Satellite tooth stepless speed variator based on variable crank length crankrocker mechanism
(1) technical field:
The utility model relates to a kind ofly novel to have big, the unlimited variable gear ratio of torque density, need not the stepless speed variator structure that clutch can be realized advantages such as neutral gear output, belongs to the speed changer technical field.
(2) background technique:
At present, traditional stepless speed variator structure mainly contains and adopts two kinds of hydraulic mechanical type stepless speed variator that fluid torque converter and planetary transmission form and metal band type stepless speed variators.Though its structure also can realize the infinitely adjustable of velocity ratio, its adjustment range is restricted, and the hydraulic mechanical type stepless speed variator complex structure, the quality that adopt fluid torque converter and planetary transmission to form are big, cost is high.The driving belt of metal band type stepless speed variator is easy to damage, and can not bear bigger load, can only limit the use of in low-power and low torquer.
(3) model utility content:
A kind of satellite tooth stepless speed variator based on variable crank length crankrocker mechanism of the utility model, its purpose is: provide that a kind of gear range is infinitely adjustable, volume is little, torque density is big, can bear the novel stepless speed variator structure of big load.
A kind of satellite tooth stepless speed variator based on variable crank length crankrocker mechanism of the utility model, it is made up of crankrocker mechanism I, clamping type satellite tooth freewheel II and rotor linkage mechanism III three parts of continuous variable crank length.
The crankrocker mechanism I of this continuous variable crank length, it forms double eccentric mechanism by bent axle 11 and eccentric crank pin 12, and the control motor 15 of band sliding brush 151 is fixed in the axis hole 13 of bent axle 11; Crank pin 12 control motor 15 control under in bent axle 11 independent rotation adjust throw of eccentric; Gear ring 141 in the planetary gear set 14 is connected with crank pin 12, the sun gear 142 of planetary gear set 14 and control motor 15 output shaft fixed connections, and 143 of the planet wheels of planetary gear set 14 are on bent axle 11 corresponding supported holes 111.Aforesaid planetary pinion and sun gear, its module can need according to actual conditions, selects according to national technical standard that (module of general planetary pinion and sun gear is selected for use and is m=1.5mm~10mm) for use.
This clamping type satellite tooth freewheel II is made up of clamper body 21, satellite tooth 22, loose boss 23, support ring 24, the outer gripping surface 25 of freewheel, support block 26 6 parts.Satellite tooth 22 is for axially being evenly distributed, and its end is embedded in the loose boss 23 corresponding slits 231 successively.Support ring 24 upper punches have the punching 241 that matches with support block 26 sections, and support block 26 is embedded in the support ring 24 corresponding punchings 241.Clamper body 21 places between outer gripping surface 25 of freewheel and the satellite tooth 22, and its upper-end surface curvature equals the outer gripping surface 25 section curvature of freewheel, and lower end surface curvature equals satellite tooth 22 corresponding contact inner arc surface curvature.
This rotor linkage mechanism III is made up of a rotor 31, driving lever 32 and follower lever 33.This rotor 31 is fixedlyed connected with driving lever 32, and while rotor 31 follower lever 33 again connects by straight pin 34.
Wherein, rotor center has a cylindrical hole 311, and is connected with crank pin 12 by the needle bearing (not shown).
Wherein, driving lever 32 is connected by straight pin 34 with the outer gripping surface 25 of corresponding freewheel respectively with follower lever 33.
Wherein, have the aperture 112 of drawing control motor 17 leads on bent axle 11 outer walls, and outer wall there are two sliding brush 171.
Wherein, bent axle 11 big end surface have the circular hole 113 of an off-centre.
Wherein, crank pin 12 for discoid, off-centre is fixed a cylinder shank 121 on it.
Wherein, be the Spielpassung of concentric between loose boss 23 and the support ring 24, be Spielpassung between the outer gripping surface 25 of support ring 24 and freewheel.
Wherein, clamper body 21 places between outer gripping surface 25 of freewheel and the satellite tooth 22, and with very little pretightening force is arranged between the two, support ring 24 tooth 22 is via satellite stirred loose boss 23, the outer gripping surface 25 of freewheel can by and clamper body 21 between frictional force drive support ring 24 and rotate.
A kind of satellite tooth stepless speed variator of the utility model based on variable crank length crankrocker mechanism, its advantage and effect are:
<1〉gear range is infinitely adjustable.
<2〉volume is little, torque density is big.
<3〉it is long to bear big load, life-span.
(4) description of drawings:
Figure 1 shows that internal structure vertical profile schematic representation of the present utility model.
Figure 2 shows that the cross-sectional schematic representation of internal structure of the present utility model.
Figure 3 shows that the crankrocker mechanism I structural representation of the continuous variable crank length of the utility model.
Figure 4 shows that the utility model crankshaft structure schematic representation.
Figure 5 shows that the clamping type satellite tooth freewheel II structural representation of the utility model.
Figure 6 shows that the utility model clamping type satellite tooth freewheel internal structure schematic representation.(this figure is the schematic representation that a satellite tooth, a support block, a clamper body only are installed.)
Figure 7 shows that the rotor linkage mechanism III structural representation of the utility model.
Concrete label is as follows among the figure:
The crankrocker mechanism of I continuous variable crank length
II clamping type satellite tooth freewheel
III rotor linkage mechanism
11 bent axles, 111 supported holes, 112 apertures
The circular hole 12 crank pins 121 cylinder shanks of 113 off-centre
13 axis holes, 14 planetary gear set, 141 gear rings
142 sun gears, 143 planet wheels, 15 control motors
151 sliding brush, 21 clamper bodies, 22 star teeth
23 loose bosses, 231 slits, 24 support rings
Outer gripping surface 26 support blocks of 241 punchings, 25 freewheels
31 rotors, 311 cylindrical holes, 32 driving levers
33 follower levers, 34 straight pins, 41 case of transmissions
42 gear of output end, 43 output shafts, 44 free wheel shafts
(5) embodiment:
A kind of satellite tooth stepless speed variator based on variable crank length crankrocker mechanism of the utility model, it is made up of crankrocker mechanism I, clamping type satellite tooth freewheel II and rotor linkage mechanism III three parts of continuous variable crank length.
By rotor linkage mechanism III the crankrocker mechanism I of continuous variable crank length is connected with clamping type satellite tooth freewheel II, and realizes that the utility model stepless shift function is feature of the present utility model place.
For clamping type satellite tooth freewheel II, in its working stroke, the angular velocity of the outer gripping surface 25 of freewheel and loose boss 23 angular velocity are in the same way, and angular velocity more than or equal to loose boss 23, the outer gripping surface 25 of freewheel this moment and clamper body 21 be because of friction self-locking is synchronized with the movement, and via satellite tooth 22 with transmission of torque to loose boss 23.At the inoperative stroke, the angular velocity of the outer gripping surface 25 of freewheel and loose boss 23 angular velocity are oppositely or less than the angular velocity of loose boss 23, outer gripping surface 25 of freewheel and the 21 relatively independent motions of clamper body, transmission of power separation.Can realize the unidirectional transmission of clamping type satellite tooth freewheel II and the reciprocally swinging of the outer gripping surface 25 of freewheel is converted into the rotation of loose boss 23 based on above-mentioned principle.
When control motor 15 did not rotate, bent axle 11 immobilized with the relative rotation of crank pin 12, and bent axle 11 directly drives crank pin 12 and rotates.The rotation of crank pin 12 will cause the eccentric rotary of rotor 31, and the eccentric rotary of rotor 31 drives clamping type satellite tooth freewheel II by driving lever 32 and follower lever 33 and do reciprocal swing on free wheel shaft 44.According to above-mentioned clamping type satellite tooth freewheel II the reciprocally swinging of the outer gripping surface 25 of freewheel is converted into the function of the rotation of loose boss 23, has realized the transmission of power of rotating to loose boss 23 by the rotation of bent axle 11.Loose boss 23 is connected by the flat key (not shown) with free wheel shaft 44 and rotates with speed, and free wheel shaft 44 ends are equipped with gear of output end 42, and the engagement by gear of output end 42 promptly drives output shaft 43 and rotates.This moment, the utility model bent axle 11 was certain steady state value to the velocity ratio between the output shaft 43.
When needs are changed the utility model bent axle 11 to the gear ratio value between the output shaft 43, only need the certain corner of control motor 15 outputs, drive crank pin 12 relative bent axles 11 and turn over an angle, the central shaft of the cylinder shank 121 on the crank pin 12 and the distance between bent axle 11 centers of rotation change at this moment, and will cause that the orbital radius of rotor 31 eccentric rotary changes.If the output corner of therefore continuous change control motor 15, then continuous variation will take place in the distance between the central shaft of the cylinder shank 121 on the crank pin 12 and bent axle 11 centers of rotation, and the orbital radius of rotor 31 eccentric rotary also will take place to change continuously.The angular velocity that this moment, clamping type satellite tooth freewheel II did reciprocal swing on free wheel shaft 44 also will change, and then the rotating speed of loose boss 23, free wheel shaft 44, output shaft 43 all changes.Be that bent axle 11 obtains adjusting to the velocity ratio between the output shaft 43.Thereby 43 transmission of power and the stepless adjustment of velocity ratio under 15 controls of control motor have been realized from bent axle 11 to output shaft.