CN201050136Y - 纸基蜂窝复合墙板 - Google Patents
纸基蜂窝复合墙板 Download PDFInfo
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Abstract
本实用新型公开了一种纸基蜂窝复合墙体材料，由面板(1)、纸基蜂窝芯(2)、封边条(3、4)构成，它是用胶粘剂浸渍的纸基蜂窝芯与高密度硬质面板(粉煤灰水泥板，玻镁板、硅酸钙板、纸面石膏板、金属板、石材等)经涂胶复合压制而成的一种夹层构造板。该墙板因为采用了纸基蜂窝芯材，并增加了封边条，可采用双边封条和单边封条。(5)可使本墙板安装时，板与板之间加水泥粘合剂一次安装成墙体。使它具有良好的结构力学性能，强度高重量轻，并有隔声、保温、隔热等优点。尤其是面板采用水泥面板，使该墙板增加了防水、防潮、防火，平整度高、不开裂不变形、无放射性污染的特点。
Description
技术领域
本实用新型属于一种新型复合墙体材料
背景技术
目前，在国内建筑市场上普遍使用的非承重墙体材料主要有增强水泥、陶粒混凝土、增强石膏空心条板。还有加气混凝土砌块，陶粒砌块、舒乐舍板、和轻钢龙骨加石膏板结构等但是这些材料普遍存在有墙面易变形开裂、隔声差、湿法作业、施工周期长的缺陷，为解决这些问题我们自主研发了蜂窝复合墙板，主要是利用了蜂窝复合材料技术。
蜂窝复合材料是人类仿照蜜蜂所筑巢穴的结构制造的一种六边形仿生材料，它具有良好的结构力学性能和吸音、保温、隔热等特点。尤其是它具有重量轻、承载力大的结构性。蜂窝最早被应用在航空航天领域，它被用于生产现代化高速飞机、飞船、航天载人返回仓，高速列车、潜艇、等内部的受力和支撑部件。
随着国际国内科技水平的发展和推广，蜂窝复合材料这一高科技产品也随之进入了建设、装饰、交通、包装、环保、空气均流，水处理等领域，成为一种用途越来越广泛的材料。
简单的讲蜂窝复合材料是以纸、铝、箔、玻璃布PVC塑料箔膜等原料做成蜂窝芯再在其上下面黏接各种板材(金属板、水泥板、石膏板、BVC板等)不同材质的面板复合而成的一种新型材料用于建材生产墙体材料是普通砖7分之一重能够替代木材砖等材料，它的应用节约了大量木材土地资源。
发明内容
本实用新型要解决的技术问题是要提供和解决蜂窝复合墙板的面材，芯材和封边条的生产工艺及蜂窝墙板制造复合过程中胶合剂的使用冷压复合工艺，为解决上述技术问题和更加符合国家对节能环保资源综合利用的要求，作为实用新型进一步的改进，该墙板采用了粉煤灰水泥板作面板采用该面板可增加墙板的防水防火隔声效果，中间的芯材也采用了再生牛皮纸作蜂窝芯用胶也进行了改进把原来196树脂胶改为HX硅溶胶作粘合剂，硅溶胶的使用不仅可以降低成本是树脂胶10分之一的成本还是一种耐火材料耐高温1500度，能够使该产品具有耐高温耐酸碱粘结强度高的特点。作为本实用新型的另一种改进，该墙板增加了封边条，封边条用水泥加发泡剂经压模制成轻质板再根据要求切割成条，封边条可采用双边封条和单边封条在安装时用水泥胶合剂把墙板插接一次粘结成墙体使用该方法把墙板安装时更加方便快捷节约材料省时省力提高功效3倍。
附图说明
下面结合附图和具体实施的方式对本发明作进一步详细说明，附图为蜂窝复合墙板的标准板透视图。
具体实施方式
该墙板主要为面板(1)纸蜂窝芯材(2)水泥封条(3、4)组成。面板(1)用水泥粉煤灰等附料外面加无防布和玻纤布挤压制板。纸蜂窝芯材(2)用再生牛皮纸经印胶切割、加压、定型等工序制成六边形成蜂窝状上的夹心支撑构件，再根据墙板的规格将芯板裁切成相应规格的芯条，最后将芯条拼接通过拉伸，喷淋胶液，烘干等工序制成。水泥封边条(3、4)用水泥加附料和发泡剂用压模压制而成。在面板上(1)刮胶、铺芯(2)加封边条(3、4)对板、加压、复合、自然时效裁板入库。
本实用新型不局限于上述实施方式，作为蜂窝符合墙板，可以根据需要采用不同的面材(纸面石膏板、水泥板、玻镁板、硅酸钙板、钢板、铝板石材等)中夹纸蜂窝芯通过特殊配制粘合剂、冷压复合而成各种板材，封边材料可根据要求作成单面封边，双面封边根据要求做各种材质封边条。
凡是利用面板加纸蜂窝芯材和封边条作成的墙板，无论在其形状和结构上任何变化都是本实用新型的一种变形，均应认为在本实用新型保护范围之内。
Claims (1)
1.一种纸基蜂窝复合墙板，该墙板是在上下两面、面板(1)中夹纸蜂窝芯(2)和封边条(3、4)通过粘合剂冷压复合而成的轻质墙板。其特征在于：所述墙板所采用面板(1)是用粉煤灰水泥板做面板、芯材(2)是用再生牛皮纸，经过印胶，热压，切割拉伸，喷淋胶液烘干定型成小六边形呈蜂窝状的夹心支撑构件并新增加了两边的轻质水泥封边条(3、4)，也可以采用单边封条，该墙板在复合时所用的粘结剂采用的是硅溶胶。
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| CNU2006201602574U CN201050136Y (zh) | 2006-11-20 | 2006-11-20 | 纸基蜂窝复合墙板 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493596A (zh) * | 2011-11-18 | 2012-06-13 | 福建贝森蜂窝新型材料有限公司 | 硅酸钙蜂窝板和防火复合材料及其制作工艺 |
| CN103266717A (zh) * | 2013-04-02 | 2013-08-28 | 殷国祥 | 一种具有密度变化的轻质隔墙板 |
| CN104278797A (zh) * | 2009-10-28 | 2015-01-14 | 江苏华浠新型建材有限公司 | 一种金属面玻镁铝蜂窝夹芯板 |
-
2006
- 2006-11-20 CN CNU2006201602574U patent/CN201050136Y/zh not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104278797A (zh) * | 2009-10-28 | 2015-01-14 | 江苏华浠新型建材有限公司 | 一种金属面玻镁铝蜂窝夹芯板 |
| CN102493596A (zh) * | 2011-11-18 | 2012-06-13 | 福建贝森蜂窝新型材料有限公司 | 硅酸钙蜂窝板和防火复合材料及其制作工艺 |
| CN103266717A (zh) * | 2013-04-02 | 2013-08-28 | 殷国祥 | 一种具有密度变化的轻质隔墙板 |
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