CN201002506Y - Power couplings for hybrid vehicles - Google Patents
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Abstract
本实用新型公开了一种混合动力汽车用的动力耦合装置,装置采用传统的差速器,其左半轴齿轮(1)与右半轴齿轮(2)分别连接发电机(7)与电动机(8),主减速器的主动齿轮(6)固定在发动机(9)的输出轴上,主减速器的从动齿轮(3)与主减速器的主动齿轮(6)啮合连接,且通过十字轴(5)带动行星齿轮(4),电动机(8)连接驱动桥(11),驱动车轮(12)行驶。在发动机(9)与汽车底盘上分别安装有控制动力源的开关、转速和转矩的发动机控制器(17)与发电机控制器(14)、电动机控制器(13),这些控制器均由整车控制器(16)统一协调与控制。本实用新型简化了试制,消除了变速器、离合器等机构,可实现无级自动变速。
The utility model discloses a power coupling device for a hybrid electric vehicle. The device adopts a traditional differential gear, and its left half-shaft gear (1) and right half-shaft gear (2) are respectively connected to a generator (7) and a motor ( 8), the driving gear (6) of the final drive is fixed on the output shaft of the engine (9), the driven gear (3) of the final drive is meshed with the driving gear (6) of the final drive, and the cross shaft (5) Drive the planetary gear (4), and the motor (8) is connected to the drive axle (11) to drive the wheels (12) to travel. Engine controller (17) and generator controller (14), motor controller (13) of the switch of control power source, rotating speed and torque are respectively installed on engine (9) and automobile chassis, and these controllers are all controlled by The vehicle controller (16) coordinates and controls in a unified manner. The utility model simplifies trial production, eliminates mechanisms such as transmissions and clutches, and can realize stepless automatic transmission.
Description
技术领域technical field
本实用新型涉及混合动力汽车驱动系统中实现对动力源之间的动力分配与控制的一种装置,更具体地说是涉及一种混合动力汽车用的动力耦合装置。The utility model relates to a device for realizing power distribution and control between power sources in a drive system of a hybrid electric vehicle, in particular to a power coupling device for a hybrid electric vehicle.
背景技术Background technique
节能与环保是21世纪汽车发展的两大主题,电动汽车是传统燃油内燃机汽车的理想替代品,但受蓄电池能量的限制以及燃料电池高成本的约束,混合动力汽车可视为一种综合解决上述问题的可行方案。混合动力汽车是由两种或两种以上动力源提供动力,当前比较普遍的方案是采用发动机与电动机、发电机进行组合。如何实现混合动力汽车发动机与电动机、发电机之间的动力分配,是发展混合动力汽车必须解决的关键问题之一。Energy saving and environmental protection are the two major themes of automobile development in the 21st century. Electric vehicles are ideal substitutes for traditional fuel internal combustion engine vehicles. However, due to the limitation of battery energy and the high cost of fuel cells, hybrid vehicles can be regarded as a comprehensive solution to the above feasible solution to the problem. A hybrid vehicle is powered by two or more power sources. The current common solution is to combine an engine with an electric motor and a generator. How to realize the power distribution between the engine, motor and generator of hybrid electric vehicles is one of the key problems that must be solved in the development of hybrid electric vehicles.
混合动力汽车有多种动力源,如储能元件和发动机,因此,其驱动方式也比较多样。根据动力源的结合方式不同可以分为串联混合动力汽车(SHV)、并联混合动力汽车(PHV)和串并联混合动力汽车(SPHV)。Hybrid electric vehicles have a variety of power sources, such as energy storage components and engines, so their driving methods are also relatively diverse. According to the combination of power sources, it can be divided into series hybrid vehicle (SHV), parallel hybrid vehicle (PHV) and series parallel hybrid vehicle (SPHV).
并联混合动力汽车(PHV)的发动机和驱动轮有机械连接,但是在发动机和驱动轮之间加入发电机与电动机。发电机与电动机既可发电又可电动。在PHV中,发动机输出驱动汽车的大部分动力,当所要求的转矩变化很快时,发电机与电动机作为发动机的辅助动力源,例如,加速和减速。由于发动机的机械能可直接输出到汽车驱动桥,中间没有能量的转换,系统效率较高,燃油消耗也较少。串联混合动力汽车(SHV)则拥有第二动力源(可以是发动机驱动的发电机、把太阳能转化为电能的太阳能电池、把氧化物组成系统的化学能直接转化成电能的燃料电池)。其驱动电动机与纯电动汽车(PEV)一样,由于SHV的发动机与驱动轮之间没有直接的机械连接,比较易于对该动力源进行最佳控制,结果使发动机可稳定于高效区或低排放区附近工作。因此,SHV的排放要优于传统车辆与PHV,并且相对于PEV来说,其从外部充电的频率也进一步减少。In a parallel hybrid vehicle (PHV), the engine and the drive wheels are mechanically connected, but a generator and an electric motor are added between the engine and the drive wheels. Generators and motors can both generate electricity and drive electricity. In a PHV, the engine outputs most of the power to drive the car, and the generator and electric motor act as auxiliary power sources for the engine when the required torque changes rapidly, such as acceleration and deceleration. Since the mechanical energy of the engine can be directly output to the drive axle of the car, there is no energy conversion in the middle, the system efficiency is high, and the fuel consumption is also low. A series hybrid vehicle (SHV) has a secondary power source (which can be an engine-driven generator, a solar cell that converts solar energy into electricity, or a fuel cell that converts the chemical energy of the oxide system directly into electricity). Its drive motor is the same as that of a pure electric vehicle (PEV). Since there is no direct mechanical connection between the engine and the drive wheels of the SHV, it is relatively easy to optimally control the power source. As a result, the engine can be stabilized in a high-efficiency zone or a low-emission zone work nearby. Therefore, the emission of SHV is better than that of conventional vehicles and PHV, and the frequency of external charging is further reduced compared with PEV.
串并联式混合动力汽车(SPHV)可进一步分为:根据控制需求切换到并联式或串联式的开关式SPHV和连续型SPHV,这两种方式均接合了串联与并联式方案的优点,因此,具有最佳的综合性能。Series-parallel hybrid electric vehicles (SPHV) can be further divided into: switch-type SPHV and continuous-type SPHV, which can be switched to parallel or series according to control requirements, both of which combine the advantages of series and parallel solutions. Therefore, Has the best overall performance.
用于串并联式的动力耦合装置目前较多采用的是复杂行星齿轮机构,或者有的还需要加装变速器、离合器等装置,使整个传动系结构不紧凑。这些机构一般都需要较大的改装或重新设计,对生产的工艺性要求较高,试制加工周期较长;另外对行星齿轮机构的控制也相对比较复杂,不易于工程实现。At present, most of the power coupling devices for series and parallel use are complex planetary gear mechanisms, or some need to install transmissions, clutches and other devices, so that the structure of the entire transmission system is not compact. These mechanisms generally require a large modification or redesign, which requires high production technology and a long trial-manufacturing cycle; in addition, the control of the planetary gear mechanism is relatively complicated and difficult to realize in engineering.
发明内容Contents of the invention
本实用新型所要解决的技术问题是克服现有技术中存在的问题,提供一种利用传统的汽车用差速器作为混合动力汽车的动力耦合装置。The technical problem to be solved by the utility model is to overcome the existing problems in the prior art, and provide a power coupling device using a traditional differential for a vehicle as a hybrid vehicle.
为解决上述技术问题,本实用新型采用如下技术方案予以实现。所述的动力耦合装置是采用传统的差速器,该差速器的左半轴齿轮与右半轴齿轮分别通过左、右半轴连接发电机与电动机,主减速器的主动齿轮固定连接在发动机的输出轴上,主减速器的主动齿轮与主减速器的从动齿轮在两者旋转轴线共面且互相垂直的状态中相啮合,主减速器的从动齿轮与左半轴齿轮是同一旋转轴线,主减速器的从动齿轮通过十字轴带动与左半轴齿轮和右半轴齿轮相啮合的行星齿轮绕左半轴齿轮和右半轴齿轮的轴线旋转,电动机的输出轴通过传动轴连接驱动桥,驱动车轮行驶。发动机、发电机与电动机分别安装在汽车的底盘上。In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to realize. The power coupling device adopts a traditional differential, the left side gear and the right side gear of the differential are respectively connected to the generator and the motor through the left and right side shafts, and the driving gear of the final drive is fixedly connected to the On the output shaft of the engine, the driving gear of the main reducer and the driven gear of the main reducer are meshed in a state where the rotation axes of the two are coplanar and perpendicular to each other. The driven gear of the main reducer is the same as the left side shaft gear. The axis of rotation, the driven gear of the main reducer drives the planetary gear meshed with the left side gear and the right side gear through the cross shaft to rotate around the axis of the left side gear and the right side gear, and the output shaft of the motor passes through the drive shaft Connect the drive axle to drive the wheels. The engine, generator and electric motor are installed on the chassis of the car respectively.
在技术方案中所述的电动机左侧的输入轴上由右至左依次安装有电控离合器与电控制动器;在发动机上安装有控制发动机的开关、负荷转矩与转速的发动机控制器,在汽车的底盘上安装有控制发电机与电动机的开关、转速与负荷转矩的发电机控制器和电动机控制器;发动机与发动机控制器用信号线连接,发电机、发电机控制器、安装在汽车底盘上的蓄电池、电动机控制器和电动机依次用电缆线连接;在车上安装有统一协调与控制发动机控制器、发电机控制器和电动机控制器的整车控制器,整车控制器分别和发动机控制器、发电机控制器和电动机控制器用信号线连接。在汽车的底盘上安装有控制发动机开启的起动机。在整车控制器上装有自编的统一协调与控制发动机控制器、发电机控制器和电动机控制器的计算机程序装置,在整车控制器的控制下,作为混合动力汽车动力耦合装置的传统差速器使得发动机、发电机与电动机实现了如下的工作流程:On the input shaft on the left side of the electric motor described in the technical solution, an electronically controlled clutch and an electronically controlled brake are installed sequentially from right to left; The chassis of the car is equipped with a generator controller and a motor controller that control the switch of the generator and the motor, the speed and the load torque; the engine and the engine controller are connected by signal lines, and the generator and the generator controller are installed on the chassis of the car The storage battery, motor controller and motor on the vehicle are connected with cables in turn; a vehicle controller that coordinates and controls the engine controller, generator controller and motor controller is installed on the vehicle, and the vehicle controller is connected with the engine control system respectively. The generator, generator controller and motor controller are connected with signal lines. On the chassis of the car, a starter that controls the engine to start is installed. The vehicle controller is equipped with a self-compiled computer program device for unified coordination and control of the engine controller, generator controller and motor controller. The gearbox enables the engine, generator and electric motor to realize the following work flow:
1.整车控制器查取上一时间步循环车速;1. The vehicle controller checks the cycle speed of the last time step;
2.整车控制器查取当前时间步循环车速;2. The vehicle controller checks the cycle speed of the current time step;
3.整车控制器接收当前驱动系统各总成状态信号;3. The vehicle controller receives the status signals of each assembly of the current drive system;
4.整车控制器根据当前循环车速和当前加速度计算路载转矩(或功率)需求和转速需求;4. The vehicle controller calculates the road load torque (or power) demand and rotational speed demand according to the current cycle speed and current acceleration;
5.根据路载转速需求计算电动机的转速;5. Calculate the motor speed according to the road load speed demand;
6.根据路载功率需求与蓄电池电量状态等总成状态信号,计算发动机最佳工作点转速、转矩,整车控制器向发动机控制器输出状态指令;6. According to the assembly state signals such as road load power demand and battery power state, calculate the engine optimal operating point speed and torque, and the vehicle controller outputs state instructions to the engine controller;
7.根据差速器转速、转矩关系式:7. According to the relationship between differential speed and torque:
2ωe=ωg+ωm 2ω e =ω g +ω m
式中:ωe,ωg,ωm---分别为发动机转速、发电机转速和电动机转速;In the formula: ω e , ω g , ω m --- respectively engine speed, generator speed and motor speed;
Te,Tg,Tm,TL--分别为发动机输出转矩、发电机发电转矩、电动机电动转矩以及负载转矩;T e , T g , T m , T L -- respectively, the output torque of the engine, the generating torque of the generator, the electric torque of the motor and the load torque;
由于发动机(9)最佳工作点转速、转矩由第6步计算确定,可计算发电机的转速与转矩,整车控制器向发电机控制器输出状态指令;Since the engine (9) optimal operating point speed and torque are calculated and determined in
8.根据路载转矩要求及上述公式I计算电动机转矩,并接合步骤5确定的电动机转速,整车控制器向电动机控制器输出状态指令;8. Calculate the motor torque according to the road load torque requirement and the above formula I, and connect the motor speed determined in
9.判断循环是否结束,若循环未结束,则重复上述步骤。9. Determine whether the cycle is over, if not, repeat the above steps.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.利用传统差速器作为混合动力汽车用的动力耦合装置,实现混合动力汽车连续型串并联驱动形式。本实用新型根据传统汽车用对称式差速器的转速差速,转矩平均分配的原理,使其输入轴连接发动机,两输出轴分别连接电动机与发电机,使发动机动力输出的一半的转矩输出给发电机发电,另一半转矩驱动车轮,实现混合动力汽车的连续型串并联驱动形式。因此,该差速器可用作混合动力汽车的动力耦合装置,从而大大简化了混合动力汽车动力耦合装置的全新设计与试制,节省时间,节约开销。1. Use the traditional differential as the power coupling device for hybrid electric vehicles to realize the continuous series-parallel drive form of hybrid electric vehicles. The utility model is based on the principle of rotational speed difference and torque average distribution of the traditional symmetrical differential used in automobiles, so that the input shaft is connected to the engine, and the two output shafts are respectively connected to the motor and the generator, so that half of the torque output by the engine power can be achieved. The output is sent to the generator to generate electricity, and the other half of the torque drives the wheels to realize the continuous series-parallel drive form of the hybrid electric vehicle. Therefore, the differential can be used as a power coupling device of a hybrid electric vehicle, thereby greatly simplifying the new design and trial production of the power coupling device of a hybrid electric vehicle, saving time and cost.
2.利用该混合动力汽车用的动力耦合装置可实现电动无级变速器(ECVT)功能,并可削除变速器,使整个系统得到简化。该装置利用差速器转速、转矩传递与分配关系,通过调节发电机的转速、转矩可使发动机工作在最佳效率点,彻底解决了传统发动机由于与车轮的机械连接造成的工作点效率低下的问题,从而实现ECVT功能。并且可利用高转矩特性的电动机实现传统变速器的增加转矩功能,这样可消除变速器等机构。2. The electric continuously variable transmission (ECVT) function can be realized by using the power coupling device for hybrid electric vehicles, and the transmission can be eliminated to simplify the whole system. The device makes use of the relationship between differential speed, torque transmission and distribution, and adjusts the speed and torque of the generator to make the engine work at the best efficiency point, which completely solves the working point efficiency of the traditional engine due to the mechanical connection with the wheels. Low problem, so as to realize the ECVT function. And the motor with high torque characteristics can be used to realize the torque increasing function of the traditional transmission, so that the transmission and other mechanisms can be eliminated.
3.利用该混合动力汽车用的动力耦合装置通过合理控制发电机输出功率,可实现行车过程中实时调节电池SOC(电量状态)的功能。3. By using the power coupling device for the hybrid electric vehicle and reasonably controlling the output power of the generator, the function of adjusting the battery SOC (state of charge) in real time during driving can be realized.
4.参阅图6,图6所示的是混合动力汽车用的动力耦合装置的另一种技术方案的衍生装置,即在图1所示混合动力汽车用的动力耦合装置中电动机左侧的输入轴上由右至左依次安装有电控离合器与电控制动器。当发动机停止工作,分离离合器,通过电动机即可驱动整车,可实现纯电动行驶的功能,纯电动行驶可更大程度节省燃油消耗,可进一步提高整车的效率。这种混合动力汽车用的动力耦合装置还可实现串联式驱动,即当电池SOC较低,电控离合器分离,电控制动器接合,发动机仅对发电机进行充电,使电池SOC能快速维持到合理范围,这样能减小电池深度放电,提高电池的使用寿命。4. Referring to Fig. 6, what Fig. 6 shows is the derivation device of another kind of technical scheme of the power coupling device that the hybrid electric vehicle is used, promptly in the power coupling device that the hybrid electric vehicle is used as shown in Fig. 1, the input on the left side of the electric motor An electronically controlled clutch and an electronically controlled brake are sequentially installed on the shaft from right to left. When the engine stops working, the clutch is disengaged, and the whole vehicle can be driven by the electric motor, which can realize the function of pure electric driving. Pure electric driving can save fuel consumption to a greater extent and further improve the efficiency of the whole vehicle. This kind of power coupling device for hybrid electric vehicles can also realize series drive, that is, when the battery SOC is low, the electronically controlled clutch is disengaged, the electronically controlled brake is engaged, and the engine only charges the generator, so that the battery SOC can be quickly maintained to a reasonable level. range, which can reduce the deep discharge of the battery and improve the service life of the battery.
附图说明Description of drawings
图1是采用传统差速器作为混合动力汽车用的动力耦合装置的结构示意图;Fig. 1 is a structural schematic diagram of a power coupling device using a conventional differential as a hybrid vehicle;
图2是采用传统差速器作为混合动力汽车用的动力耦合装置的工作流程图;Fig. 2 is the working flow chart that adopts traditional differential gear as the power coupling device that hybrid electric vehicle is used;
图3是给出了采用传统差速器作为混合动力汽车用的动力耦合装置各轴转速在一个典型行驶模式中的周期变化规律曲线;Fig. 3 is a curve showing the periodical change law of each shaft speed in a typical driving mode of a power coupling device using a traditional differential as a hybrid vehicle;
图4是给出了采用传统差速器作为混合动力汽车用的动力耦合装置各轴所联接的动力源(发电机、电动机、发动机)输出的转矩变化规律曲线;Fig. 4 has provided the torque variation law curve of the power source (generator, electric motor, engine) output that adopts traditional differential as the power coupling device that each axle of hybrid electric vehicle is connected;
图5是给出了采用传统差速器作为混合动力汽车用的动力耦合装置各轴转速在一个典型行驶模式中关系对比曲线;Figure 5 is a comparison curve of the relationship between the rotational speeds of each shaft in a typical driving mode of a power coupling device using a traditional differential as a hybrid vehicle;
图6是给出了采用传统差速器作为混合动力汽车用的动力耦合装置的可实现纯电动行驶功能的另一种技术方案的衍生装置的结构示意图;Fig. 6 is a schematic structural diagram of a derivative device that uses a traditional differential as a power coupling device for a hybrid electric vehicle that can realize another technical solution for pure electric driving;
图7是给出了图6所示的采用传统差速器作为混合动力汽车用的动力耦合装置的衍生装置用于混合动力驱动的工作流程图Fig. 7 is a work flow chart showing the derivative device of the conventional differential shown in Fig. 6 as the power coupling device for hybrid electric vehicles for hybrid drive
图8是给出了采用传统差速器作为混合动力汽车用的动力耦合装置的衍生装置各轴转速在另一个典型行驶模式中的周期变化规律曲线;Fig. 8 is a curve showing the periodical change law of each shaft speed in another typical driving mode of the derivative device adopting the traditional differential as the power coupling device for the hybrid vehicle;
图9是给出了采用传统差速器作为混合动力汽车用的动力耦合装置的衍生装置各轴所联接的动力源(发电机、电动机、发动机)输出的转矩变化规律曲线;Fig. 9 is to have provided the torque change rule curve that the power source (generator, electric motor, engine) output that adopts traditional differential as the derivative device of the power coupling device that hybrid electric vehicle is connected to each shaft;
图中:1.左半轴齿轮,2.右半轴齿轮,3.主减速器的从动齿轮,4.行星齿轮,5.十字轴,6.主减速器的主动齿轮,7.发电机,8.电动机,9.发动机,10.蓄电池,11.驱动桥,12.车轮,13.电动机控制器,14.发电机控制器,15.起动机,16.整车控制器(ECU),17.发动机控制器,18.电动机转速(曲线),19.发动机转速(曲线),20.发电机转速(曲线),21.电动机工作转矩(曲线),22.发动机工作转矩(曲线),23.发电机工作转矩(曲线),24.发电机转速与电动机转速之和(曲线),25.发动机转速的两倍(曲线),26.电控制动器,27.电控离合器。In the figure: 1. Left half shaft gear, 2. Right half shaft gear, 3. Driven gear of final reducer, 4. Planetary gear, 5. Cross shaft, 6. Driving gear of final reducer, 7. Generator , 8. Electric motor, 9. Engine, 10. Battery, 11. Drive axle, 12. Wheel, 13. Motor controller, 14. Generator controller, 15. Starter, 16. Vehicle controller (ECU), 17. Engine controller, 18. Motor speed (curve), 19. Engine speed (curve), 20. Generator speed (curve), 21. Motor operating torque (curve), 22. Engine operating torque (curve) , 23. Generator operating torque (curve), 24. The sum of generator speed and motor speed (curve), 25. Twice the engine speed (curve), 26. Electronically controlled brake, 27. Electronically controlled clutch.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参阅图1,所述的混合动力汽车用的动力耦合装置是采用传统的差速器,在混合动力汽车驱动系统中实现对动力源(发电机7、电动机8、发动机9)之间的动力分配与工作。该差速器的左半轴齿轮1与右半轴齿轮2分别通过左、右半轴连接发电机7与电动机8,主减速器的主动齿轮6固定连接在发动机9的输出轴上,主减速器的主动齿轮6与主减速器的从动齿轮3在两者旋转轴线共面且互相垂直的状态中相啮合,主减速器的从动齿轮3与左半轴齿轮1是同一旋转轴线,左半轴齿轮1的旋转轴线与右半轴齿轮2的旋转轴线共线,主减速器的从动齿轮3通过十字轴5带动与左半轴齿轮1和右半轴齿轮2相啮合的行星齿轮4绕左半轴齿轮1和右半轴齿轮2的旋转轴线旋转,电动机8的输出轴通过传动轴连接驱动桥11,从而驱动车轮12行驶。发动机9、发电机7与电动机8分别安装在汽车的底盘上。Referring to Fig. 1, the described power coupling device of hybrid electric vehicle is to adopt traditional differential gear, realizes the power distribution between power sources (
在发动机9上安装有控制发动机9的开关、负荷转矩与转速的发动机控制器17,在汽车的底盘上安装有控制发电机7与电动机8的开关、转速与负荷转矩的发电机控制器14和电动机控制器13;发动机9与发动机控制器17用信号线连接,发电机7、发电机控制器14、安装在汽车底盘上的蓄电池10、电动机控制器13和电动机8依次用电缆线连接;另外在车上还安装有统一协调与控制发动机控制器17、发电机控制器14和电动机控制器13的整车控制器(ECU)16,整车控制器16接受钥匙开关信号,加速踏板、制动踏板及挡位、车速,SOC等整车信号综合控制发动机控制器17,发电机控制器14及电动机控制器13,进而决定三大动力源之间的工作状态,使满足整车路载功率要求的同时,保持电池SOC平衡并维持系统在高效区工作。整车控制器16分别和发动机控制器17、发电机控制器14和电动机控制器13用信号线连接。在汽车的底盘上安装有控制发动机开启的起动机15。参阅图2,在整车控制器16上装有自编的统一协调与控制发动机控制器17、发电机控制器14和电动机控制器13的计算机程序装置,在整车控制器16的控制下,作为混合动力汽车动力耦合装置的传统差速器使得发动机、发电机与电动机实现了如下的工作流程:The
1.整车控制器16查取上一时间步循环车速;1. The
2.整车控制器16查取当前时间步循环车速;2. The
3.整车控制器16接收当前驱动系统各总成状态信号;3. The
4.整车控制器16根据当前循环车速和当前加速度计算路载转矩(或功率)需求和转速需求;4. The
5.根据路载转速需求计算电动机的转速;5. Calculate the motor speed according to the road load speed demand;
6.根据路载功率需求与蓄电池10电量状态等总成状态信号,计算发动机9最佳工作点转速、转矩,整车控制器16向发动机控制器17输出状态指令;6. According to the assembly state signals such as the road load power demand and the power state of the
7.根据差速器转速、转矩关系式:7. According to the relationship between differential speed and torque:
2ωe=ωg+ωm 2ω e =ω g +ω m
式中:ωe,ωg,ωm---分别为发动机转速、发电机转速和电动机转速;In the formula: ω e , ω g , ω m --- respectively engine speed, generator speed and motor speed;
Te,Tg,Tm,TL--分别为发动机输出转矩、发电机发电转矩、电动机电动转矩以及负载转矩;T e , T g , T m , T L -- respectively, the output torque of the engine, the generating torque of the generator, the electric torque of the motor and the load torque;
由于发动机(9)最佳工作点转速、转矩由第6步计算确定,可计算发电机7的转速与转矩,整车控制器16向发电机控制器14输出状态指令;Since the engine (9) optimal operating point speed and torque are calculated and determined by the 6th step, the speed and torque of the
8.根据路载转矩要求及上述公式I计算电动机转矩,并接合步骤5确定的电动机转速,整车控制器16向电动机控制器13输出状态指令;8. Calculate the motor torque according to the road load torque requirement and the above formula 1, and connect the motor speed determined in
9.判断循环是否结束,若循环未结束,则重复上述步骤。9. Determine whether the cycle is over, if not, repeat the above steps.
参阅图6,它是图1所示的混合动力汽车用的动力耦合装置的一种衍生装置,即在图1所示的混合动力汽车用的动力耦合装置的基础上,在电动机8左侧的输入轴上由右至左依次加装电控离合器27与电控制动器26,当电控制动器26分离,离合器27接合时,该混合动力汽车用的动力耦合装置和上述差速器装置完全相同。但通过对制动器26的接合,离合器27分离控制时,而且,当发动机关闭时,利用蓄电池10内的电能,仅用电动机8驱动整车,实现纯电动行驶;由于纯电动行驶会使蓄电池10的SOC下降较低,当蓄电池10的SOC较低时,发动机9可参与工作,对发电机7进行充电,蓄电池10的SOC即可维持在合理范围内,保持蓄电池10的SOC平衡并维持系统在高效区工作。参阅图7,在整车控制器16的控制下,该衍生装置的动力耦合装置使得发动机9、发电机7与电动机8实现了如下的工作流程:Referring to Fig. 6, it is a derivative device of the power coupling device for hybrid electric vehicles shown in Fig. 1, that is, on the basis of the power coupling device for hybrid electric vehicles shown in Fig. On the input shaft, an electronically controlled clutch 27 and an electronically controlled
1.整车控制器16查取上一时间步循环车速;1. The
2.整车控制器16查取当前时间步循环车速;2. The
3.整车控制器16接收当前驱动系统各总成状态信号;3. The
4.整车控制器16根据当前循环车速和当前加速度计算路载转矩(或功率)需求和转速需求;4. The
5.整车控制器16根据车速、路载功率需求及总成状态信号判断是否纯电动行驶;5. The
6.若纯电动,则分离离合器27,并关闭发动机9、发电机7,向电动机控制器13输出状态指令;6. If it is purely electric, then disengage the clutch 27, and turn off the
7.若不是纯电动,计算发动机9最佳工作点转速、转矩,整车控制器16向发动机电控器17输出状态指令;7. If it is not purely electric, calculate the optimal operating point speed and torque of the
8.根据整车转速,计算电动机9转速,并利用差速器转速、转矩关系式I计算发电机7的转速与转矩,整车控制器16向发电机控制器输14出状态指令;8. Calculate the rotational speed of the
9.根据整车转速,计算电动机8转速与转矩,整车控制器16向电动机控制器13输出状态指令;9. Calculate the speed and torque of the
10.判断循环是否结束,若循环未结束,则重复上述步骤。10. Determine whether the cycle is over, if not, repeat the above steps.
本实用新型的工作原理是:The working principle of the utility model is:
参阅图1,发动机9作为混合动力汽车的主要动力源,当汽车行驶时,发动机9带动主减速器的主动齿轮6转动,主减速器的主动齿轮6带动主减速器的从动齿轮3转动,主减速器的从动齿轮3通过十字轴5、行星齿轮4、左半轴齿轮1、右半轴齿轮2和左右半轴带动发电机7与电动机8转动。汽车行驶时要求的动力主要由发动机9输出,发动机9输出的动力通过差速器分两部分输入到差速器的两个输出端,其中一部分动力通过与差速器左端相连接的发电机7发电,向蓄电池10进行充电;另一部分动力则通过电动机8转子和传动轴输出到驱动桥11,进而驱动车轮行驶。当发动机9的这部分动力不能满足驱动需求(如急加速情况),则通过整车控制器(ECU)16控制电动机8电动,以补充不足的动力来满足驱动需求,此时,发电机7存贮在蓄电池10内的电能通过电动机8的电动状态输出,即实现发动机9与电动机8的联合驱动。当制动减速时,电动机8也可充当发电功能,把整车的动能转换为电能存贮到蓄电池10里。而当要求的功率比较小(如小负荷匀速行驶)时,发动机9同样被整车控制器(ECU)16调节在小功率曲线上寻找其最佳效率点工作。该动力耦合装置所连接的三个动力源(发动机9、发电机7与电动机8)在汽车行驶过程中均参与工作,并且发动机9的动力输出均通过整车控制器(ECU)16控制,使其保持工作在不同级别大小的功率曲线上的最佳效率点。Referring to Fig. 1, the
参阅图6,该衍生装置是为了满足整车以小负荷匀速行驶(所要求的驱动功率很小),并且蓄电池10所存贮的电能量比较充足时而设计的,整车控制器16控制电控离合器2 7分离,电控制动器26接合,同时控制发动机9与发电机7关闭,由蓄电池10所存贮的电能来驱动电动机8转动,进而达到汽车纯电动行驶,整车控制器16可控制电动机8输出整车所需求的动力需求。而在其它情况下,整车控制器16控制电控制动器26分离,电控离合器27接合,其工作原理与上述讨论完全相同。图6所示的技术方案能够实现纯电动行驶的功能,具有更佳的整车性能。Referring to Fig. 6, the derivative device is designed to meet the needs of the vehicle running at a constant speed with a small load (required driving power is very small), and when the electric energy stored in the
试验分析:Test analysis:
参阅图3、图4和图5,图3和图4中所示的是采用传统差速器作为混合动力汽车动力耦合装置进行的一整个试验过程中各动力源的转速、转矩变化规律的试验数据曲线。在该试验过程中,包括前半部分的低速段加速、均速、减速过程,以及后半部分的高速段加速、均速与减速过程。不管在那个部分,电动机转速18跟随车速的变化规律,并且发动机均参与工作,发动机转速19与发动机工作转矩22均被整车控制器16调节到最佳效率点工作。从转速变化规律曲线(参阅图3)来看,发动机转速19在低速段的加速、匀速和减速过程,以及高速段的大部分加速过程,匀速过程和减速过程,均被控制在最佳的稳定转速点工作,即与车速变化隔离,而通过对发电机转速20进行控制,使电动机转速18跟随车速变化。而在高速段的加速过程后半部分,由于要求的负载功率增大,整车控制器16调节发动机的最佳效率点向更大功率处提高,即发动机转速19相应增加以适应路载功率的要求。由于发动机转速19被控制在最佳效率点工作,其转速与车速隔离,即自动实现了类似传统无级变速功能,使发动机稳定工作于最佳效率点,油耗与排放可显著降低。另外,从各动力源转矩变化规律曲线来看(参阅图4),在加速过程(无论是低速段,还是高速段),发动机工作转矩22逐渐增加(其转速被调节到稳定点)以适应路载功率要求,此时,由于发动机工作转矩22输出的一部分动力给发电机7充电,如发电机工作转矩23曲线所示,当发动机工作转矩22满足不了要求的路载功率要求时,此时,由电动机输出电动机工作转矩21来补充。在制动减速过程,电动机8还可以充当发电功能,对整车动能进行制动能量回收。Referring to Fig. 3, Fig. 4 and Fig. 5, what is shown in Fig. 3 and Fig. 4 is the rotational speed of each power source, the change rule of torque during a whole test process that adopts traditional differential as the power coupling device of hybrid electric vehicle to carry out Test data curve. During the test process, it includes the acceleration, average speed, and deceleration process of the low-speed section in the first half, and the acceleration, average speed, and deceleration process of the high-speed section in the second half. No matter in which part, the
参阅图5,图5所示的是采用传统差速器作为混合动力汽车动力耦合装置进行的上述整个试验过程中各轴转速关系对比曲线。在整个过程,传统差速器耦合装置的三端转速满足以下关系,发动机转速的两倍25正好是发电机转速与电动机转速之和24。正是传统差速器的这一关系,使得电动机转速18跟随车速变化,而发动机9被控制在最佳转速点工作,均通过发电机7的转速来调节。Referring to Fig. 5, Fig. 5 shows the comparison curves of the relationship between the rotation speeds of each shaft during the above-mentioned whole test process using the traditional differential as the power coupling device of the hybrid electric vehicle. During the whole process, the three-terminal rotational speed of the traditional differential coupling device satisfies the following relationship, twice 25 of the engine rotational speed is just the
衍生装置试验分析:Derivative device test analysis:
参阅图8和图9,图8和图9所示的是采用该衍生装置作为混合动力汽车动力耦合装置进行的另一试验过程中各动力源的转速、转矩变化规律试验数据曲线。在该试验过程中,同样包括前半部分的低速段加速、均速、减速过程,以及后半部分的高速段加速、均速与减速过程。在低速段的加速过程,当加速到一定车速之前,整车控制器16首先判断为纯电动行驶,控制电控离合器27分离,电控制动器26接合,同时关闭发动机9与发电机7(此时SOC较高);当加速到一定车速以后,整车控制器16要求发动机9参与工作,此时,电控制动器26分离,电控离合器27接合,发动机转速19与发电机转速20随之增加;而在后半部分的高速段内,发动机9始终工作。这种控制方式由于多增加了纯电动行驶功能,更能使整车油耗与排放显著降低。Referring to Fig. 8 and Fig. 9, Fig. 8 and Fig. 9 show the test data curves of the rotational speed and torque variation law of each power source during another test using the derivative device as the hybrid electric vehicle power coupling device. In this test process, it also includes the acceleration, average speed, and deceleration process of the low speed section in the first half, and the acceleration, average speed, and deceleration process of the high speed section in the second half. In the acceleration process of the low-speed section, before accelerating to a certain vehicle speed, the
另外从图9的曲线还可看出,当发动机9工作,发动机工作转矩22输出与发电机工作转矩2 3满足如下关系:一半的发动机工作转矩22输出给发电机7发电,另一半转矩输出给电动机8端,驱动整车行驶。这也是利用传统差速器动力传递特性来进行自动分配的,若发动机9一半转矩能满足驱动系统的转矩要求,电动机8不参与工作,发电机7发电,在蓄电池10里储存电能;若不能满足驱动对转矩的要求,电动机8参与驱动,释放发电机7存贮在蓄电池10内的电能,联合驱动整车加速。当发生制动时,电动机8还具有发电功能,回收制动能量。这种驱动特性实现了典型混合动力汽车的串并模式。通过合理的控制策略,发电机7把发动机9一半的动力输出转换为电能存贮起来,加之制动过程通过电动机8回收的再生制动能量,两部分的能量可提供为下个加速过程电动机8参与电动的能量,即可实现蓄电池10的SOC的平衡。In addition, it can also be seen from the curve in Fig. 9 that when the
通过上述分析表明,用差速器作为混合动力汽车的动力耦合装置可实现混合动力汽车的纯电动,发动机9工作并充电,发动机9与电动机8联合驱动、制动能量回收等典型混合动力汽车驱动模式。且通过调节发电机7转速,使电动机8随着车速的同时,可维持发动机9工作于最佳转速、转矩点,从而大大改善整车的经济性能。The above analysis shows that using the differential as the power coupling device of the hybrid electric vehicle can realize the pure electric power of the hybrid electric vehicle, the
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100421979C (en) * | 2007-02-02 | 2008-10-01 | 吉林大学 | Power couplings for hybrid vehicles |
| CN103434383A (en) * | 2013-09-11 | 2013-12-11 | 上海中科深江电动车辆有限公司 | Gearbox of hybrid electric vehicle and corresponding control method thereof |
| CN105480078A (en) * | 2015-12-31 | 2016-04-13 | 东风汽车公司 | Flat arrangement structure of hybrid power cross-country vehicle assembly |
| CN115402088A (en) * | 2022-09-28 | 2022-11-29 | 哈尔滨宏泰智宇科技有限公司 | An ECVT hybrid power device with coaxial arrangement of differential gear train |
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2007
- 2007-02-02 CN CNU2007200932603U patent/CN201002506Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100421979C (en) * | 2007-02-02 | 2008-10-01 | 吉林大学 | Power couplings for hybrid vehicles |
| CN103434383A (en) * | 2013-09-11 | 2013-12-11 | 上海中科深江电动车辆有限公司 | Gearbox of hybrid electric vehicle and corresponding control method thereof |
| CN103434383B (en) * | 2013-09-11 | 2016-03-16 | 上海中科深江电动车辆有限公司 | The change speed gear box of hybrid vehicle and corresponding control method |
| CN105480078A (en) * | 2015-12-31 | 2016-04-13 | 东风汽车公司 | Flat arrangement structure of hybrid power cross-country vehicle assembly |
| CN105480078B (en) * | 2015-12-31 | 2018-07-03 | 东风汽车公司 | A kind of hybrid power offroad vehicle assembly panelized arrangement |
| CN115402088A (en) * | 2022-09-28 | 2022-11-29 | 哈尔滨宏泰智宇科技有限公司 | An ECVT hybrid power device with coaxial arrangement of differential gear train |
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