CN201032343Y - A spherical top-fired hot blast stove with circularly arranged vertically upward-spraying burners - Google Patents
A spherical top-fired hot blast stove with circularly arranged vertically upward-spraying burners Download PDFInfo
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- CN201032343Y CN201032343Y CNU2007200894796U CN200720089479U CN201032343Y CN 201032343 Y CN201032343 Y CN 201032343Y CN U2007200894796 U CNU2007200894796 U CN U2007200894796U CN 200720089479 U CN200720089479 U CN 200720089479U CN 201032343 Y CN201032343 Y CN 201032343Y
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Abstract
本实用新型涉及一种带有环形布置垂直向上喷燃烧器的球形顶燃式热风炉,有效解决热风炉燃烧气流温度与速度分布不均,整体传热效果差的问题,结构是,炉体下部有烟道口、炉底及炉箅,炉体内为蓄热室,炉体上部与炉顶之间有燃烧器,炉顶上有热风出口,燃烧器墙体内有煤气预热环道,其上部膨胀体内有助燃空气预热环道,煤气预热环道上部有煤气出口及其顶部的喷口,燃烧器墙体上有与煤气预热环道连通的煤气入口,煤气入口上部的燃烧器墙体上有助燃空气预热环道与助燃空气入口和助燃空气出口相连通,空气出口上部有空气喷口。本实用新型结构独特而新颖,有效而巧妙地解决气流混合、气流分布、与烟气预热等燃烧过程的关键问题,经济和社会效益巨大。
The utility model relates to a spherical top-burning hot blast stove with annular arrangement of vertically upward-spraying burners, which effectively solves the problems of uneven temperature and velocity distribution of the combustion air flow of the hot blast stove and poor overall heat transfer effect. The structure is that the lower part of the furnace body There are flue openings, furnace bottom and furnace grate. The furnace body is a regenerator. There is a burner between the upper part of the furnace body and the furnace roof. There is a hot air outlet on the furnace roof. There is a gas preheating loop in the wall of the burner. There is a combustion-supporting air preheating loop in the expansion body, a gas outlet and a nozzle on the top of the gas preheating loop, a gas inlet connected to the gas preheating loop on the burner wall, and a burner wall above the gas inlet There is a combustion-supporting air preheating loop connected with the combustion-supporting air inlet and the combustion-supporting air outlet, and there is an air nozzle on the upper part of the air outlet. The utility model has a unique and novel structure, effectively and skillfully solves key problems in the combustion process such as air mixing, air distribution, and flue gas preheating, and has huge economic and social benefits.
Description
一、技术领域 1. Technical field
本实用新型涉及燃烧装置,特别是指一种带有环形布置垂直向上喷燃烧器的球形顶燃式热风炉。The utility model relates to a combustion device, in particular to a spherical top-burning hot blast stove with a ring-shaped arrangement of vertically upward-spraying burners.
二、背景技术 2. Background technology
热风炉是高炉炼铁工程的重要辅助设备,是一种间歇加热与冷却的周期性运行的装置,其性能的优劣直接影响到自身和高炉的正常运行、使用效率及使用寿命,在热风炉中目前使用最多的结构形式不外乎内燃式、外燃式和顶燃式3种,由于顶燃式热风炉具有燃烧强度大、火焰距离短、结构相对简单等优点,近年来得到了长足的发展,被广泛应用到高炉的热风供应中,但是,从技术成熟度上分析仍然有很多值得进行技术创新与研究开发的地方。现有的顶燃式热风炉设置顶部预燃室,采用煤气与空气切向进入在其中旋流混合后进入燃烧室燃烧,由于旋流存在使得燃烧室中部有较大回流流动,使得气流径向分布极不均匀,极大影响燃烧过程,导致烟气气流不能具有均匀的速度与温度分布,从而影响整体炉内传热效果。如果采用无旋流的混合方式,又会出现混合不佳和火焰不稳定的问题。此外,由于预燃室在燃烧过程与送风过程是处于不同的温度范围,存在较大的交变热应力;而且放置在高温拱顶之上,易于出现结构性问题。因此,进行较大的结构改进是一件势在必行的工作。The hot blast stove is an important auxiliary equipment for the blast furnace ironmaking project. It is a periodic operation device for intermittent heating and cooling. Its performance directly affects the normal operation, efficiency and service life of itself and the blast furnace. At present, the most commonly used structural forms are internal combustion type, external combustion type and top combustion type. Due to the advantages of high combustion intensity, short flame distance and relatively simple structure, the top combustion type hot blast stove has achieved considerable development in recent years. , is widely used in the blast furnace hot air supply, however, there are still many places worthy of technological innovation and research and development in terms of technological maturity. The existing top-burning hot blast stove is equipped with a top pre-combustion chamber, and the gas and air are tangentially entered in the swirling flow and mixed into the combustion chamber for combustion. Due to the existence of the swirling flow, there is a large backflow flow in the middle of the combustion chamber, making the airflow radial The distribution is extremely uneven, which greatly affects the combustion process, resulting in the inability of the flue gas flow to have a uniform velocity and temperature distribution, thus affecting the overall heat transfer effect in the furnace. If the mixing method without swirl is used, there will be problems of poor mixing and unstable flame. In addition, because the pre-combustion chamber is in a different temperature range during the combustion process and the air supply process, there is a large alternating thermal stress; and it is placed on a high-temperature vault, which is prone to structural problems. Therefore, it is imperative to carry out larger structural improvements.
三、实用新型内容3. Contents of utility model
针对上述情况,本实用新型之目的就是提供一种带有环形布置垂直向上喷燃烧器的球形顶燃式热风炉,可有效解决和克服现有顶燃式热风炉燃烧气流温度与速度分布不均,整体传热效果差和结构不合理等问题,其解决的技术方案是包括有炉(拱)顶、燃烧室、陶瓷燃烧器及炉体,炉体下部有烟道口及炉底,靠烟道口上部的炉体内装有炉箅,炉体内为蓄热室,炉体上部与炉顶之间有陶瓷燃烧器,并置于燃烧室的下部,炉顶上有热风出口,陶瓷燃烧器的墙体内有垂直的煤气预热环道,其上部膨胀体内有垂直的助燃空气预热环道,垂直煤气预热环道上部有垂直的煤气出口及其顶部的喷口,在陶瓷燃烧器墙体上有与垂直的煤气预热环道连通的煤气入口,煤气入口上部的陶瓷燃烧器墙体上有垂直的助燃空气预热环道与助燃空气入口和助燃空气出口相连通,空气出口上部有空气喷口。本实用新型结构独特而新颖,有效而巧妙地解决气流混合、气流分布、与烟气预热等燃烧过程的关键问题,实现火焰稳定、提高了燃烧强度、改善传热效果、及提高负荷调节功能等,进而节省燃料、节约投资、降低废气温度与排放量,有效延长热风炉的使用寿命,其经济和社会效益巨大。In view of the above situation, the purpose of this utility model is to provide a spherical top-combustion hot blast stove with a circular arrangement of vertically upward-spraying burners, which can effectively solve and overcome the uneven distribution of the combustion airflow temperature and velocity of the existing top-combustion hot blast stoves , the overall heat transfer effect is poor and the structure is unreasonable. The technical solution is to include a furnace (arch) roof, a combustion chamber, a ceramic burner and a furnace body. The lower part of the furnace body has a flue opening and a furnace bottom. The upper furnace body is equipped with a grate, and the furnace body is a regenerator. There is a ceramic burner between the upper part of the furnace body and the furnace roof, and it is placed in the lower part of the combustion chamber. There is a hot air outlet on the furnace roof. The wall of the ceramic burner There is a vertical gas preheating ring inside, and a vertical combustion air preheating ring in the upper expansion body. There is a vertical gas outlet and a nozzle on the top of the vertical gas preheating ring. There is a ceramic burner wall. The gas inlet connected with the vertical gas preheating ring, the ceramic burner wall above the gas inlet has a vertical combustion air preheating ring connected with the combustion air inlet and the combustion air outlet, and there is an air nozzle on the upper part of the air outlet. The utility model has a unique and novel structure, effectively and skillfully solves key problems in the combustion process such as air mixing, air distribution, and flue gas preheating, realizes stable flame, improves combustion intensity, improves heat transfer effect, and improves load regulation function etc., thereby saving fuel, saving investment, reducing exhaust gas temperature and emissions, effectively prolonging the service life of the hot blast stove, and its economic and social benefits are huge.
四、附图说明 4. Description of drawings
图1是本实用新型的结构剖面主视图。Fig. 1 is the structural section front view of the present utility model.
图2是本实用新型的陶瓷燃烧器结构剖面主视图。Fig. 2 is a front view of the structural section of the ceramic burner of the present invention.
图3是本实用新型的图2中A-A剖面俯视图。Fig. 3 is a top view of section A-A in Fig. 2 of the present utility model.
五、具体实施方式 5. Specific implementation
以下结合附图对本实用新型的具体实施方式作详细说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in detail.
由图1、图2所示,本实用新型包括有炉顶12、燃烧室11、陶瓷燃烧器8及炉体2,炉体2下部有烟道口3及炉底1,靠烟道口上部的炉体内装有炉蓖6,炉体内为蓄热室7,炉体上部与炉顶之间有陶瓷燃烧器8,并置于燃烧室11的下部,炉顶12上有热风出口9,陶瓷燃烧器8是燃烧器墙体15内有垂直的煤气预热环道14,其上部膨胀体内有垂直的助燃空气预热环道17,垂直煤气预热环道上部有垂直的煤气出口21及其顶部的喷口20,在陶瓷燃烧器墙体上有与垂直的煤气预热环道连通的煤气入口13,煤气入口上部的陶瓷燃烧器墙体上有垂直的助燃空气预热环道17与助燃空气入口16和助燃空气出口18相连通,空气出口上部有空气喷口19。为了维护方便和保证使用效果,炉顶12上有上部装备人孔10,炉体2下部有装备人孔4,用于进人维修、观察等,炉体2内有耐火材料层5。Shown in Fig. 1 and Fig. 2, the utility model includes a
所说的陶瓷燃烧器垂直的煤气预热环道14和助燃室空气预热环道17的入口为切向式接入口;陶瓷燃烧器的空气喷口19和煤气喷口20为垂直向上,其喷嘴为矩形或圆形,喷出的煤气、空气在混合前经高温回流对煤气和空气进行高温预热,提高燃烧温度,炉顶12采用悬链线拱顶,陶瓷燃烧器置于拱顶的基部,支撑在炉体2与陶瓷燃烧器墙体15上。垂直的煤气预热环道和垂直的空气预热环道上呈交叉设置有多个出口(集)管。The entrances of the vertical
由上述可以看出,本实用新型由于采用了垂直的煤气和空气助燃环道,且受到折返烟气的预热,从而改善燃烧条件,提高燃烧强度,其折返热气流均匀的分布能有效提高蓄热体的利用效率。本实用新型的热风炉中热流体呈现出管内紊流流动的均匀分布特征,非常利于对下部蓄热体的加温,而现有热风炉则不然,热气流分布呈中间低(甚至反向流动)而两边高的流动特征,致使蓄热体中部得不到充分加热。It can be seen from the above that the utility model adopts a vertical gas and air combustion-supporting loop, and is preheated by the reentrant flue gas, thereby improving the combustion conditions and increasing the combustion intensity, and the uniform distribution of the reentrant hot air flow can effectively improve the storage capacity. Heat utilization efficiency. In the hot blast stove of the utility model, the thermal fluid presents a uniform distribution characteristic of turbulent flow in the tube, which is very beneficial to heating the lower regenerator, while the existing hot blast stove is not the case, and the hot air distribution is low in the middle (even reverse flow ) and high flow characteristics on both sides, resulting in insufficient heating in the middle of the regenerator.
本实用新型明显不同于现有陶瓷燃烧器的特点在于是:The utility model is obviously different from the characteristics of the existing ceramic burner in that:
1、煤气、空气垂直向上喷射,在热风炉内借助于高温烟气回流对其进行高温预热,经交错喷射使其完全充分混合而燃烧,达到燃烧充分,燃烧温度高,热负荷调节范围大的目的;1. Coal gas and air are injected vertically upwards, preheated at high temperature in the hot blast stove with the help of high-temperature flue gas backflow, and completely mixed and burned by staggered injection to achieve full combustion, high combustion temperature, and large heat load adjustment range the goal of;
2、煤气、空气垂直向上喷射后燃烧,在热风炉拱顶作用下折返,形成温度与速度都分布均匀的向下热气流,而后进入热风炉蓄热体的上部,从而使蓄热体受热均匀,能达到热风温度高和热风稳定的要求;2. The gas and air are injected vertically upwards and then burnt, and turn back under the action of the hot blast stove vault to form a downward hot air flow with uniform distribution of temperature and speed, and then enter the upper part of the hot blast stove regenerator, so that the regenerator is evenly heated , which can meet the requirements of high hot air temperature and stable hot air;
3、煤气环道和空气环道的进气管为切向接入,使得各自均匀布置交错排列的几十个出口(集)管中能得到平均误差小于±5%速度分布,从而改善周向的气流混合,提高整体燃烧效果;3. The inlet pipes of the gas ring and the air ring are tangentially connected, so that the average error of the dozens of outlet (collection) pipes that are evenly arranged and staggered can be obtained in the velocity distribution of less than ±5%, thereby improving the circumferential Airflow mixing improves the overall combustion effect;
4、采用悬链线拱顶,受力结构好,拱顶小,使用寿命长;4. The catenary vault is adopted, with good stress structure, small vault and long service life;
5、燃烧器设置在拱顶的基部,支撑在炉壳上与大墙,且不受燃烧室热辐射影响能保持较小的温度变化,有效延长使用寿命;5. The burner is set at the base of the vault, supported on the furnace shell and the large wall, and can maintain a small temperature change without being affected by the heat radiation of the combustion chamber, effectively prolonging the service life;
6、支撑座与拱角距离远,高温火焰无法下移,使该支撑座温度处于正常承受范围;6. The distance between the support seat and the arch angle is far, and the high-temperature flame cannot move down, so that the temperature of the support seat is within the normal tolerance range;
7、由于本实用新型实现了整体均匀的燃烧与传热过程,其蓄热体的高度可比同容积高炉所用热风炉的蓄热体可降低20%,有效地节省了投资。7. Since the utility model realizes an overall uniform combustion and heat transfer process, the height of the heat accumulator can be reduced by 20% compared with the heat accumulator used in a blast furnace with the same volume, which effectively saves investment.
总之,本实用新型是对现有顶燃式热风炉结构的创造性改进,使各个功能结构特征与布置变得更加科学与合理,更加便于推广使用,蕴藏巨大的经济和社会效益。In a word, the utility model is a creative improvement to the structure of the existing top-combustion hot blast stove, which makes each functional structure feature and layout more scientific and reasonable, more convenient to popularize and use, and contains huge economic and social benefits.
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| CNU2007200894796U CN201032343Y (en) | 2007-02-14 | 2007-02-14 | A spherical top-fired hot blast stove with circularly arranged vertically upward-spraying burners |
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| CNU2007200894796U CN201032343Y (en) | 2007-02-14 | 2007-02-14 | A spherical top-fired hot blast stove with circularly arranged vertically upward-spraying burners |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010048795A1 (en) * | 2008-10-27 | 2010-05-06 | 郑州豫兴耐火材料有限公司 | A top-combustion hot blast stove |
| CN101024859B (en) * | 2007-04-25 | 2010-05-19 | 郑州豫兴耐火材料有限公司 | Ball-shape top-burning type hot-air furnace with annular-arranged vertical up-spray burner |
| CN102435060A (en) * | 2011-09-15 | 2012-05-02 | 攀钢集团攀枝花钢铁研究院有限公司 | Apparatus and process for drying/decomposing solid material |
-
2007
- 2007-02-14 CN CNU2007200894796U patent/CN201032343Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101024859B (en) * | 2007-04-25 | 2010-05-19 | 郑州豫兴耐火材料有限公司 | Ball-shape top-burning type hot-air furnace with annular-arranged vertical up-spray burner |
| WO2010048795A1 (en) * | 2008-10-27 | 2010-05-06 | 郑州豫兴耐火材料有限公司 | A top-combustion hot blast stove |
| CN102435060A (en) * | 2011-09-15 | 2012-05-02 | 攀钢集团攀枝花钢铁研究院有限公司 | Apparatus and process for drying/decomposing solid material |
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Granted publication date: 20080305 Termination date: 20130214 |