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CN201003436Y - engine gas mixer - Google Patents

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Publication number
CN201003436Y
CN201003436Y CNU2007200179712U CN200720017971U CN201003436Y CN 201003436 Y CN201003436 Y CN 201003436Y CN U2007200179712 U CNU2007200179712 U CN U2007200179712U CN 200720017971 U CN200720017971 U CN 200720017971U CN 201003436 Y CN201003436 Y CN 201003436Y
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gas
engine
air
connection
gas switch
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王志明
张强
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Shandong University
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Shandong University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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Abstract

本实用新型属机械制造领域,特别涉及到一种利用低热值可燃气体做燃料的发动机气体混合器。包括空气接管(14)、燃气接管(4)、进气通道(12),空气接管(14)和发动机的空气滤清器连接,燃气接管(4)和燃气集气装置连接,混合后的气体经进气通道(12)进入发动机气缸;其特征是它还包括:燃气通道(11)、燃气开关节气门(10)、燃气开关节气门调节杆(8)、燃气开关节气门轴(9)、控制凸轮(1)、挺柱(2)、推杆(3)、摇臂(6)、摇臂轴(7)。本实用新型由于采用控制凸轮(1)来控制燃气开关节气门按一定的规律开启和关闭,因而可以有效防止燃气和空气在发动机进气管内混合,发动机的运行过程中不会出现回火、爆炸现象,运行安全。由于每个气缸均配有同样的燃气开关节气门(10),调整控制凸轮(1)的相位就可以实现不同气缸的顺序供气或同时供气。

Figure 200720017971

The utility model belongs to the field of mechanical manufacturing, in particular to an engine gas mixer using combustible gas with low calorific value as fuel. Including air connection (14), gas connection (4), air intake channel (12), air connection (14) and engine air filter connection, gas connection (4) and gas collection device connection, mixed gas Enter the engine cylinder through the intake channel (12); it is characterized in that it also includes: gas channel (11), gas switch throttle (10), gas switch throttle adjustment lever (8), gas switch throttle shaft (9) , Control cam (1), tappet (2), push rod (3), rocker arm (6), rocker arm shaft (7). Because the utility model adopts the control cam (1) to control the opening and closing of the gas switch throttle according to certain rules, it can effectively prevent the mixing of gas and air in the intake pipe of the engine, and there will be no tempering or explosion during the operation of the engine. Phenomenon, safe operation. Since each cylinder is equipped with the same gas switch throttle (10), adjusting the phase of the control cam (1) can realize the sequential gas supply or simultaneous gas supply of different cylinders.

Figure 200720017971

Description

一种发动机气体混合器engine gas mixer

所属技术领域Technical field

本实用新型属机械制造领域,特别涉及到一种利用气体燃料的发动机气体混合器。The utility model belongs to the field of mechanical manufacturing, in particular to an engine gas mixer using gas fuel.

背景技术Background technique

发动机气体混合器的作用是将空气及可燃气体按一定比例混合,它是进气系统的一个关键部件,对形成均匀、稳定的混合气至关重要。目前,气体燃料发动机所采用的混合器为由壳体、上盖、空气接管、气体燃料接管、调压螺钉和膜片等组成。在发动机进气过程中,由于蒸发减压后的液化石油气或压缩天然气具有一定压力,燃料气体可以在压力作用下打开膜片进入进气管和空气混合。由于液化石油气和天然气的热值较高、所需燃气流量不大,这种膜片式混合器可以满足包括怠速运行在内的各种工况下的需要。但是,燃用低热值气体燃料的发动机在进气行程中需吸入较多燃气,因为可燃性气体的含量只有25-45%左右,热值只有天然气的1/2-1/6,且燃气中含有一定量的空气,遇到明火会发生爆炸,使用普通的气体燃料发动机混合器在发动机负载突然变化时会出现熄火现象。如发动机回火则会引起爆炸现象,造成转速不稳甚至停车。因而这种混合器无法满足工作需要。The role of the engine gas mixer is to mix air and combustible gas in a certain proportion. It is a key component of the intake system and is very important to form a uniform and stable mixture. At present, the mixer used in the gas fuel engine is composed of a housing, an upper cover, an air connection, a gas fuel connection, a pressure adjusting screw and a diaphragm. During the intake process of the engine, since the liquefied petroleum gas or compressed natural gas after evaporation and decompression has a certain pressure, the fuel gas can open the diaphragm under the pressure and enter the intake pipe to mix with the air. Due to the high calorific value of liquefied petroleum gas and natural gas and the required gas flow rate is not large, this diaphragm mixer can meet the needs of various working conditions including idling operation. However, the engine burning gaseous fuel with low calorific value needs to inhale more gas during the intake stroke, because the content of combustible gas is only about 25-45%, and the calorific value is only 1/2-1/6 of natural gas, and the gas contains Containing a certain amount of air, it will explode when it encounters an open flame. Using an ordinary gas fuel engine mixer will cause a flameout phenomenon when the engine load changes suddenly. If the engine backfires, it will cause an explosion, resulting in unstable speed and even parking. Thereby this mixer can't meet working needs.

发明内容Contents of the invention

本发明的目的在于克服上述现有技术的不足,提供一种可以用于低热值气体燃料的发动机气体混合器。这种新型混合器可以满足包括怠速运行、负荷突变在内的各种工况下的需要,而且可以防止发动机出现回火、爆炸现象。The object of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide an engine gas mixer that can be used for gaseous fuels with low calorific value. This new type of mixer can meet the needs of various working conditions including idling operation and load sudden change, and can prevent the engine from backfire and explosion.

本实用新型是通过以下方式实现的:The utility model is realized in the following ways:

一种发动机气体混合器,包括空气接管、燃气接管、进气通道;空气接管和发动机的空气滤清器连接,燃气接管和燃气集气装置连接,混合后的气体经进气通道进入发动机气缸;其特征是它还包括:燃气通道、燃气流量节气门、燃气开关节气门、燃气开关节气门调节杆、燃气开关节气门轴、控制凸轮、挺柱、推杆、摇臂、摇臂轴;燃气通道一端和燃气接管、燃气集气装置连接,另一端连接发动机混合气进气通道;燃气流量节气门及燃气开关节气门均安装在燃气通道内;燃气流量节气门由电子调速器控制;燃气开关节气门调节杆和燃气开关节气门通过燃气开关节气门轴铰连;摇臂安装在摇臂轴上,摇臂一端和推杆接触,另一端和燃气开关节气门调节杆接触;推杆通过挺柱和燃气开关节气门控制凸轮相连。An engine gas mixer, comprising an air connection pipe, a gas connection pipe, and an air intake channel; the air connection pipe is connected to the air filter of the engine, the gas connection pipe is connected to a gas collecting device, and the mixed gas enters the engine cylinder through the intake passage; It is characterized in that it also includes: gas channel, gas flow throttle, gas switch throttle, gas switch throttle adjustment rod, gas switch throttle shaft, control cam, tappet, push rod, rocker arm, rocker shaft; One end of the channel is connected to the gas connection pipe and the gas collecting device, and the other end is connected to the engine mixed gas intake channel; the gas flow throttle and the gas switch throttle are installed in the gas channel; the gas flow throttle is controlled by the electronic governor; The switch throttle adjustment lever and the gas switch throttle are hinged through the gas switch throttle shaft; the rocker arm is installed on the rocker shaft, one end of the rocker arm is in contact with the push rod, and the other end is in contact with the gas switch throttle adjustment rod; the push rod passes through The tappet is connected to the gas switch throttle control cam.

发动机工作时,燃气流量节气门在电子调速器控制下开启一合适的角度,为发动机提供起动、运转所需的燃气流量;而燃气通道开关节气门则由凸轮通过挺柱、推杆和摇臂控制,只有当相应工作气缸的进气门处于开启状态时对应的燃气通道节气门才打开,其余时间则处于关闭状态。这样就有效防止了发动机燃气进入进气管,从而避免回火、爆炸现象。对于多缸发动机而言,如各缸的凸轮相位一样,开启时刻也一样,则可实现同时供气;如各缸的凸轮相位不一样,开启时刻也不一样,则可实现顺序供气。When the engine is working, the gas flow throttle is opened at an appropriate angle under the control of the electronic governor to provide the engine with the gas flow required for starting and running; while the gas channel switch throttle is controlled by the cam through the tappet, push rod and rocker. Arm control, only when the intake valve of the corresponding working cylinder is in the open state, the corresponding gas channel throttle is opened, and the rest of the time is in the closed state. This effectively prevents the engine gas from entering the intake pipe, thereby avoiding backfire and explosion. For a multi-cylinder engine, if the cam phase of each cylinder is the same and the opening time is the same, then the air supply can be realized at the same time; if the cam phase of each cylinder is different, the opening time is not the same, then the sequential air supply can be realized.

本实用新型由于采用燃气流量节气门控制发动机起动、运转所需的燃气量,凸轮控制燃气开关节气门按一定规律开启和关闭,从而有效防止发动机回火、爆炸现象。实现燃气发动机在怠速、负荷突变等工况下稳定运行,保证发动机长时间稳定正常运行。Because the utility model adopts the gas flow throttle to control the amount of gas required for starting and running the engine, and the cam controls the gas switch throttle to open and close according to a certain rule, thereby effectively preventing the engine from backfire and explosion. Realize the stable operation of the gas engine under idling speed, load sudden change and other working conditions, and ensure the stable and normal operation of the engine for a long time.

附图说明Description of drawings

图1为本实用新型的结构示意图Fig. 1 is the structural representation of the utility model

图中1.控制凸轮,2.挺柱,3.推杆,4.燃气接管,5.燃气流量节气门,6.摇臂,7.摇臂轴,8.燃气开关节气门调节杆,9.燃气开关节气门轴,10.燃气开关节气门,11.燃气通道,12.混合气进气通道,13.空气节气门,14.空气接管。In the figure 1. Control cam, 2. Tappet, 3. Push rod, 4. Gas connection, 5. Gas flow throttle, 6. Rocker arm, 7. Rocker shaft, 8. Gas switch throttle adjustment rod, 9 . Gas switch throttle shaft, 10. Gas switch throttle, 11. Gas channel, 12. Mixed gas intake channel, 13. Air throttle, 14. Air connection.

具体实施方式Detailed ways

下面结合附图给出本实用新型的一个最佳实施例。Provide a best embodiment of the present utility model below in conjunction with accompanying drawing.

首先根据发动机的排量选择合适的燃气通道11的直径,然后将燃气通道11插入混合气进气通道12,在燃气通道11内安装燃气开关节气门轴9、燃气开关节气门10;将燃气开关节气门10与燃气开关节气门调节杆8通过燃气开关节气门轴9铰连;摇臂6安装在摇臂轴7上,摇臂6一端和推杆3接触,另一端和燃气开关节气门调节杆8接触;推杆3通过挺柱2和燃气开关节气门控制凸轮1相连。控制凸轮1转动时可以控制燃气开关节气门10的开闭;燃气接管4和燃气集气装置连接;混合气进气通道12出口和发动机进气道连接,混合气进气通道12入口和空气接管14相连,空气接管14与空气滤清器相通。First select the diameter of the appropriate gas channel 11 according to the displacement of the engine, then insert the gas channel 11 into the air mixture intake channel 12, install the gas switch throttle shaft 9 and the gas switch throttle 10 in the gas channel 11; insert the gas switch The throttle valve 10 is hinged with the gas switch throttle adjustment rod 8 through the gas switch throttle shaft 9; the rocker arm 6 is installed on the rocker shaft 7, one end of the rocker arm 6 is in contact with the push rod 3, and the other end is adjusted with the gas switch throttle valve. The rod 8 is in contact; the push rod 3 is connected with the throttle control cam 1 of the gas switch through the tappet 2 . When the control cam 1 rotates, the opening and closing of the gas switch throttle valve 10 can be controlled; the gas connecting pipe 4 is connected to the gas collecting device; the outlet of the mixed gas inlet passage 12 is connected to the engine inlet passage, and the inlet of the mixed gas inlet passage 12 is connected to the air connecting pipe 14 links to each other, and the air connection pipe 14 communicates with the air filter.

在图1中,燃气流量节气门5受电子调速器控制开度大小,根据发动机工况向发动机提供所需的燃气流量。根据发动机的实际工作规律设计凸轮1的外廓型线及按照发动机的排量和气体燃料的浓度设计燃气通道11、混合气进气通道12的直径;当发动机的进气门打开后,燃气开关节气门10在控制凸轮1及推杆3、挺柱2、摇臂6的驱动下迅速开启,在发动机的进气门关闭以前已有适量的燃气进入发动机内。在发动机的进气门关闭以前燃气开关节气门10在控制凸轮1的驱动下迅速关闭,防止燃气在气缸外和空气混合而引起回火、爆炸现象。空气节气门13受电子调速器控制开度大小向发动机提供所需的空气流量。按一定比例混合的混合气则通过混合气进气通道12进入发动机燃烧室。对于多缸发动机而言,如各缸的凸轮相位一样,开启时刻也一样,则可实现同时供气;如各缸的凸轮相位不一样,开启时刻也不一样,则可实现顺序供气。In Fig. 1, the gas flow throttle valve 5 is controlled by the electronic governor to provide the required gas flow to the engine according to the engine working conditions. Design the profile line of cam 1 according to the actual working rule of engine and design gas channel 11, the diameter of gas mixture intake channel 12 according to the concentration design of engine displacement and gas fuel; After the intake valve of engine is opened, gas switch Throttle valve 10 is opened rapidly under the drive of control cam 1 and push rod 3, tappet 2, rocking arm 6, and before the intake valve of engine is closed, an amount of gas has entered in the engine. Before the intake valve of the engine is closed, the gas switch throttle valve 10 is quickly closed under the drive of the control cam 1 to prevent the gas from mixing with the air outside the cylinder to cause tempering and explosion. The air throttle valve 13 is controlled by the electronic governor to provide the required air flow to the engine. The mixed gas mixed in a certain proportion enters the combustion chamber of the engine through the mixed gas intake channel 12 . For a multi-cylinder engine, if the cam phase of each cylinder is the same and the opening time is the same, then the air supply can be realized at the same time; if the cam phase of each cylinder is different, the opening time is not the same, then the sequential air supply can be realized.

Claims (1)

1. engine gas mixer, comprise that air is taken over (14), (4), gas-entered passageway (12) are taken in combustion gas, the air-strainer that air is taken over (14) and motor is connected, combustion gas is taken over (4) and is connected with the combustion gas gas-collecting device, and mixed gas enters cylinder through gas-entered passageway (12); It is characterized in that it also comprises: blast tube (11), burnt gas switch closure (10), burnt gas switch throttle adjustment bar (8), burnt gas switch throttle plate pin (9), control cam (1), tappet (2), push rod (3), rocking arm (6), pitman arm shaft (7); Blast tube (11) one ends are connected with combustion gas adapter, combustion gas gas-collecting device, and the other end connects gas-entered passageway (12); Burnt gas switch closure (10) and gas flow closure (5) are installed in the blast tube (11); Burnt gas switch throttle adjustment bar (8) and burnt gas switch closure (10) are hinged by burnt gas switch throttle plate pin (9); Rocking arm (6) is installed on the pitman arm shaft (7), and rocking arm (6) one ends contact with push rod (3), and the other end contacts with burnt gas switch throttle adjustment bar (8); Push rod (3) links to each other with burnt gas switch closure control cam (1) by tappet (2).
CNU2007200179712U 2007-01-26 2007-01-26 engine gas mixer Expired - Fee Related CN201003436Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104696113A (en) * 2015-02-13 2015-06-10 安徽华菱汽车有限公司 Gas engine and gas inlet device thereof
CN105781649A (en) * 2016-04-05 2016-07-20 陈焕祥 Valve control device of tractor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104696113A (en) * 2015-02-13 2015-06-10 安徽华菱汽车有限公司 Gas engine and gas inlet device thereof
CN105781649A (en) * 2016-04-05 2016-07-20 陈焕祥 Valve control device of tractor

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Granted publication date: 20080109

Termination date: 20100228