CN201037803Y - Rolling linear guide pair static stiffness test platform - Google Patents
Rolling linear guide pair static stiffness test platform Download PDFInfo
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- CN201037803Y CN201037803Y CNU2007201039983U CN200720103998U CN201037803Y CN 201037803 Y CN201037803 Y CN 201037803Y CN U2007201039983 U CNU2007201039983 U CN U2007201039983U CN 200720103998 U CN200720103998 U CN 200720103998U CN 201037803 Y CN201037803 Y CN 201037803Y
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Abstract
本实用新型公开了属于机械制造技术领域的一种滚动直线导轨副静刚度实验平台,该平台包括安装在基座上的垫铁和龙门框架,安装在垫铁上的滚动直线导轨,直线导轨上安装滑块,滑块上安装滑座,在基座固定千分表,加载螺栓安装在力传感器上。该平台可用于测量滚动直线导轨副的静刚度。利用加载螺栓对滑座施加载荷,载荷大小可通过力传感器外接数显设备读出,滑座的变形位移可通过千分表读出,由此得到直线导轨副的静刚度。该平台为分析相关机床的整机静刚度打下了基础,帮助设计者在设计阶段了解和改进整机静刚度,节省机床的开发成本,增强企业竞争力,而且该平台易于搭建,具有很强的适应性。
The utility model discloses a rolling linear guide rail auxiliary static stiffness experiment platform belonging to the technical field of machinery manufacturing. The slide block is installed, the slide seat is installed on the slide block, the dial indicator is fixed on the base, and the loading bolt is installed on the force sensor. The platform can be used to measure the static stiffness of the rolling linear guide pair. The loading bolt is used to apply a load to the sliding seat. The magnitude of the load can be read through the digital display device connected to the force sensor, and the deformation displacement of the sliding seat can be read through the dial indicator, thus obtaining the static stiffness of the linear guide pair. This platform has laid the foundation for analyzing the static stiffness of the whole machine tool, helping designers to understand and improve the static stiffness of the whole machine in the design stage, saving the development cost of the machine tool, and enhancing the competitiveness of the enterprise. Moreover, the platform is easy to build and has a strong adaptability.
Description
技术领域 technical field
本实用新型属机械制造技术领域,涉及一种滚动直线导轨副静刚度实验平台。The utility model belongs to the technical field of mechanical manufacturing, and relates to an experimental platform for the static stiffness of rolling linear guide rail pairs.
背景技术 Background technique
作为一种现代数控加工装备,数控机床的工作性能是决定其能否具有市场竞争能力的重要因素,其中静刚度是一个重要的技术指标。机床静刚度是指机床承受恒定载荷的能力,静态变形不但会改变零部件的几何精度并影响加工质量,还会影响机床的抗振性、生产率、噪声、工作寿命、运动平衡性、发热和磨损等。因此,在数控机床设计阶段对其静刚度进行分析,保证机床具有足够的静刚度对其应用有着重要实际意义。As a modern CNC machining equipment, the working performance of CNC machine tools is an important factor to determine whether it can have market competitiveness, and static stiffness is an important technical index. The static stiffness of a machine tool refers to the ability of the machine tool to withstand a constant load. Static deformation will not only change the geometric accuracy of the parts and affect the processing quality, but also affect the vibration resistance, productivity, noise, working life, motion balance, heat generation and wear of the machine tool. wait. Therefore, it is of great practical significance to analyze the static stiffness of the CNC machine tool in the design stage to ensure that the machine tool has sufficient static stiffness for its application.
本世纪70年代以来,为了适应精密机械的高精度、高速度、节能以及缩短产品开发周期等要求,滚动直线导轨副得到了广泛的应用。滚动直线导轨副一般是由导轨、滑块、返向Since the 1970s, in order to meet the requirements of high precision, high speed, energy saving and shortening product development cycle of precision machinery, rolling linear guides have been widely used. Rolling linear guide rails are generally composed of guide rails, sliders, return
器、滚动体和保持器等组成。它是一种新型的,作相对往复直线运动的滚动支承,能以滑块和导轨间的钢球滚动来代替直接的滑动接触,并且滚动体可以在滚道和滑块内实现无限循环。It is composed of device, rolling element and cage. It is a new type of rolling bearing for relative reciprocating linear motion. It can replace the direct sliding contact with the steel ball rolling between the slider and the guide rail, and the rolling body can realize infinite circulation in the raceway and the slider.
滚动直线导轨副是现代数控机床中应用非常广泛的一种运动部件,它在数控机床中往往是成对使用的,并且在滑块上固定安装有滑座,即为如图1所示的机构。图1是滚动直线导轨副机构的示意图。由基座、垫铁、导轨、滑块、滑座等部件组成。图2、图3分别是是Linear MC6000型龙门加工中心和XNZH2430型龙门式混联机床的结构示意图,在这两种具有代表性的机床中,图1所示的滚动直线导轨副机构均得到了应用,只是滑座的形式有所变化。但都存在如图1所示的滚动直线导轨副机构。要想在设计阶段对机床静刚度进行较为准确的分析和预测,就必须首先对滚动直线导轨副机构的静刚度特性有透彻了解。The rolling linear guide pair is a kind of moving part that is widely used in modern CNC machine tools. It is often used in pairs in CNC machine tools, and a sliding seat is fixedly installed on the slider, which is the mechanism shown in Figure 1. . Figure 1 is a schematic diagram of the secondary mechanism of the rolling linear guide. It is composed of base, pad iron, guide rail, slider, slider and other components. Fig. 2 and Fig. 3 are the structural schematic diagrams of the Linear MC6000 type gantry machining center and the XNZH2430 type gantry type hybrid machine tool respectively. In these two representative machine tools, the rolling linear guide rail auxiliary mechanism shown in Fig. 1 has been obtained. application, only the form of the sliding seat has changed. However, there is a rolling linear guide rail auxiliary mechanism as shown in Figure 1. In order to analyze and predict the static stiffness of the machine tool more accurately in the design stage, it is necessary to have a thorough understanding of the static stiffness characteristics of the rolling linear guide mechanism.
国内外已有若干文献针对如图1所示机构的静刚度进行了研究,得出了某些计算公式。但是这些分析还停留在理论上,并做了一些假设,比如把滑座和滑块都视为刚体,这跟实际情况显然有出入。为了对该机构静刚度特性有准确、透彻的了解,有必要针对其进行实验研究。为了达到上述目的,我们发明并设计了滚动直线导轨副静刚度实验平台。Several literatures at home and abroad have studied the static stiffness of the mechanism shown in Figure 1, and obtained some calculation formulas. However, these analyzes are still in theory, and some assumptions have been made, such as considering both the slider and the slider as rigid bodies, which is obviously different from the actual situation. In order to have an accurate and thorough understanding of the static stiffness characteristics of the mechanism, it is necessary to conduct experimental research on it. In order to achieve the above purpose, we invented and designed the static stiffness test platform of the rolling linear guide pair.
发明内容 Contents of the invention
本实用新型的目的是针对现有技术的不足而提供一种滚动直线导轨副静刚度实验平台,其特征在于:在基座在基座1上用螺栓固定安装龙门框架3和垫铁4;在垫铁上用螺栓固定安装滚动直线导轨5;在直线导轨5上安装滑块6,滑块6可沿直线导轨在x方向自由滑动;在滑块6上用螺栓固定安装滑座7,力传感器9与加载螺栓8设置在龙门框架3和滑座7之间,千分表2固定在力传感器9与加载螺栓8对面的基座1上,千分表2的测量头和滑座7侧面接触。The purpose of this utility model is to provide a static stiffness test platform for rolling linear guide rails for the deficiencies in the prior art, and it is characterized in that: the
所述龙门框架3利用加载螺栓8对滑座7施加y或z方向静载荷,用千分表2测量相应的变形位移,由此可得到该结构的静刚度。The
所述龙门框架的安装位置可以沿x方向调节,这样可以在滑座的不同部位施加载荷。The installation position of the gantry frame can be adjusted along the x direction, so that loads can be applied to different positions of the sliding seat.
该平台为分析相关机床的整机静刚度打下了基础,帮助设计者在设计阶段了解和改进整机静刚度,节省机床的开发成本,增强企业竞争力,而且该平台易于搭建,具有很强的适应性。This platform has laid the foundation for analyzing the static stiffness of the whole machine tool, helps designers understand and improve the static stiffness of the whole machine in the design stage, saves the development cost of the machine tool, and enhances the competitiveness of the enterprise. Moreover, the platform is easy to build and has a strong adaptability.
附图说明 Description of drawings
图1是现有技术的滚动直线导轨副机构的示意图。Fig. 1 is a schematic diagram of a secondary mechanism of a rolling linear guide in the prior art.
图2是Linear MC6000型龙门加工中心结构示意图。Figure 2 is a schematic diagram of the structure of the Linear MC6000 type gantry machining center.
图3是XNZH2430型龙门式混联机床的结构示意图。Figure 3 is a schematic structural diagram of the XNZH2430 gantry type hybrid machine tool.
图4是本发明滚动直线导轨副静刚度实验平台结构示意图。Fig. 4 is a schematic structural diagram of the test platform for the static stiffness of the rolling linear guide pair of the present invention.
具体实施方式 Detailed ways
本实用新型提供一种滚动直线导轨副静刚度实验平台。如图4所示的滚动直线导轨副静刚度实验平台结构示意图。在图中,包括一个水平放置的基座1,两个安装在基座1上的垫铁4,两个安装在垫铁4上的滚动直线导轨5,四个安装在直线导轨5上的滑块6,一个安装在滑块6上的滑座7,一个安装在基座1上的龙门框架3,一个安装在基座1上的千分表2,一个加载螺栓8安装在一个力传感器9上。力传感器9与加载螺栓8设置在龙门框架3和滑座7之间,千分表2固定在力传感器9与加载螺栓8对面的基座1上,千分表2的测量头和滑座7侧面接触。所述龙门框架的安装位置可以沿x方向调节,这样可以在滑座的不同部位施加载荷,龙门框架3利用加载螺栓8对滑座7施加y或z方向静载荷,用千分表2测量相应的变形位移,由此可得到该结构的静刚度,帮助设计者在设计阶段了解和改进整机静刚度。The utility model provides an experimental platform for the static stiffness of rolling linear guide rail pairs. As shown in Figure 4, the structural schematic diagram of the static stiffness test platform of the rolling linear guide pair. In the figure, it includes a base 1 placed horizontally, two
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| CN105973550A (en) * | 2016-05-26 | 2016-09-28 | 南京理工大学 | Integrated measuring device and method for five kinds of static rigidity of linear guide pair |
| CN105973550B (en) * | 2016-05-26 | 2019-02-22 | 南京理工大学 | Five kinds of static stiffness comprehensive measuring device and method for linear guide pair |
| CN106017911A (en) * | 2016-08-11 | 2016-10-12 | 中国石油大学(华东) | Multifunctional loading device |
| CN106017911B (en) * | 2016-08-11 | 2018-06-15 | 中国石油大学(华东) | Multifunctional loading unit |
| CN106441752A (en) * | 2016-11-09 | 2017-02-22 | 中国工程物理研究院机械制造工艺研究所 | Loading mechanism for testing rigidity of hydrostatic guide rail |
| CN108363827A (en) * | 2017-12-28 | 2018-08-03 | 清华大学 | A kind of series-parallel machine tool Analysis on Static Stiffness method based on the theory of similarity |
| CN108363827B (en) * | 2017-12-28 | 2020-04-17 | 清华大学 | Parallel-serial machine tool static stiffness analysis method based on similarity theory |
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| CN109000903A (en) * | 2018-05-31 | 2018-12-14 | 东北大学 | Rolling linear guide and ball screw system reliability test loading device and method |
| CN109000903B (en) * | 2018-05-31 | 2020-03-31 | 东北大学 | Rolling linear guide rail and ball screw system reliability test loading device and method |
| CN112240821A (en) * | 2020-11-09 | 2021-01-19 | 北京理工大学 | Five quiet rigidity testing arrangement |
| CN112763168A (en) * | 2021-04-07 | 2021-05-07 | 南京固驰数控科技有限公司 | Machining center three-direction static stiffness test system and test method |
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