden) No. 19 Room 102, zip code: 200086

Patentee before: Huang Jieyan

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20080423