CN201000439Y - Full-automatic lamp checking machine - Google Patents
Full-automatic lamp checking machine Download PDFInfo
- Publication number
- CN201000439Y CN201000439Y CNU2007200623262U CN200720062326U CN201000439Y CN 201000439 Y CN201000439 Y CN 201000439Y CN U2007200623262 U CNU2007200623262 U CN U2007200623262U CN 200720062326 U CN200720062326 U CN 200720062326U CN 201000439 Y CN201000439 Y CN 201000439Y
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- China
- Prior art keywords
- bottle
- seat axle
- rolling disc
- photoelectric detection
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000003384 imaging method Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 24
- 238000007689 inspection Methods 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 18
- 230000002950 deficient Effects 0.000 abstract description 4
- 230000033001 locomotion Effects 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 description 12
- 210000003813 thumb Anatomy 0.000 description 9
- 239000012535 impurity Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 230000004438 eyesight Effects 0.000 description 3
- 235000014347 soups Nutrition 0.000 description 3
- 239000003905 agrochemical Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003889 eye drop Substances 0.000 description 2
- 229940012356 eye drops Drugs 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000003760 hair shine Effects 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000000700 radioactive tracer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010061218 Inflammation Diseases 0.000 description 1
- 208000007536 Thrombosis Diseases 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003238 esophagus Anatomy 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- -1 white point Substances 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Images
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a full automatic lamp-inspecting machine. A rotating disk is a continuous type rotating disk, a plurality of groups of seat axles and corresponding pressing axles vertically arranged in axial direction are arranged on the continuous type rotating disk, and the seat axle is provided with an axial direction through hole, a bottle rotating device and a brake corresponding to the seat axle are arranged on the machine frame, a defective product bottle picking device is arranged on a bottle out letting device. A photoelectric detecting part comprises a laser light source coaxially arranged on the machine frame and positioned at the bottom part of the seat axle, a back side light source arranged on the seat axle and vertical to the axial direction, an industrial camera and a reflection imaging flat mirror with high precision, the defective product bottle picking device is arranged on the bottle out letting device, an industrial control computer provided with a photoelectric detection software is electrically connected with the photoelectric detecting part and a bottle inletting device, the continuous type rotating disk, the bottle out letting device and the defective product bottle picking device motion control system. The utility model is a full automatic lamp-inspecting machine with high detecting precision, quick detecting speed and low omission factor.
Description
Technical field
This machine is applicable to that liquid detects in the clear vial of industries such as pharmacy, food, chemical industry, agricultural chemicals, mainly be at peace fall, oral liquid and eye drops medicine detect.
Background technology
Full-automatic lamp inspection machine is mainly used to detect visible foreign matters in the preparations such as injection, oral liquid and eye drops.Because foreign matter can produce very large harm to human body in the injection intravasation, can cause the serious diseases of harm such as vein blood vessel inflammation, thrombus; If foreign matter enters esophagus and stomach can cause scratch; If foreign matter enters eyes, eyes also there is certain damage.So in the drug standards of China, visible foreign matters is strictly controlled.On July 1st, 2005 country begins to carry out new edition, and " Chinese pharmacopoeia is checked visible foreign matters (heavy lightness) and have been done new annotation and new regulation.
Present domestic pharmaceutical factory " visible foreign matters " is checked and is generally adopted artificial lamp inspection.In order to increase the reliability of detection, lamp that new edition pharmacopeia regulation pharmaceutical factory is selected for use inspection worker is essential through long-term training, lamp inspection worker remote and closely eyesight test, eyesight is more than 4.9 or 4.9, lamp inspection detection light source requires at 1000～3000LX.Lamp inspection worker eyesight can be suffered huge damage under such working environment.In addition, the worker is owing to factors such as eye fatigue, job morales in the lamp inspection, and lamp inspection loss is very high.In view of above these demands, domestic many pharmaceutical machine producers and some colleges and universities carry out the development of lamp inspection machine, at first develop semi-automatic lamp inspection machine, then develop full-automatic lamp inspection machine.
Semi-automatic lamp inspection machine is to add some simple and mechanical equipment by a magnifier, plant equipment makes the soup upset rock, lamp inspection worker is by having inclusion-free in the magnifier observation soup, because the effect of magnifier reduces lamp inspection loss, but detection efficiency is very low.Because lamp inspection worker participates in detecting, testing result still is subjected to artificial factor, and lamp inspection loss is also higher, and the pharmaceutical factory of Given this using semi-automatic lamp inspection machine is considerably less.
The most step-by-step movements that adopt of the full-automatic lamp of domestic development inspection machine detect, owing to revolve a bottle mechanical system, optoelectronic device is chosen and aspect reason such as software, the full-automatic lamp inspection machine of domestic present development does not truly put goods on the market.Mainly show in the soup of rotation back to have certain bubble, bubble often is considered to impurity, and impurity also often to be mistaken as be bubble, in addition, the bottle wall to its detect disturb also very big.
The utility model content
Technical problem to be solved in the utility model provides a kind of accuracy of detection height, the full-automatic lamp inspection machine that detection speed is fast, loss is low.
In order to solve the problems of the technologies described above, the full-automatic lamp inspection machine that the utility model provides, comprise frame, bottle feeding device, be located at the rolling disc on the frame, the pressure bottle rotation mode corresponding with rolling disc, photoelectric detection part and go out bottle, described rolling disc is the continous way rolling disc, on described continous way rolling disc, be provided with axial vertically disposed seat axle of many groups and corresponding last item, the seat axle is provided with axially extending bore, on described frame, be provided with and the first corresponding bottle opener of described seat axle, first brake and second bottle opener, second brake is picked bottle going out to be provided with substandard products on the bottle; On described frame, be provided with two groups of photoelectric detection parts corresponding successively with described seat axle, described photoelectric detection part comprises and is located at the high precision plane mirror that is in described seat axle bottom and its coaxial LASER Light Source on the frame, is in described seat axle top and its axial vertical back light source, industrial camera and catoptric imaging, go out to be provided with substandard products on the bottle and to pick bottle described, a kind of industrial computer that Photoelectric Detection software is housed and described photoelectric detection part and bottle feeding device, continous way rolling disc, go out bottle and substandard products and pick the bottle driving control system and be electrically connected.
The utility model advanced design, compactness, the industrial camera resolution height of employing adopts dual shooting to detect to tracer liquid, and accuracy of detection is very high, is far from naked eyes and detects and can reach.Concrete advantage is as follows:
1, thumb wheel turnover bottle, continous way (being not step-by-step movement) is adopted in the main frame transmission, and inspected object transmits smooth and easy, reduces noise, reduces tracer liquid the rocking of check-out console, and prevents that object to be detected from breaking.
2, by rotation and the corresponding seat axle of braking object to be detected, can make object to be detected rotation and braking, the impact of object to be detected rotation and braking is very little like this, makes it to be very easy to detect.
3, the corresponding seat axle of object to be detected adopts through hole, utilizes LASER Light Source, and when inspected object moved to detection zone and carries out continuous monitoring, light source can be with the inspected object motion, and inspected object all can be shone by LASER Light Source when detected.Machine has reduced moving component, and machine reliability is further enhanced.
4, pass through more swap-in bottle thumb wheel, bottle outlet thumb wheel and auger, last item top cover, regulate last item clip front and back position, this machine can be changed the specification of object to be detected rapidly, uses very convenient.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model structure schematic top plan view.
Embodiment
Referring to Fig. 1 and Fig. 2, on frame, be provided with continous way rolling disc 23 and corresponding with the continous way rolling disc advance bottle thumb wheel 14, bottle outlet thumb wheel 16 and bottle outlet auger 17, on continous way rolling disc 23, be provided with many group axial seat axles 9 and corresponding last item 4, seat axle 9 is provided with axially extending bore 24, on frame, be provided with first bottle opener 12 corresponding with seat axle 9, first brake, 11 and second bottle opener 21, second brake 20, on frame, be provided with successively two groups with seat axle 9 corresponding first a bottom laser 10 and second bottom laser 22, be in seat axle 9 tops and its axial vertical first back light source 6 and second back light source 19, first industrial camera 2, second industrial camera 3 and first level crossing 7 and second level crossing 8, pick bottle, a kind of industrial computer and described photoelectric detection part and bottle feeding device that Photoelectric Detection software is housed going out to be provided with substandard products on the bottle, continous way rolling disc 23, go out bottle and substandard products and pick the electrical connection of bottle driving control system.
Referring to Fig. 1 and Fig. 2, after object to be detected 5 is sent to conveying belt 13, object to be detected 5 is transported to into bottle thumb wheel 14 by conveying belt 13, by after advancing a bottle thumb wheel and being transported on the check-out console 15 respective seat axles 9, corresponding last item 4 is pushed down object to be detected by pressure spring 1 and last item gravity through the top cam, make last item 4, object to be detected 5 and seat axle 9 in line, rotary seat axle 9, the rotation together of object to be detected 5 and last item 4.
When object to be detected 5 and corresponding last item and the running of seat axle with rotating to continous way rolling disc 23, when arriving first bottle opener 12, revolve bottle motor high speed rotating object to be detected 5 corresponding seat axles 9, make object to be detected 5 high speed rotating, before entering Photoelectric Detection, by first brake, 11 braking objects to be detected, 5 corresponding seat axles 9, make object to be detected 5 stop the rotation, and the liquid in the bottle is still in rotation.This moment, object to be detected entered the Photoelectric Detection district, the first bottom laser 10 shines on the object to be detected 5 through seat shaft through-hole 24 always, and the first back light source, 6 speed-sensitive switches once, liquid have any impurity in the object to be detected 5 if first industrial camera 2 is taken pictures at a high speed to object to be detected 5 by first level crossing, 7 catoptric imagings, compare through a few width of cloth images, thereby judge whether this inspected object has impurity.Whether the spectral discrimination liquid level that collects when the first back light source 6 is opened by first industrial camera 2 meets the demands.
Object to be detected 5 continues to rotate with continous way rolling disc 23, when arriving second bottle opener 21, revolve bottle motor high speed rotating object to be detected 5 corresponding seat axles 9, make object to be detected 5 high speed rotating, before entering Photoelectric Detection, by second brake, 20 braking objects to be detected, 5 corresponding seat axles 9, make object to be detected 9 stop the rotation, and the liquid in the bottle is still in rotation.This moment, object to be detected entered second Photoelectric Detection district, the second bottom laser 22 shines on the object to be detected 5 through seat shaft through-hole 24, liquid have any impurity in the object to be detected 5 if second industrial camera 3 is taken pictures at a high speed to object to be detected 5 by second level crossing, 8 catoptric imagings, compare through a few width of cloth images, thereby judge whether this inspected object has impurity.The changeable second back light source 19 in this zone mainly as standby power source.Object to be detected is through first and second Photoelectric Detection district, and the whichever detection zone judges that it has impurity or loading amount not enough, and this object to be detected will be regarded as unacceptable product.
When object to be detected 5 will forward bottle outlet thumb wheel 16 to, the corresponding last item 4 of object to be detected unclamped object to be detected 5 through the top cam, and object to be detected 5 enters bottle outlet thumb wheel 16 and bottle outlet auger 17, through picking the bottle part certified products and unacceptable product was distinguished.
Motor transmission part is made up of adjustable varying-speed motor and corresponding transmission synchronous pulley and gear, and this part is used for realizing the each several part transmission.As Photoelectric Detection software work platform, industrial computer comprises corresponding integrated circuit board with industrial camera and Industry Control integrated circuit board to this machine with industrial computer.
The utility model mainly is applicable to the lamp inspection of the clear vial of industries such as pharmacy, food, chemical industry, agricultural chemicals, mainly is to detect at liquid drug.Sensing range comprises: liquid loading amount, foreign matter in bottles (as chips of glass, white point, fiber etc. in the bottle) and body flaw, the burnt head of bottleneck and wire drawing; Automatically reject unacceptable product, the accuracy of detection height has overcome the defective that manual detection speed is slow, loss is high.The stable performance of this machine is operated simple and easyly, is convenient to safeguard, and be that the GMP standard is checked and accepted requisite checkout equipment.
Claims (1)
- A kind of full-automatic lamp inspection machine, comprise frame, bottle feeding device, be located at the rolling disc on the frame, the pressure bottle rotation mode corresponding with rolling disc, photoelectric detection part and go out bottle, it is characterized in that: described rolling disc is continous way rolling disc (23), on described continous way rolling disc (23), be provided with many axial vertically disposed seat axles of group (9) and corresponding last item (4), the seat axle is provided with axially extending bore (24), on described frame, be provided with and described seat axle (9) corresponding first bottle opener (12), first brake (11) and second bottle opener (21), second brake (20) is picked bottle going out to be provided with substandard products on the bottle; On described frame, be provided with successively two groups with described seat axle (9) corresponding photoelectric detection part, described photoelectric detection part comprises being located at and is in described seat axle (9) the bottom LASER Light Source coaxial with it on the frame, be in described seat axle (9) top and its axial vertical back light source, the high precision plane mirror of industry camera and catoptric imaging, go out to be provided with substandard products on the bottle and to pick bottle, a kind of industrial computer and described photoelectric detection part and bottle feeding device that Photoelectric Detection software is housed described, continous way rolling disc (23), go out bottle and substandard products and pick the electrical connection of bottle driving control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200623262U CN201000439Y (en) | 2007-01-29 | 2007-01-29 | Full-automatic lamp checking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200623262U CN201000439Y (en) | 2007-01-29 | 2007-01-29 | Full-automatic lamp checking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201000439Y true CN201000439Y (en) | 2008-01-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200623262U Expired - Lifetime CN201000439Y (en) | 2007-01-29 | 2007-01-29 | Full-automatic lamp checking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201000439Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101644663B (en) * | 2009-07-02 | 2011-07-27 | 楚天科技股份有限公司 | Foreign matter inspection device for automatic light inspection machine |
| CN103293161A (en) * | 2013-05-29 | 2013-09-11 | 浙江工业大学 | Laser rapid detection method for wormhole flaws of bamboo chopstick blanks and special device thereof |
| CN103353458A (en) * | 2013-07-02 | 2013-10-16 | 陈历生 | Group-type filling bottle liquid impurity detection device and method |
| CN103752526A (en) * | 2013-12-27 | 2014-04-30 | 楚天科技股份有限公司 | Lamp inspection machine bottle removing validation method and lamp inspection machine |
| CN103868933A (en) * | 2014-03-17 | 2014-06-18 | 上海千山远东制药机械有限公司 | Device and method for detecting foreign matters in antibiotics bottles on line |
| CN103934215A (en) * | 2014-03-21 | 2014-07-23 | 楚天科技股份有限公司 | Lamp inspection machine bottle picking verification method and lamp inspection machine |
| CN104698006A (en) * | 2015-02-11 | 2015-06-10 | 湖南正中制药机械有限公司 | Machine for automatically checking foreign bodies in soft bag preparation drugs |
| CN108787489A (en) * | 2018-07-06 | 2018-11-13 | 东阿阿胶股份有限公司 | A kind of recognition detection system of full automatic lamp detecting machine |
-
2007
- 2007-01-29 CN CNU2007200623262U patent/CN201000439Y/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101644663B (en) * | 2009-07-02 | 2011-07-27 | 楚天科技股份有限公司 | Foreign matter inspection device for automatic light inspection machine |
| CN103293161A (en) * | 2013-05-29 | 2013-09-11 | 浙江工业大学 | Laser rapid detection method for wormhole flaws of bamboo chopstick blanks and special device thereof |
| CN103353458A (en) * | 2013-07-02 | 2013-10-16 | 陈历生 | Group-type filling bottle liquid impurity detection device and method |
| CN103353458B (en) * | 2013-07-02 | 2015-08-05 | 陈历生 | Burst-oriented filling bottle device for measuring impurities in liquid and method |
| CN103752526A (en) * | 2013-12-27 | 2014-04-30 | 楚天科技股份有限公司 | Lamp inspection machine bottle removing validation method and lamp inspection machine |
| CN103752526B (en) * | 2013-12-27 | 2016-03-23 | 楚天科技股份有限公司 | Lamp inspection machine picks bottle verification method and lamp inspection machine |
| CN103868933A (en) * | 2014-03-17 | 2014-06-18 | 上海千山远东制药机械有限公司 | Device and method for detecting foreign matters in antibiotics bottles on line |
| CN103868933B (en) * | 2014-03-17 | 2017-01-11 | 上海千山远东制药机械有限公司 | Device and method for detecting foreign matters in antibiotics bottles on line |
| CN103934215A (en) * | 2014-03-21 | 2014-07-23 | 楚天科技股份有限公司 | Lamp inspection machine bottle picking verification method and lamp inspection machine |
| CN104698006A (en) * | 2015-02-11 | 2015-06-10 | 湖南正中制药机械有限公司 | Machine for automatically checking foreign bodies in soft bag preparation drugs |
| CN104698006B (en) * | 2015-02-11 | 2017-05-10 | 湖南正中制药机械有限公司 | Machine for automatically checking foreign bodies in soft bag preparation drugs |
| CN108787489A (en) * | 2018-07-06 | 2018-11-13 | 东阿阿胶股份有限公司 | A kind of recognition detection system of full automatic lamp detecting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: CO-PATENTEE TO: LI TAIYU ^ |
|
| CU01 | Correction of utility model patent |
Correction item: Co-patentee Correct: Li Taiyu Number: 01 Page: The title page Volume: 24 |
|
| CU03 | Correction of utility model patent gazette |
Correction item: Co-patentee Correct: Li Taiyu Number: 01 Volume: 24 |
|
| ERR | Gazette correction |
Free format text: CORRECT: CO-PATENTEE; FROM: NONE ^ TO: LI TAIYU ^ |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151020 Address after: The East is red Yulu Changsha Zhen Lin High-tech Development Zone in Hunan province 410000 Changsha No. 286 Patentee after: Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd. Address before: 410006, Changsha, Gansu Province, Hunan Xian Jia Lake Patentee before: Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd. Patentee before: Li Taiyu |
|
| CX01 | Expiry of patent term |
Granted publication date: 20080102 |