Electric controlled bivalve type mixer of fuel gas
Technical field
The utility model relates to gas fuel mixer.
Background technique
Along with petering out and pollution of atmosphere serious day by day of the whole world energy, developing oligosaprobic new energy has become the new problem that countries in the world face, and wherein coal-seam gas is as the associated gas in colliery, because of the abundant great attention that just has been subjected to national governments of its reserves.China is as Coal Production big country, and coal resources are very abundant, and the reserves of coal-seam gas are very considerable.
Because coal-seam gas contains methane, have combustibility, the safety in production in colliery is had harmfulness.So the most of collieries of China enter in the atmosphere as waste gas after all directly coal-seam gas being extracted out at present.This not only can cause pollution of atmosphere, and significant wastage resource.Therefore, rationally utilize the coal bed gas resource of China's coal-mine, become domestic relevant department and expert's common recognition.Wherein, exploiting economy, efficient, energy-saving and environmental protection type coal bed gas engine have become the focus of current research.This gaseous propellant engine can be used as the ideal power of Coal Production, exploitation and even communications and transportation.
But the effective combustible constituent-methane concentration in the coal-seam gas can change with the place of production, season, time variation, and this has brought very big difficulty for the design and the stable operation of coal bed gas engine.
Coal-seam gas is the coal seam associated gas, and main component is a methane.As the chief component of damp, coal-seam gas is taken as harmful gas always and directly enters atmosphere.In recent years, along with the scarcity of petroleum resources, more and more to the research of gas utilization.At present, mostly domestic and international utilization to coal-seam gas is coal-seam gas as domestic gas.Simultaneously, increasing colliery is used in its alternative as rock gas on the natural gas engine generator set in colliery.
But the mixer of existing natural gas engine generally is the design of high concentration rock gas both at home and abroad, and methane concentration not only can change with the place of production, season, time in the coal-seam gas, and along with the varied in thickness in coal seam also changes, its change in concentration may be between 30%-90%.The acute variation of this methane concentration not only can cause the variation of natural gas engine output power, and can make motor produce serious superheating phenomenon.Simultaneously, the large-scale variation of methane concentration also can influence the operation stability of motor, makes the utilization efficiency of natural gas engine have a greatly reduced quality, even makes normally safe handling of motor.Therefore, research and development can adapt to the gas fuel mixer of the coal bed gas engine special use of big methane concentration range automatically, are of great practical significance and use value.
The model utility content
The utility model patent purpose is, by the position of accurate control air valve and gas valve, can accurately control the air-combustion gas ratio of mixer outlet mixed gas automatically, can satisfy the electric controlled bivalve type mixer of fuel gas of engine high-efficiency, stable operation.
Concrete structural design scheme is as follows:
Electric controlled bivalve type mixer of fuel gas comprises mixer, and described mixing chamber housing is the threeway tubulose, and the both sides mouth of pipe is being communicated with air valve respectively, and another side pipe is the Venturi throat formula, and the Venturi throat bottom is provided with choke valve;
Described air valve comprises outer sleeve, outer sleeve one side is outlet, opposite side is import, import is being communicated with tracheae, and tracheae stretches in the outer sleeve, and on the tracheal wall, with the outlet corresponding part be provided with gas port, be arranged with inner sleeve on the tracheae, inner sleeve is axially connecting stepper motor by extending the outer axle of outer sleeve, and stepper motor is positioned at outside the outer sleeve, on the inner sleeve, the corresponding air outlet that is provided with gas port.
Be respectively equipped with position transducer on the air valve of described both sides, also be provided with methane transducer on the side air valve, described closure is provided with position transducer.
Described air throttle is the throttle type valve.
Described mixing chamber case material is an aluminum alloy.
The utility model is by the position of accurate control air valve and gas valve, can accurately control the air-combustion gas ratio of mixer outlet mixed gas automatically, again in conjunction with advanced electron controls technology, make coal bed gas engine can efficiently, stably use the very big coal-seam gas of change in concentration, efficient, the energy-saving and environmental protection type dynamic power machine novel for China's development provide reliable assurance.
The utility model electric controlled bivalve type mixer of fuel gas has two air valves, be air valve and gas valve, realize two-door regulatory function, can satisfy the requirement of on-the-spot source of the gas methane concentration wide variation, excursion can reach 30~100%, and at present the Applicable scope of external proportion expression gas fuel mixer is only between 70~100%, and index is better than abroad.
The match power of this mixer and natural gas engine is between 40kW~100kW, and matching performance is good.The mixer shell adopts the precision aluminium-alloy casting, and dimensional accuracy height, smooth surface are attractive in appearance.
Mixer core critical component-metal inside and outside sleeve formula air valve, antitypy is good, and the dimensional stability height can, reliable operation stable-40 ℃~80 ℃ temperature range inside dimensions.The mixer long service life can reach 8000 hours, reaches the index of external similar advanced product.
Description of drawings
Fig. 1 is the utility model structural representation,
Fig. 2 is the mixing chamber structural representation,
Fig. 3 is the air valve structure schematic representation,
Fig. 4 is the warp-wise sectional view of Fig. 3.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
Embodiment:
Electric controlled bivalve type mixer of fuel gas, its mixing chamber housing 2 is the threeway tubulose, the both sides mouth of pipe is being communicated with air valve respectively, one side air valve is that air valve 1 opposite side air valve is a gas valve 3, mixing chamber housing 2 another side pipes are the Venturi throat formula, and the Venturi throat bottom is an air throttle 9, sees Fig. 1 and Fig. 2.
Air valve comprises outer sleeve 12, outer sleeve 12 1 sides are outlet 13, opposite side is import 14, import 14 is being communicated with tracheae 15, and tracheae 15 stretches in the outer sleeve, and on the tracheal wall, with the outlet corresponding part be provided with gas port 16, be set with inner sleeve 17 on the tracheae 15, inner sleeve 17 is axially connecting stepper motor by extending outer sleeve 12 outer axles, and stepper motor is positioned at outside the outer sleeve 12, on the inner sleeve 17, with the gas port 16 corresponding air outlets 18 that are provided with.
Be separately installed with air valve position transducer 6 and gas valve position transducer 8 on air valve 1 and the gas valve 3, methane transducer 10 also be installed on the gas valve 3, throttle position sensor 11 is installed on the closure 9.
Air throttle is the throttle type valve.
During engine operation, for air fuel ratio being controlled near the chemically correct fuel, ECU (Electrical Control Unit) 7 can be according to the signal of methane transducer, by air stepper motor 4 and combustion gas control motor 5, aperture with control air valve assembly and gas valve assembly, thereby control air mass flow and gas flow make air fuel ratio reach desired numerical value.The working principle of gas valve is: after stepper motor received the ECU (Electrical Control Unit) signal, stepper motor rotated and drives inner sleeve 17 rotations, and outer sleeve 12 maintains static, and cause flow area between the two to change, thereby control enters the gas quantity of mixer.Mixing chamber adopts Venturi throat formula structure, air and fuel can full and uniformly be mixed, accurately the air of control ratio and combustion gas form inflammable mixture through motion valve assemblage and flow out from mixer outlet after mixing chamber fully mixes, and enter middle burning in the cylinder again.Air throttle links to each other with the speed regulator of gaseous propellant engine, enters the mixed gas total amount of cylinder when being used for controlling different operating mode, so that allow motor send desired power.