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CN201025285Y - Disc brake calipers - Google Patents

Disc brake calipers Download PDF

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Publication number
CN201025285Y
CN201025285Y CNU200720147226XU CN200720147226U CN201025285Y CN 201025285 Y CN201025285 Y CN 201025285Y CN U200720147226X U CNU200720147226X U CN U200720147226XU CN 200720147226 U CN200720147226 U CN 200720147226U CN 201025285 Y CN201025285 Y CN 201025285Y
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China
Prior art keywords
brake
brake pad
oil chamber
opening
caliper
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Expired - Fee Related
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CNU200720147226XU
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Chinese (zh)
Inventor
郭荣彬
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Sanyang Industry Co Ltd
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Sanyang Industry Co Ltd
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Abstract

一种碟式煞车卡钳,包括一卡钳缸体、一固定架、一第一煞车片、一第二煞车片及一固定销。卡钳缸体具有一注油孔、一油室、一活塞、一本体部、一支持部及一开口。注油孔是连接于油室,油室是相对于支持部,活塞是以移动的方式设置于油室之中,本体部是连接于油室与支持部之间,以及开口是位于本体部、油室与支持部之间。固定架是连接于本体部,并围绕本体部。本体部是位于固定架与开口之间。第一煞车片是设置于开口之中,并连接于活塞。第二煞车片是设置于开口之中,并邻接于支持部。固定销是穿设于卡钳缸体、固定架及第二煞车片之中。其固定架可在煞车碟盘的配置不变的情形下来轻易地被固定于机车的前叉上。

Figure 200720147226

A disc brake caliper includes a caliper cylinder, a fixing frame, a first brake pad, a second brake pad and a fixing pin. The caliper cylinder has an oil filling hole, an oil chamber, a piston, a main body, a support part and an opening. The oil filling hole is connected to the oil chamber, the oil chamber is relative to the support part, the piston is movably arranged in the oil chamber, the main body is connected between the oil chamber and the support part, and the opening is located between the main body, the oil chamber and the support part. The fixing frame is connected to the main body and surrounds the main body. The main body is located between the fixing frame and the opening. The first brake pad is arranged in the opening and connected to the piston. The second brake pad is arranged in the opening and adjacent to the support part. The fixing pin is inserted into the caliper cylinder, the fixing frame and the second brake pad. The fixing frame can be easily fixed to the front fork of a motorcycle without changing the configuration of the brake disc.

Figure 200720147226

Description

碟式煞车卡钳 Disc brake calipers

技术领域 technical field

本实用新型涉及一种碟式煞车卡钳,特别是有关于一种可轻易被组装于一车辆上的碟式煞车卡钳。The utility model relates to a disc brake caliper, in particular to a disc brake caliper which can be easily assembled on a vehicle.

背景技术 Background technique

一般来说,一煞车系统通常至少是由煞车总泵、煞车油管、煞车卡钳及煞车碟盘所构成。煞车油管连接于煞车总泵与煞车卡钳之间,并且煞车油管内容纳有煞车油。当欲对煞车碟盘进行煞车操作时,煞车总泵会建立油压,并将油压透过煞车油管传递至煞车卡钳,以使煞车卡钳产生制动力来抵抗煞车碟盘转动。Generally speaking, a brake system is usually composed of at least a brake master cylinder, a brake oil pipe, a brake caliper and a brake disc. The brake oil pipe is connected between the brake master cylinder and the brake caliper, and brake oil is contained in the brake oil pipe. When it is desired to perform a braking operation on the brake disc, the brake master cylinder will build up oil pressure, and transmit the oil pressure to the brake calipers through the brake oil pipe, so that the brake calipers can generate braking force to resist the rotation of the brake disc.

请参阅图1、图2、图3及图4,一习知的碟式煞车卡钳1主要包括有一卡钳缸体11、一固定架12、一内煞车片13、一外煞车片14、一第一固定销15以及一第二固定销16。Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a conventional disc brake caliper 1 mainly includes a caliper cylinder 11, a fixed frame 12, an inner brake pad 13, an outer brake pad 14, a first A fixing pin 15 and a second fixing pin 16 .

卡钳缸体11具有一注油孔11a、一油室11b、一活塞11c、一本体部11d及一支持部11e。注油孔11a连接于油室11b,而一煞车油管(未显示)可连接于注油孔11a与一煞车总泵(未显示)之间。活塞11c以移动的方式设置于油室11b之中。本体部11d位于油室11b及支持部11e之上,并且本体部11d连接于油室11b与支持部11e之间。支持部11e相对于油室11b。此外,在本体部11d、油室11b与支持部11e之间还具有一开口11f,其可用来容置一煞车碟盘(未显示)。The caliper cylinder 11 has an oil injection hole 11a, an oil chamber 11b, a piston 11c, a body portion 11d and a support portion 11e. The oil injection hole 11a is connected to the oil chamber 11b, and a brake oil pipe (not shown) can be connected between the oil injection hole 11a and a brake master cylinder (not shown). The piston 11c is movably provided in the oil chamber 11b. The body part 11d is located above the oil chamber 11b and the support part 11e, and the body part 11d is connected between the oil chamber 11b and the support part 11e. The support portion 11e is opposed to the oil chamber 11b. In addition, there is an opening 11f between the body portion 11d, the oil chamber 11b and the support portion 11e, which can be used to accommodate a brake disc (not shown).

固定架12连接于卡钳缸体11,其可用来将卡钳缸体11固定于一机车的前叉上。更详细的来说,固定架12连接于卡钳缸体11的本体部11d,并且固定架12经由本体部11d的下方而围绕着开口11f,也就是说,开口11f是位于固定架12与本体部11d之间。此外,固定架12具有一定位面12a以及复数个锁附孔12b。定位面12a是用来抵接固定内煞车片13,而固定架12可藉由螺栓(未显示)及锁附孔12b来被固定于机车的前叉上。The fixing frame 12 is connected to the caliper cylinder 11 and can be used to fix the caliper cylinder 11 on a front fork of a motorcycle. In more detail, the fixed frame 12 is connected to the body part 11d of the caliper cylinder 11, and the fixed frame 12 surrounds the opening 11f through the bottom of the body part 11d, that is, the opening 11f is located between the fixed frame 12 and the body part. between 11d. In addition, the fixing frame 12 has a positioning surface 12a and a plurality of locking holes 12b. The positioning surface 12a is used to abut against and fix the inner brake pad 13, and the fixing frame 12 can be fixed on the front fork of the motorcycle through bolts (not shown) and locking holes 12b.

内煞车片13设置于卡钳缸体11的开口11f之中,并且内煞车片13连接于活塞11c。The inner brake pad 13 is disposed in the opening 11f of the caliper cylinder 11, and the inner brake pad 13 is connected to the piston 11c.

外煞车片14也是设置于卡钳缸体11的开口11f之中,并且外煞车片14邻接于卡钳缸体11的支持部11e。此外,外煞车片14以一定距离间隔于内煞车片13,以及一煞车碟盘(未显示)设置于外煞车片14与内煞车片13之间。The outer brake pad 14 is also disposed in the opening 11 f of the caliper cylinder 11 , and the outer brake pad 14 is adjacent to the supporting portion 11 e of the caliper cylinder 11 . In addition, the outer brake pads 14 are spaced apart from the inner brake pads 13 at a certain distance, and a brake disc (not shown) is disposed between the outer brake pads 14 and the inner brake pads 13 .

第一固定销15及第二固定销16是相对于彼此,并且第一固定销15及第二固定销16同时穿设于卡钳缸体11、固定架12及外煞车片14之中,以将卡钳缸体11、固定架12及外煞车片14固定在一起。The first fixed pin 15 and the second fixed pin 16 are opposite to each other, and the first fixed pin 15 and the second fixed pin 16 are simultaneously installed in the caliper cylinder 11, the fixed frame 12 and the outer brake pad 14, so that the The caliper cylinder 11, the fixing frame 12 and the outer brake pad 14 are fixed together.

当欲对煞车碟盘进行煞车操作时,一煞车总泵所建立的油压会经由一煞车油管(未显示)及注油孔11a传递至卡钳缸体11的油室11b之中,以推动活塞11c。此时,活塞11c即会推动内煞车片13,以使得内煞车片13及外煞车片14夹住位于其间的煞车碟盘,因而达成煞车制动效果。When the brake disc is to be braked, the oil pressure established by a brake master cylinder will be transmitted to the oil chamber 11b of the caliper cylinder 11 through a brake oil pipe (not shown) and the oil injection hole 11a to push the piston 11c . At this time, the piston 11c will push the inner brake pad 13, so that the inner brake pad 13 and the outer brake pad 14 clamp the brake disc located therebetween, thereby achieving a braking effect.

然而,习知的碟式煞车卡钳1具有以下的缺点。由于固定架12经由本体部11d的下方而围绕着开口11f(亦即,开口11f是位于固定架12与本体部11d之间),故固定架12与机车的前叉间的组装会很不方便。更具体而言,经由本体部11d的下方而围绕着开口11f的固定架12与机车的前叉间的组装空间往往会不足,因而会导致无法将碟式煞车卡钳1固定于机车的前叉上,或者必须大幅改变煞车碟盘的配置来配合将碟式煞车卡钳1固定于机车的前叉上。However, the conventional disc brake caliper 1 has the following disadvantages. Since the fixing bracket 12 surrounds the opening 11f through the bottom of the body portion 11d (that is, the opening 11f is located between the fixing bracket 12 and the body portion 11d), the assembly between the fixing bracket 12 and the front fork of the motorcycle will be very inconvenient. . More specifically, the assembly space between the fixing frame 12 surrounding the opening 11f and the front fork of the motorcycle through the lower part of the main body 11d is often insufficient, thus resulting in the inability to fix the disc brake caliper 1 on the front fork of the motorcycle. , or the configuration of the brake disc must be greatly changed to cooperate with fixing the disc brake caliper 1 on the front fork of the motorcycle.

实用新型内容Utility model content

本实用新型的目的是要提供一种碟式煞车卡钳,可在不影响既有煞车碟盘配置的情形下来轻易地被组装于一机车的前叉上。The purpose of this utility model is to provide a disc brake caliper, which can be easily assembled on the front fork of a motorcycle without affecting the configuration of the existing brake disc.

本实用新型基本上采用如下所详述的特征以为了要解决上述问题。也就是说,本实用新型包括一卡钳缸体,具有一注油孔、一油室、一活塞、一本体部、一支持部以及一开口,其中,该注油孔连接于该油室,该油室相对于该支持部,该活塞以移动的方式设置于该油室之中,该本体部连接于该油室与该支持部之间,以及该开口位于该本体部、该油室与该支持部之间;一固定架,连接于该卡钳缸体的该本体部,并且围绕该本体部,其中,该本体部位于该固定架与该开口之间;一第一煞车片,设置于该开口之中,并且连接于该活塞;一第二煞车片,设置于该开口之中,并且邻接于该支持部,其中,该第二煞车片以一定距离间隔于该第一煞车片;以及至少一固定销,穿设于该卡钳缸体、该固定架及该第二煞车片之中,用以固定该卡钳缸体、该固定架及该第二煞车片。The utility model basically adopts the features described in detail below in order to solve the above-mentioned problems. That is to say, the utility model includes a caliper cylinder, which has an oil injection hole, an oil chamber, a piston, a body portion, a support portion and an opening, wherein the oil injection hole is connected to the oil chamber, and the oil chamber Relative to the support part, the piston is set in the oil chamber in a movable manner, the body part is connected between the oil chamber and the support part, and the opening is located between the body part, the oil chamber and the support part Between; a fixing frame, connected to the body part of the caliper cylinder, and surrounding the body part, wherein, the body part is located between the fixing frame and the opening; a first brake pad, arranged on the opening and connected to the piston; a second brake pad is disposed in the opening and adjacent to the support portion, wherein the second brake pad is spaced apart from the first brake pad by a certain distance; and at least one fixed The pin is passed through the caliper cylinder, the fixing frame and the second brake pad, and is used for fixing the caliper cylinder, the fixing frame and the second brake pad.

本实用新型的优点是固定架与机车的前叉间的组装空间增大,固定架即可轻易地被组装于机车的前叉上。换言之,固定架可在煞车碟盘的配置不变的情形下来轻易地被固定于机车的前叉上。The utility model has the advantage that the assembly space between the fixed frame and the front fork of the locomotive is enlarged, and the fixed frame can be easily assembled on the front fork of the locomotive. In other words, the fixing bracket can be easily fixed on the front fork of the motorcycle without changing the configuration of the brake disc.

附图说明 Description of drawings

图1显示一习知的碟式煞车卡钳的前视示意图;FIG. 1 shows a schematic front view of a known disc brake caliper;

图2显示一习知的碟式煞车卡钳的后视示意图;FIG. 2 shows a schematic rear view of a known disc brake caliper;

图3显示一习知的碟式煞车卡钳的俯视示意图;FIG. 3 shows a schematic top view of a conventional disc brake caliper;

图4显示根据图1的A-A剖面示意图;Fig. 4 shows the A-A sectional schematic diagram according to Fig. 1;

图5显示本实用新型的碟式煞车卡钳的前视示意图;Fig. 5 shows the schematic front view of the disc brake caliper of the present invention;

图6显示本实用新型的碟式煞车卡钳的后视示意图;Fig. 6 shows the schematic rear view of the disc brake caliper of the present invention;

图7显示本实用新型的碟式煞车卡钳的俯视示意图;Fig. 7 shows a schematic top view of the disc brake caliper of the present invention;

图8显示根据图5的B-B剖面示意图。FIG. 8 shows a schematic cross-sectional view along B-B of FIG. 5 .

符号说明Symbol Description

1、100~碟式煞车卡钳1. 100~disc brake calipers

11、110~卡钳缸体11. 110~caliper cylinder

11a、111~注油孔11a, 111~oil injection hole

11b、112~油室11b, 112~Oil chamber

11c、113~活塞11c, 113~piston

11d、114~本体部11d, 114~body part

11e、115~支持部11e, 115~support department

11f、116~开口11f, 116~opening

12、120~固定架12, 120~Fixer

12a、121~定位面12a, 121~locating surface

12b、122~锁附孔12b, 122~locking holes

13~内煞车片13~Inner brake pads

14~外煞车片14~Outer brake pads

15、150~第一固定销15. 150~the first fixed pin

16、160~第二固定销16. 160~Second fixed pin

130~第一煞车片130~the first brake pad

140~第二煞车片140~Second brake pad

具体实施方式 Detailed ways

兹配合图式说明本实用新型的较佳实施例。The preferred embodiment of the present utility model is hereby described in conjunction with the drawings.

请参阅图5、图6、图7及图8,本实用新型的碟式煞车卡钳100主要包括有一卡钳缸体110、一固定架120、一第一煞车片130、一第二煞车片140、一第一固定销150以及一第二固定销160。Please refer to Figure 5, Figure 6, Figure 7 and Figure 8, the disc brake caliper 100 of the present invention mainly includes a caliper cylinder 110, a fixed frame 120, a first brake pad 130, a second brake pad 140, A first fixing pin 150 and a second fixing pin 160 .

卡钳缸体110具有一注油孔111、一油室112、一活塞113、一本体部114、一支持部115以及一开口116。注油孔111连接于油室112,而一煞车油管(未显示)可连接于注油孔111与一煞车总泵(未显示)之间。油室112相对于支持部115,而活塞113以移动的方式设置于油室112之中。本体部114位于油室112及支持部115之上,并且本体部114连接于油室112与支持部115之间。开口116则位于本体部114、油室112与支持部115之间。The caliper cylinder 110 has an oil injection hole 111 , an oil chamber 112 , a piston 113 , a body portion 114 , a support portion 115 and an opening 116 . The oil injection hole 111 is connected to the oil chamber 112, and a brake oil pipe (not shown) can be connected between the oil injection hole 111 and a brake master cylinder (not shown). The oil chamber 112 is opposite to the support portion 115 , and the piston 113 is disposed in the oil chamber 112 in a movable manner. The body portion 114 is located above the oil chamber 112 and the support portion 115 , and the body portion 114 is connected between the oil chamber 112 and the support portion 115 . The opening 116 is located between the body portion 114 , the oil chamber 112 and the support portion 115 .

固定架120连接于卡钳缸体110的本体部114,其可用来将卡钳缸体110固定于一机车的前叉上。特别的是,固定架120经由本体部114的上方而围绕着本体部114,而本体部114位于固定架120与开口116之间。此外,固定架120具有一定位面121以及复数个锁附孔122。固定架120可藉由螺栓(未显示)及锁附孔122来被固定于机车的前叉上。The fixing frame 120 is connected to the body portion 114 of the caliper cylinder 110 and can be used to fix the caliper cylinder 110 on a front fork of a motorcycle. In particular, the fixing frame 120 surrounds the main body portion 114 through the upper part of the main body portion 114 , and the main body portion 114 is located between the fixing frame 120 and the opening 116 . In addition, the fixing frame 120 has a positioning surface 121 and a plurality of locking holes 122 . The fixing bracket 120 can be fixed on the front fork of the motorcycle through bolts (not shown) and locking holes 122 .

第一煞车片130设置于卡钳缸体110的开口116之中,并且第一煞车片130连接于卡钳缸体110的活塞113。此外,固定架120的定位面121则是用来抵接固定第一煞车片130。The first brake pad 130 is disposed in the opening 116 of the caliper cylinder 110 , and the first brake pad 130 is connected to the piston 113 of the caliper cylinder 110 . In addition, the positioning surface 121 of the fixing frame 120 is used to abut against and fix the first brake pad 130 .

第二煞车片140也是设置于卡钳缸体110的开口116之中,并且第二煞车片140是邻接于卡钳缸体110的支持部115。值得注意的是,第二煞车片140是以一定距离间隔于第一煞车片130,以及一煞车碟盘(未显示)是设置于第二煞车片140与第一煞车片130之间。The second brake pad 140 is also disposed in the opening 116 of the caliper cylinder 110 , and the second brake pad 140 is adjacent to the supporting portion 115 of the caliper cylinder 110 . It should be noted that the second brake pad 140 is spaced from the first brake pad 130 by a certain distance, and a brake disc (not shown) is disposed between the second brake pad 140 and the first brake pad 130 .

第一固定销150及第二固定销160是相对于彼此,并且第一固定销150及第二固定销160是同时穿设于卡钳缸体110、固定架120及第二煞车片140之中,以将卡钳缸体110、固定架120及第二煞车片140固定在一起。The first fixing pin 150 and the second fixing pin 160 are opposite to each other, and the first fixing pin 150 and the second fixing pin 160 pass through the caliper cylinder 110 , the fixing frame 120 and the second brake pad 140 at the same time, To fix the caliper cylinder 110 , the fixing frame 120 and the second brake pad 140 together.

当欲对煞车碟盘进行煞车操作时,一煞车总泵所建立的油压会经由一煞车油管(未显示)及注油孔111传递至卡钳缸体110的油室112之中,以推动活塞113。此时,活塞113即会推动第一煞车片130,以使得第一煞车片130及第二煞车片140夹住位于其间的煞车碟盘,因而达成煞车制动效果。When it is desired to perform a braking operation on the brake disc, the oil pressure established by a brake master cylinder will be transmitted to the oil chamber 112 of the caliper cylinder 110 through a brake oil pipe (not shown) and the oil injection hole 111 to push the piston 113 . At this time, the piston 113 will push the first brake pad 130 so that the first brake pad 130 and the second brake pad 140 clamp the brake disc located therebetween, thereby achieving a braking effect.

如上所述,由于固定架120是经由本体部114的上方而围绕着本体部114(亦即,本体部114是位于固定架120与开口116之间),故固定架120与机车的前叉间的组装空间会增大。因此,固定架120即可轻易地被组装于机车的前叉上。换言之,固定架120可在煞车碟盘的配置不变的情形下来轻易地被固定于机车的前叉上。As mentioned above, since the fixed frame 120 surrounds the main body portion 114 through the top of the main body portion 114 (that is, the main body portion 114 is located between the fixed frame 120 and the opening 116), the space between the fixed frame 120 and the front fork of the motorcycle The assembly space will increase. Therefore, the fixing frame 120 can be easily assembled on the front fork of the motorcycle. In other words, the fixing frame 120 can be easily fixed on the front fork of the motorcycle without changing the configuration of the brake disc.

Claims (1)

1.一种碟式煞车卡钳,其特征在于包括:1. A disc brake caliper, characterized in that it comprises: 一卡钳缸体,具有一注油孔、一油室、一活塞、一本体部、一支持部以及一开口,其中,该注油孔连接于该油室,该油室相对于该支持部,该活塞以移动的方式设置于该油室之中,该本体部连接于该油室与该支持部之间,以及该开口位于该本体部、该油室与该支持部之间;A caliper cylinder has an oil injection hole, an oil chamber, a piston, a body portion, a support portion and an opening, wherein the oil injection hole is connected to the oil chamber, the oil chamber is opposite to the support portion, and the piston set in the oil chamber in a movable manner, the body part is connected between the oil chamber and the support part, and the opening is located between the body part, the oil chamber and the support part; 一固定架,连接于该卡钳缸体的该本体部,并且围绕该本体部,其中,该本体部位于该固定架与该开口之间;a fixing frame, connected to the body portion of the caliper cylinder and surrounding the body portion, wherein the body portion is located between the fixing frame and the opening; 一第一煞车片,设置于该开口之中,并且连接于该活塞;a first brake pad is arranged in the opening and connected to the piston; 一第二煞车片,设置于该开口之中,并且邻接于该支持部,其中,该第二煞车片以一定距离间隔于该第一煞车片;以及a second brake pad is disposed in the opening and adjacent to the supporting portion, wherein the second brake pad is spaced apart from the first brake pad by a certain distance; and 至少一固定销,穿设于该卡钳缸体、该固定架及该第二煞车片之中,用以固定该卡钳缸体、该固定架及该第二煞车片。At least one fixing pin passes through the caliper cylinder, the fixing frame and the second brake pad for fixing the caliper cylinder, the fixing frame and the second brake pad.
CNU200720147226XU 2007-05-15 2007-05-15 Disc brake calipers Expired - Fee Related CN201025285Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720147226XU CN201025285Y (en) 2007-05-15 2007-05-15 Disc brake calipers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720147226XU CN201025285Y (en) 2007-05-15 2007-05-15 Disc brake calipers

Publications (1)

Publication Number Publication Date
CN201025285Y true CN201025285Y (en) 2008-02-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU200720147226XU Expired - Fee Related CN201025285Y (en) 2007-05-15 2007-05-15 Disc brake calipers

Country Status (1)

Country Link
CN (1) CN201025285Y (en)

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