The utility model content
The purpose of this utility model is to provide a kind of optoelectronic glass curtain wall, overcoming the unreasonable intensity difference of photovoltaic module structure of the prior art, and the problem that can't satisfy the building needs because the photovoltaic module backboard is light tight.
For solving the problems of the technologies described above, the utility model provides following technical scheme:
A kind of optoelectronic glass curtain wall comprises: cladding glass, solar battery sheet and glue connection material is connected between the described solar battery sheet, and is fixed in the middle of the two-layer cladding glass by described glue connection material.
Described glue connection material is ethylene-vinyl acetate copolymer EVA.
Described EVA is liquid from solid-state thawing under vacuum condition, and described two-layer cladding glass is sticked together, and described liquid EVA maintenance uniform temperature and after the time is converted into solid-state EVA.
Described solar battery sheet equally spaced is arranged in a Battery pack string between described two-layer cladding glass.
Described solar battery sheet is connected into a Battery pack string by welding, and electric current flows through from described welding.
The terminal welding of a described Battery pack string is connected with the band that confluxes, and the electric current that flows through in the welding is pooled to is with described confluxing, and the described band that confluxes connects junction box and exports described electric current.
Described junction box is fixed on the both sides of described cladding glass, or is fixed on the described cladding glass.
The front and back of described solar battery sheet is respectively the negative pole and the positive pole of this battery sheet, and described welding welds the positive pole and the negative pole of described solar battery sheet respectively.
The described welding and the band that confluxes are made by conductive material, and the described band that confluxes is wideer than described welding.
Described conductive material is flat-shaped wire.
The technical scheme that is provided by above the utility model as seen, optoelectronic glass curtain wall of the present utility model has replaced common tempered glass in the existing photovoltaic module with cladding glass, replace the back board structure of existing photovoltaic module with another layer cladding glass, had good light transmittance and safety; This optoelectronic glass curtain wall need not encapsulating when encapsulation, and can utilize generating by solar; Arrange well-regulated battery sheet in glassy layer, with respect to traditional building curtain wall, profile is more attractive in appearance, and because the mode that adopts EVA glue connection to solidify, and allow at the glass lead-in wire that punches out, so current output terminal can be adjusted with the requirement of building; Again owing to have stable combination between glass and the battery, therefore use optoelectronic glass curtain wall of the present utility model and solving the application life that has prolonged building curtain wall in solar powered.
The specific embodiment
The utility model provides a kind of optoelectronic glass curtain wall, this optoelectronic glass curtain wall is by cladding glass, solar battery sheet and glue connection material are formed, laterally be connected on into a Battery pack string by welding between the solar battery sheet, electric current flows through from the welding of these series connection, and these solar battery sheets are fixed on the centre of two-layer cladding glass by glue connection material, the terminal welding of every Battery pack string is connected with the band that confluxes, the band that confluxes has compiled the electric current that flows through in the welding, and is connected on the junction box to export these electric currents.
In order to make those skilled in the art person understand the utility model scheme better, and above-mentioned purpose of the present utility model, feature and advantage can be become apparent more, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
The structure chart of the utility model optoelectronic glass curtain wall is as shown in Figure 2:
This optoelectronic glass curtain wall comprises: two-layer up and down cladding glass 21, EVA22, welding 23 and solar battery sheet 24.
Two-layer up and down cladding glass 21 mainly plays the effect of printing opacity and the inner solar battery sheet 24 of protection; Solar battery sheet 24 equally spaced is arranged in a Battery pack string between two-layer cladding glass 21, and the welding by welding 23 between the solar battery sheet 24 is connected into one group, one end of welding 23 connects the front of a slice battery sheet, and the other end connects the back side of another the sheet battery sheet adjacent with this battery sheet, black lines as shown in Figure 2, welding 23 is made by conductive material, common this conductive material is flat-shaped wire, and the electric current that solar battery sheet 24 obtains flows through from these weldings 23.Because the front and back of solar battery sheet 24 is respectively negative pole and positive pole, so welding 23 welds the positive pole and the negative pole of solar battery sheet 24 respectively.The battery strings that this optoelectronic glass curtain wall can utilize these solar battery sheets to form is generated electricity by sunlight, uses for curtain wall.
Solar battery sheet 24 is fixed in the middle of the two-layer cladding glass 21 by EVA22 glue connection.The Chinese of EVA is " ethylene-vinyl acetate copolymer ", the main effect of EVA glue connection is that two-layer cladding glass is sticked together, because EVA is solid-state under the typical temperature situation, when make EVA22 under the vacuum high-temperature condition from solid-state thawing when liquid, can be used for the two-layer cladding glass 21 of adhesion, keep then should being solidified as solid-state EVA22 again by liquid state EVA22 after the uniform temperature, play the effect that connects cladding glass 21 and fixed solar battery sheet 24, and because EVA22 has very strong light transmission, therefore can guarantee that whole optoelectronic glass curtain wall has very high transparency, make the insulation of whole optoelectronic glass curtain wall and antiseptic property all be improved by EVA22 glue connection.
The rear view of the utility model optoelectronic glass curtain wall is as shown in Figure 3:
Comprise solar battery sheet 31 in the rear view of this optoelectronic glass curtain wall, welding 32 confluxes and is with 33 and junction box 34.
Wherein, solar battery sheet 31 horizontal and vertical respectively concordant, equally spaced be arranged as a Battery pack string, comprise nine solar battery sheets as each row battery strings among Fig. 3, and each row comprises four solar battery sheets.The size of these solar battery sheets, shape is all consistent with specification, and the solar battery sheet 31 of every capable battery strings is cascaded by two horizontal weldings 32, horizontal black lines as shown in Figure 3, welding connected mode between each solar battery sheet, at interval, length and width equate, because the front and back of solar battery sheet 31 is respectively the negative pole and the positive pole of this battery sheet, so need connect by welding respectively at the front and back of this battery sheet, collect the electric current that obtains by solar battery sheet 31 in order to form a current loop.
Two weldings of each row battery strings of being made up of solar battery sheet 31 are with 33 to link together at the solar battery sheet place at two ends by vertical confluxing, the electric current that all weldings are collected is pooled to be with on 33 confluxing of both sides, the band portion that confluxes in left side connects junction box 34 among Fig. 3, and this junction box 34 is arranged on the cladding glass.Wherein, welding 32 and confluxing is with 33 to make by conductive material, and confluxes longitudinally with 33 slightly wideer than horizontal welding 32, and making welding 32 usually and confluxing with 33 conductive material is flat-shaped wire.
By the structure of the utility model optoelectronic glass curtain wall as can be known, when making this optoelectronic glass curtain wall, to pass through the monocell sorting, prepare welding, prepare the band that confluxes, connect the band that confluxes, Welding Testing, cladding glass cleans and EVA cuts, and lamination solidifies, and committed steps such as junction box are installed.
Wherein monocell sorting, the preparation welding, and the preparation conflux the band be the preparation of doing for welding, purpose is for solar battery sheet is together in series, the front and back of this solar battery sheet is respectively negative pole and positive pole, therefore its front and back all need be welded by welding, welding mainly is to be used for connecting solar battery sheet and to collect the electric current that is obtained by this solar battery sheet, and finally electric current is pooled to conflux to be with in the lump and exports by junction box.
Glass cleans and EVA cuts for the service of laying, lay and mainly be meant materials such as glass, battery and EVA regularly are stacked together, purpose is in order to make up various materials with EVA, to prevent the foreign matter that has on glass simultaneously, and EVA is cut to suitable size to size.
Because EVA is solid-state at normal temperatures, therefore lamination curing is to melt the condition that provides with equipment for EVA, solid-state EVA is melted in the vacuum high-temperature condition be liquid EVA, use this liquid state EVA up and down two-layer cladding glass be sticked together, and simultaneously the solar battery sheet by the welding series connection in the middle of the layer glass is encapsulated.
It is the follow-up work of making this optoelectronic glass curtain wall that the check of junction box and assembly is installed; mainly be that the band that confluxes is installed in the junction box, conflux band and welding all are flat-shaped wires, and the band that confluxes usually is wideer than welding; be conductive material, be used for the electric current that welding obtains is pooled together.
Originally be as shown in Figure 4 with the vertical view of novel photoelectric curtain wall:
Comprise in the vertical view of this optoelectronic glass curtain wall: cladding glass 41, EVA42 and solar battery sheet 43, solar battery sheet 43 is fixed in the middle of the two-layer cladding glass 41 by EVA42 glue connection.
Wherein, peripheral two-layer cladding glass 41 mainly plays the effect of printing opacity, and is used to protect its middle solar battery sheet of being fixed by EVA42 43, and solar battery sheet 41 is used for obtaining electric energy by external sunlight, and exports this electric energy for extraneous electricity consumption needs.
EVA42 is a kind of glue connection material, main effect is that two-layer cladding glass 41 is sticked together, under the normal temperature normality, it is solid-state that EVA42 is generally, when under the vacuum high-temperature condition, EVA42 can be by the solid-state liquid state that is converted into, and had viscosity, and can be used for the two-layer cladding glass 41 of adhesion, these EVA42 are filled between the two-layer cladding glass 41, after EVA42 keeps uniform temperature, be converted into solid-stately again from liquid state, solar battery sheet 43 can be fixed therein.EVA42 has very strong light transmission, therefore when using EVA42 as adhering material, can guarantee that whole optoelectronic glass curtain wall has very high transparency, and the solid state behind the EVA42 glue connection makes the insulating properties of whole optoelectronic glass curtain wall and antiseptic property all be improved.
Making the utility model optoelectronic glass curtain wall need be through flow chart as shown in Figure 5, this flow chart has comprised the monocell sorting, preparation welding, battery front side welding, the cell backside welding, prepare the band that confluxes, connect the band that confluxes, Welding Testing, cladding glass cleans and EVA cuts, lay, lamination solidifies, and series of steps such as junction box and assembly check are installed.In the manufacturing process of optoelectronic glass curtain wall, mainly need the series connection of control battery sheet, laying of glass battery encapsulates lamination three parts.At first need the series-connected solar cells sheet, the series connection of solar battery sheet is for the mode with series connection of battery sheet independently being linked together, forming the generating core body of optoelectronic glass curtain wall; Utilize EVA to lay with two-layer cladding glass with by the battery strings that solar battery sheet is formed then, the process of laying can be described as: place cladding glass → placements one deck EVA → placement battery strings → another piece cladding glass of two layers of EVA → placement of placement, the number of plies of appropriate change EVA as required when placement EVA; Formulate laminating parameters targetedly according to EVA glue connection characteristic, the solar battery sheet and the cladding glass that connect are sticked together with EVA, thus the optoelectronic glass curtain wall assembly of production department's moulding.In the flow process of above-mentioned making optoelectronic glass curtain wall, wherein Department For Technical Control branch is described further.
The monocell sorting: the monocell sorting is the essential step that guarantees the optoelectronic glass curtain wall quality, comprises the inspection of battery electrical property test and the stealthy crackle of battery.The electrical property of battery must reach designing requirement, guarantee that the optoelectronic glass curtain wall assembly can have normal power output, main electric parameters such as the conversion efficiency of battery, fill factor, curve factor, open-circuit voltage and short circuit current must guarantee that uniformity just can make the generating capacity of solar battery sheet perform to maximum.
EVA selects: at first performances such as its glue connection degree, caking ability, light transmittance were tested before using EVA, formulate the laminating technology of EVA.EVA is the important materials that guarantees assembly life-span, after solidifying, assembly must reach certain glue connection degree and caking ability, do not reach requirement as pectin connection degree, can be had a strong impact on the application life of assembly, and caking ability does not reach requirement, can make the bonding dynamics between cladding glass and the solar battery sheet not enough, makes the assembly anti-vibration, the ability drop of wind resistance rain increases the potential safety hazard of building easily.And the light transmittance of EVA is also extremely important, and it affects the power of optoelectronic glass curtain wall.
Welding temperature control: the key of control welding procedure is the temperature that guarantees welding, and automatic welding machine can satisfy the constant temperature welding usually.If hand weldering, in order to reach rational welding temperature, but can adopt the electric iron of temperature adjustment, the steady temperature control of this electric iron within the specific limits, to prevent the situation of Lou weldering, sealing-off and rosin joint.
The control of laying quality: the handwork of laying is relatively more crucial, break and the generation of hungry area phenomenon for fear of solar battery sheet, should guarantee that battery sheet front lays one deck EVA, cell backside lays two-layer EVA, should avoid EVA overlap joint to occur in the operating process as far as possible, if the EVA overlap joint is inevitable, then should guarantee to avoid the overlap joint of solar battery sheet; In addition, if the perforate of cladding glass surface then should be shut the position, hole fully laying when finishing, prevent that bubble from producing.
The control of laminate quality: in the laminating technology of optoelectronic glass curtain wall,, formulated different laminating parameters, be cured as standard fully with EVA at different EVA curing characteristicss.Fix without adhesive tape between the solar battery sheet, lamination adopts lamination and solidifies and once finishes, and glue connection degree, caking ability and light transmittance to curtain wall after lamination is finished detect, and guarantee that inherent quality and application life can reach requirement.
By above embodiment of the present utility model as seen, optoelectronic glass curtain wall of the present utility model comprises cladding glass, solar battery sheet and glue connection material, and connect by welding between the solar battery sheet, and be fixed between the cladding glass with glue connection material.The utility model has replaced the common tempered glass of existing photovoltaic module with cladding glass, has replaced the back board structure of existing photovoltaic module with another layer cladding glass, has good light transmittance and safety; And in the cladding glass layer, arrange well-regulated battery sheet, with respect to traditional building curtain wall, profile is more attractive in appearance, and because the mode that adopts EVA glue connection to solidify, permission is at the glass lead-in wire that punches out, so current output terminal can be adjusted with the requirement of building; Again owing to have stable combination between glass and the battery, therefore use optoelectronic glass curtain wall of the present utility model and solving the application life that has prolonged building curtain wall in solar powered.
Though described the utility model by embodiment, those of ordinary skills know, the utility model has many distortion and variation and does not break away from spirit of the present utility model, wishes that appended claim comprises these distortion and variation and do not break away from spirit of the present utility model.