CN201012440Y - Flexible positioning device for square tube welding - Google Patents
Flexible positioning device for square tube welding Download PDFInfo
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- CN201012440Y CN201012440Y CNU2007200341514U CN200720034151U CN201012440Y CN 201012440 Y CN201012440 Y CN 201012440Y CN U2007200341514 U CNU2007200341514 U CN U2007200341514U CN 200720034151 U CN200720034151 U CN 200720034151U CN 201012440 Y CN201012440 Y CN 201012440Y
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Abstract
本实用新型公开一种方管焊接柔性定位装置。它含有锁紧杆,该锁紧杆由四个锥形段呈同向、活动状连接而成。第一锥形段的外端接有圆柱段并配有锁紧螺母。锁紧杆的外面有同心套,与每个锥性段相对应的那段同心套上开有四个通孔,通孔内有调节钢球,调节钢球的相对两侧面分别与锁紧杆上的相应锥形段和锁紧板的内表面相抵。同心套的外面旋有四个限位圈,该四个限位圈的内表面和外表面均分别为圆形和方形,它们分别旋拧在同心套的每圈通孔上侧。限位圈的四个边上均有轴向槽,其四个边上借助该轴向槽和销轴铰接有锁紧板。采用本实用新型对方管进行焊接,需要的人工少、工作效率高,能提高对接的管道质量。
The utility model discloses a square tube welding flexible positioning device. It contains a locking rod, which is formed by connecting four conical segments in the same direction and in a movable shape. The outer end of the first conical section is connected with a cylindrical section and is equipped with a lock nut. There is a concentric sleeve on the outside of the locking rod, and there are four through holes on the concentric sleeve corresponding to each tapered section. There are adjusting steel balls in the through holes, and the opposite sides of the adjusting steel ball are connected with the locking rod respectively. Corresponding tapered section on the upper and the inner surface of the locking plate butt. Four limit rings are screwed on the outside of the concentric sleeve. The inner and outer surfaces of the four limit rings are respectively circular and square, and they are respectively screwed on the upper side of each circle of the through hole of the concentric sleeve. There are axial grooves on the four sides of the limit ring, and locking plates are hinged on the four sides by means of the axial grooves and pin shafts. Using the utility model to weld the opposite pipe requires less labor and high work efficiency, and can improve the quality of the butt pipes.
Description
技术领域technical field
本实用新型涉及一种定位装置。具体说是将两段方管呈端对端焊接在一起用的方管焊接用柔性定位装置。The utility model relates to a positioning device. Specifically, it is a flexible positioning device for welding two sections of square tubes end-to-end.
背景技术Background technique
目前,将两段方管呈端对端焊接在一起定位用的方法都是人工定位法,即在管道外侧采用人工方法将两段方管固定在一起后再进行焊接。虽然采用人工定位方法也可以实现两段方管的定位、对接,但焊接时需要多人帮助才能完成定位固定,不仅无法实现单人操作、需要的人工多、工作效率低,而且难以准确定位、不能保证对接的管道同心、使得对接的管道质量较差。At present, the methods for welding the two sections of square pipe together end-to-end for positioning are all manual positioning methods, that is, the two sections of square pipe are manually fixed together on the outside of the pipeline and then welded. Although the manual positioning method can also be used to realize the positioning and docking of two sections of square pipes, it requires the help of multiple people to complete the positioning and fixing during welding. The concentricity of the butt pipes cannot be guaranteed, making the quality of the butt pipes poor.
实用新型内容Utility model content
本实用新型要解决的问题是提供一种方管焊接用柔性定位装置。使用这种方管焊接定位装置对两段方管进行定位,不仅能准确定位、确保对接的管道同心、提高对接的管道质量,而且能大大提高工作效率。The problem to be solved by the utility model is to provide a flexible positioning device for square pipe welding. Using this square tube welding positioning device to position two sections of square tubes can not only position accurately, ensure the concentricity of the butt pipes, improve the quality of the butt pipes, but also greatly improve work efficiency.
为解决上述问题,本实用新型采取以下技术方案:In order to solve the above problems, the utility model adopts the following technical solutions:
本实用新型的特点是含有锁紧杆,该锁紧杆由第一~第四四个锥形段依次呈同向、活动状连接而成。第一锥形段的外端即小端接有圆柱段,该圆柱段为螺柱,其外端配有锁紧螺母。第四锥形段的外端即大端端部有周向凸台。锁紧杆的外面有同心套,同心套的两端分别与锁紧螺母和周向凸台相抵。与每个锥性段相对应的那段同心套上开有四个通孔,该四个通孔沿同心套的周向均布。同心套上的每个通孔内均有调节钢球,调节钢球的相对两侧面分别与锁紧杆上的相应锥形段和锁紧板的内表面相抵。同心套的外面有螺纹,其上旋有四个限位圈,该四个限位圈的内表面和外表面均分别为圆形和方形,它们分别旋拧在同心套的每圈通槽上侧。限位圈的四个边上均有轴向槽,轴向槽的两侧壁上对应地加工有销孔,每对销孔内均有销轴,每个销轴上均铰接有锁紧板。第一~第四锥形段的大端直径与同心套内圆直径相等且二者间呈滑动配合。The utility model is characterized in that it contains a locking rod, which is formed by sequentially connecting the first to fourth four tapered sections in the same direction and in a movable shape. The outer end of the first tapered section, ie the small end, is connected with a cylindrical section, the cylindrical section is a stud, and the outer end of the cylindrical section is equipped with a locking nut. The outer end of the fourth tapered section, that is, the big end, has a circumferential boss. There is a concentric sleeve on the outside of the locking rod, and the two ends of the concentric sleeve respectively abut against the locking nut and the circumferential boss. The section of the concentric sleeve corresponding to each tapered section is provided with four through holes, and the four through holes are evenly distributed along the circumferential direction of the concentric sleeve. There is an adjusting steel ball in each through hole on the concentric sleeve, and the opposite side surfaces of the adjusting steel ball respectively offset the corresponding tapered section on the locking rod and the inner surface of the locking plate. There are threads on the outside of the concentric sleeve, and four limit rings are screwed on it. The inner and outer surfaces of the four limit rings are respectively circular and square, and they are respectively screwed on the through grooves of each circle of the concentric sleeve. side. There are axial grooves on the four sides of the limit ring, and corresponding pin holes are processed on the two side walls of the axial grooves. There are pin shafts in each pair of pin holes, and a locking plate is hinged on each pin shaft. . The diameters of the large ends of the first to fourth tapered sections are equal to the diameters of the inner circles of the concentric sleeves, and there is a sliding fit between them.
第一和第三锥形段的大端中心均有球形孔,球形孔内有钢球,钢球与相应的球形孔间呈活动配合。钢球上固定有连接杆,连接杆伸出在球形孔之外。第二和第四球形段的小端上均有中心螺孔,第一和第三球形孔内的钢球连接杆上均有外螺纹,该两连接杆分别旋入第二和第四球形段小端上的中心螺孔内。There are spherical holes in the centers of the big ends of the first and third tapered sections, and steel balls are arranged in the spherical holes, and the steel balls and the corresponding spherical holes are in a movable fit. A connecting rod is fixed on the steel ball, and the connecting rod protrudes outside the spherical hole. There are central screw holes on the small ends of the second and fourth spherical sections, and the steel ball connecting rods in the first and third spherical holes have external threads, and the two connecting rods are respectively screwed into the small ends of the second and fourth spherical sections in the center screw hole on the
其中,第一和第三锥形段上均有轴向中心孔,轴向中心孔底部有周向台阶。周向台阶以上的那段轴向中心孔内有限位块,限位块外圆上和周向台阶之上的那段轴向中心孔内分别有外螺纹和内螺纹,二者间借助该内外螺纹旋合在一起。所说球形孔开在限位块的下表面中心,其口部直径小于球形孔的直径。Wherein, both the first and third tapered sections have an axial center hole, and the bottom of the axial center hole has a circumferential step. There is a limit block in the section of the axial center hole above the circumferential step, and there are external threads and internal threads in the section of the axial center hole on the outer circle of the limit block and the section above the circumferential step. The threads are screwed together. The spherical hole is opened at the center of the lower surface of the limiting block, and the diameter of its mouth is smaller than the diameter of the spherical hole.
采取上述方案,具有以下优点:Adopting the above scheme has the following advantages:
由于本实用新型的方管焊接用柔性定位装置其锁紧杆由四个锥形段呈同向、活动状连接而成。第一锥形段的外端即小端接有圆柱段,该圆柱段为螺柱,其外端配有锁紧螺母。锁紧杆的外面有同心套,同心套的两端分别与锁紧螺母和周向凸台相抵。同心套的外面螺纹,其上旋有四个限位圈,该四个限位圈的内表面和外表面均分别为圆形和方形,它们分别旋拧在同心套的每圈通槽上侧。限位圈的四个边上均有轴向槽,轴向槽的两侧壁上对应地加工有销孔,每对销孔内均有销轴,每个销轴上均铰接有锁紧板。第一~第四锥形段的大端直径与同心套内圆直径相等且二者间呈滑动配合。与每个锥性段相对应的那段同心套上开有四个通孔,该四个通孔沿同心套的周向均布。同心套上的每个通槽内均有调节钢球,调节钢球的相对两侧面分别与锁紧杆上的相应锥形段和锁紧板的内表面相抵。采用由四个同向锥形段组成的调节杆,利用不同直径的调节钢球,在被焊方管内部实现了定位和固定。从而可利用回转机构实现方管的连续回转焊接。焊接时不需他人帮助就能完成定位固定,不仅可实现单人操作、需要的人工少、工作效率高,而且能准确定位、确保证对接的管道同心、使得对接的管道质量大大提高。Because the locking rod of the flexible positioning device for welding square tubes of the present utility model is formed by four conical sections being connected in the same direction and movable. The outer end of the first tapered section, ie the small end, is connected with a cylindrical section, the cylindrical section is a stud, and the outer end of the cylindrical section is equipped with a locking nut. There is a concentric sleeve on the outside of the locking rod, and the two ends of the concentric sleeve respectively abut against the locking nut and the circumferential boss. The outer thread of the concentric sleeve is screwed with four limit rings. The inner and outer surfaces of the four limit rings are respectively circular and square, and they are respectively screwed on the upper side of each circle of the concentric sleeve. . There are axial grooves on the four sides of the limit ring, and corresponding pin holes are processed on the two side walls of the axial grooves. There are pin shafts in each pair of pin holes, and a locking plate is hinged on each pin shaft. . The diameters of the large ends of the first to fourth tapered sections are equal to the diameters of the inner circles of the concentric sleeves, and there is a sliding fit between them. The section of the concentric sleeve corresponding to each tapered section is provided with four through holes, and the four through holes are evenly distributed along the circumferential direction of the concentric sleeve. There are adjusting steel balls in each through groove on the concentric sleeve, and the opposite side surfaces of the adjusting steel balls respectively offset the corresponding tapered section on the locking rod and the inner surface of the locking plate. Using an adjusting rod composed of four conical sections in the same direction, and using adjusting steel balls of different diameters, positioning and fixing are realized inside the welded square pipe. Therefore, the continuous rotary welding of the square tube can be realized by using the rotary mechanism. The positioning and fixing can be completed without the help of others during welding, which not only enables single-person operation, requires less labor, and has high work efficiency, but also can accurately position and ensure the concentricity of the butt pipes, greatly improving the quality of the butt pipes.
又由于锁紧杆由四个锥形段呈同向、活动状连接而成。当被焊接的两段钢管为弯管或弯曲时,在球形孔和钢球的作用下,由四个锥形段组成的锁紧杆可随被接方管的弯曲而弯曲,从而实现了两段被焊方管的同心和准确定位。And because the locking rod is connected in the same direction and in a movable shape by four tapered sections. When the two sections of steel pipe to be welded are bent or bent, under the action of the spherical hole and the steel ball, the locking rod composed of four tapered sections can be bent with the bending of the connected square pipe, thus realizing two Segments are concentric and precisely positioned for welded square tubes.
附图说明Description of drawings
图1是本实用新型的方管焊接用柔性定位装置结构示意图;Fig. 1 is a structural schematic diagram of a flexible positioning device for square tube welding of the present invention;
图2是图1的A-A剖视示意图。FIG. 2 is a schematic cross-sectional view along line A-A of FIG. 1 .
具体实施方式Detailed ways
如图1和图2所示,本实用新型的方管焊接用柔性定位装置含有锁紧杆6,该锁紧杆由第一锥形段2、第二锥形段14、第三锥形段16和第四锥形段18依次呈同向、活动状连接而成。第一锥形段2和第三锥形段16的大端中心均加工有球形孔,每个球形孔内均安装有一个钢球15,每个钢球15与相应的球形孔间均呈活动配合。钢球15上固定有连接杆11,该连接杆伸出在球形孔之外。第二锥形段14和第四锥形段18的小端上均加工有中心螺孔,第一锥形段和第三锥形段上球形孔内的钢球连接杆11上均加工有外螺纹,两连接杆11分别旋入第二锥形段14和第四锥形段18小端上的中心螺孔内。第一锥形段2的外端即小端接有圆柱段,该圆柱段为螺柱,其外端配有锁紧螺母5。第四锥形段18的外端即大端端部加工有周向凸台19。锁紧杆6的外面套有同心套4,同心套4外面加工有螺纹,其靠近锁紧杆6第一锥形段2的一端旋有释放螺母7,其两端分别与锁紧螺母5和周向凸台19相抵。与每个锥形段相对应的那段同心套4上均开有四个通孔12,该四个通孔沿同心套4的周向均布。同心套4的外面加工有螺纹,其上旋有四个限位圈8,该四个限位圈的内表面和外表面均分别为圆形和方形,它们分别旋拧在同心套4的每圈通孔12上侧。限位圈8的四个边上均加工有轴向槽,每个轴向槽的两侧壁上对应地加工有销孔,每对销孔内均通过销轴9铰接有一个锁紧板10。第一锥形段2、第二锥形段14、第三锥形段16和第四锥形段18的大端直径均与同心套4内圆直径相等且二者间呈滑动配合。同心套4上的每个通孔12内均有一个调节钢球13,调节钢球13的相对两侧面分别与锁紧杆6上一个相应锥形段和一个锁紧板10的内表面相抵。As shown in Figures 1 and 2, the flexible positioning device for welding square pipes of the present invention includes a locking rod 6, which is composed of a first
为便于装配,在第一锥形2和第三锥形段16上均加工有轴向中心孔,轴向中心孔的底部加工有周向台阶17,周向台阶17以上的那段轴向中心孔内配有限位块1。所说限位块1为圆柱形,其外圆上和周向台阶17之上的那段轴向中心孔内分别加工有外螺纹和内螺纹,二者间借助该内外螺纹旋合在一起。所说球形孔开在限位块1的下表面中心,其口部直径小于球形孔的直径。For ease of assembly, an axial center hole is processed on the first
当需将两段被焊方管3呈端对端焊接在一起时,只要将两段被焊方管3套在限位圈8及锁紧板10的外面,并旋紧锁紧螺母5,即可使两段被焊方管3轴向对准,实现两段被焊方管3的的定位和固定。When two sections of welded
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007200341514U CN201012440Y (en) | 2007-01-27 | 2007-01-27 | Flexible positioning device for square tube welding |
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| CNU2007200341514U CN201012440Y (en) | 2007-01-27 | 2007-01-27 | Flexible positioning device for square tube welding |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773652A (en) * | 2012-08-10 | 2012-11-14 | 浙江大学舟山海洋研究中心 | Automatic centering fixing device for welding of long round pipe |
| CN103639635A (en) * | 2013-12-26 | 2014-03-19 | 辽宁工业大学 | Tool for automatically welding thick-wall hollow rod |
| CN103659144A (en) * | 2013-12-26 | 2014-03-26 | 辽宁工业大学 | Tool for carrying out automatic hybrid welding on thick-wall hollow rods |
| CN113996979A (en) * | 2021-12-15 | 2022-02-01 | 徐州环亚交通运输设备有限公司 | A side's pipe inner wall welding set for trailer production |
-
2007
- 2007-01-27 CN CNU2007200341514U patent/CN201012440Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773652A (en) * | 2012-08-10 | 2012-11-14 | 浙江大学舟山海洋研究中心 | Automatic centering fixing device for welding of long round pipe |
| CN103639635A (en) * | 2013-12-26 | 2014-03-19 | 辽宁工业大学 | Tool for automatically welding thick-wall hollow rod |
| CN103659144A (en) * | 2013-12-26 | 2014-03-26 | 辽宁工业大学 | Tool for carrying out automatic hybrid welding on thick-wall hollow rods |
| CN103639635B (en) * | 2013-12-26 | 2015-10-28 | 辽宁工业大学 | A kind of frock for automatic welding thick-wall hollow bar |
| CN113996979A (en) * | 2021-12-15 | 2022-02-01 | 徐州环亚交通运输设备有限公司 | A side's pipe inner wall welding set for trailer production |
| CN113996979B (en) * | 2021-12-15 | 2022-07-26 | 徐州环亚交通运输设备有限公司 | A square intraductal wall welding set for trailer production |
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