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CN201000078Y - Gas-solid fluid equal distribution device - Google Patents

Gas-solid fluid equal distribution device Download PDF

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Publication number
CN201000078Y
CN201000078Y CNU2006201544140U CN200620154414U CN201000078Y CN 201000078 Y CN201000078 Y CN 201000078Y CN U2006201544140 U CNU2006201544140 U CN U2006201544140U CN 200620154414 U CN200620154414 U CN 200620154414U CN 201000078 Y CN201000078 Y CN 201000078Y
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Prior art keywords
gas
utility
cover plate
coal
model
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Expired - Fee Related
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CNU2006201544140U
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Chinese (zh)
Inventor
王水文
温元泉
周广义
张怡伟
颜伟
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Shaogang Songshan Co Ltd Guangdong
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Shaogang Songshan Co Ltd Guangdong
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Priority to CNU2006201544140U priority Critical patent/CN201000078Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a gas-solid-fluid equipartition device. The utility model comprises a tube body, connecting branch pipes are arranged on the tube body, a core body is installed in the tube body, the core body is positioned and installed in the tube body through a positioning block, an upper cover plate and a lower cover plate are respectively arranged at the upper and lower parts of the tube body, and the upper cover plate and the lower cover plate are respectively fastened on the tube body through bolts. The installation of the utility model on the main coal injection pipe enables gas, solid and fluid to be evenly distributed into two branch pipes when the powdered coal and the compressed air conveyed from the main pipe pass the triangular equipartition device core body of the utility model, to realize the purpose that the gas, solid and fluid can be evenly distributed, and the utility model performs the function of even equipartition of the coal injection quantity in the high furnace coal injection, enables the coal quantity injected into each blast hole to be even to the maximum degree, and guarantees the thermal balance in the furnace; at the same time, the gas, solid and fluid evenly enter the coal injection distributor, avoiding the blocking of the coal injection distributor; the utility model can be exchanged rapidly through a disassembling quick change coupler, and the replacement of the valve body is convenient.

Description

气固流体均分装置Gas-solid fluid equal distribution device

【技术领域】【Technical field】

本实用新型涉及一种对固态煤粉和气态压缩空气进行均分的高炉喷煤设备的气固流体均分装置。The utility model relates to a gas-solid-fluid equalizing device for blast furnace coal injection equipment for equally dividing solid coal powder and gaseous compressed air.

【背景技术】【Background technique】

随着高炉冶炼工艺技术的发展,提高煤比,降低焦比,对炼铁工序降低能耗起着关键作用,通过精料、提高风温和富氧率、优化喷吹工艺、抓好高炉操作等手段,可提高煤比,降低焦比和工序能耗。为优化喷吹工艺,采用一条喷煤总管一直引到靠近高炉处分支成2根支管(可串联使用)或若干根支管向布置在高炉风口平台的喷煤分配器输送气固流体(煤粉+压缩空气),再由喷煤分配器分配成若干根支管向各个风口喷吹气固流体(煤粉+压缩空气),这样可降低阻损和罐压,适应远距离的需要。With the development of blast furnace smelting technology, increasing the coal ratio and reducing the coke ratio play a key role in reducing energy consumption in the ironmaking process. Means, can increase the coal ratio, reduce the coke ratio and process energy consumption. In order to optimize the injection process, a coal injection main pipe is used to branch into two branch pipes (can be used in series) or several branch pipes to deliver gas-solid fluid (coal powder + Compressed air), and then distributed by the coal injection distributor into several branch pipes to inject gas-solid fluid (coal powder + compressed air) to each tuyere, which can reduce resistance loss and tank pressure, and meet the needs of long distances.

目前,常用的均分方式主要有自然式均分和圆筒式均分。自然式均分就是未给喷煤总管设气固流体(煤粉+压缩空气)均分装置,把两个喷煤分配器直接连接在输煤总管上,由于气固流体(煤粉+压缩空气)易做直线运动,两根煤粉支管未得到充分的均分,气固流体(煤粉+压缩空气)进入喷煤分配器不均匀,容易造成部分喷煤分配器堵塞,从而造成该分配器所有煤枪停煤,处理堵塞的时间长、难度大、一定量的煤粉外排,造成能源浪费、环境污染;圆筒式均分就是在给喷煤总管上安装圆筒式均分装置,把两个喷煤分配器连接在筒式均分器的支管上,由于气固流体(煤粉+压缩空气)在筒式均分器内产生涡流,完全靠管道本身的压力调节,根本上达不到喷煤连续均匀的工艺要求,两根煤粉支管未得到充分的均分,气固流体(煤粉+压缩空气)进入喷煤分配器不均匀,容易造成部分喷煤分配器堵塞,从而造成该分配器所有煤枪停煤,处理堵塞的时间长、难度大、一定量的煤粉外排,造成能源浪费、环境污染。At present, the commonly used equalization methods mainly include natural equalization and cylindrical equalization. The natural equal distribution means that the gas-solid fluid (coal powder + compressed air) equal distribution device is not provided for the coal injection main pipe, and the two coal injection distributors are directly connected to the coal transportation main pipe. Since the gas-solid fluid (coal powder + compressed air ) is easy to do linear motion, the two pulverized coal branch pipes are not fully divided, and the gas-solid fluid (coal powder + compressed air) enters the coal injection distributor unevenly, which may easily cause part of the coal injection distributor to be blocked, resulting in the distributor All coal guns stop coal, and it takes a long time to deal with the blockage, which is difficult, and a certain amount of coal powder is discharged, resulting in energy waste and environmental pollution; the cylindrical equal distribution is to install a cylindrical equal distribution device on the coal injection main pipe, Connect the two coal-injection distributors to the branch pipe of the cylinder-type equalizer. Since the gas-solid fluid (coal powder + compressed air) generates eddy currents in the cylinder-type equalizer, it is completely regulated by the pressure of the pipeline itself. If the continuous and uniform coal injection process requirements are not met, the two pulverized coal branch pipes are not fully divided, and the gas-solid fluid (coal powder + compressed air) enters the coal injection distributor unevenly, which will easily cause some coal injection distributors to block, thereby All the coal guns of the distributor stop coaling, it takes a long time to deal with the blockage, it is difficult, and a certain amount of pulverized coal is discharged, resulting in energy waste and environmental pollution.

【实用新型内容】【Content of utility model】

为了克服现有技术的上述缺点,本实用新型提供一种在高炉喷煤中起到均分喷煤量的作用、能最大限度的使喷入各风口的煤量均等并确保了炉内热平衡气固流体均分装置。In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a function of evenly distributing the amount of coal injection in the blast furnace coal injection, which can make the amount of coal injected into each tuyere equal to the maximum and ensure the heat balance gas in the furnace. Solid-fluid equalizer.

本实用新型解决其技术问题所采用的技术方案是:一种气固流体均分装置,包括筒体,该筒体设有连接支管,在筒体内装有芯体,该芯体通过定位块在筒体内定位安装,在筒体的上下部分别设有上盖板和下盖板,上盖板和下盖板分别通过螺栓紧固在筒体上。The technical scheme adopted by the utility model to solve the technical problem is: a gas-solid fluid equalizing device, including a cylinder body, the cylinder body is provided with a connecting branch pipe, and a core body is installed in the cylinder body. Positioning and installation in the cylinder, the upper and lower parts of the cylinder are respectively provided with an upper cover and a lower cover, and the upper cover and the lower cover are respectively fastened to the cylinder by bolts.

所述筒体与上盖板和下盖板之间分别装有密封垫。Gaskets are installed between the cylinder body and the upper cover plate and the lower cover plate respectively.

所述芯体为三角体形的芯体。The core is a triangular core.

所述螺栓包括螺母,在螺母与上下盖板之间装有弹簧垫和密封垫。The bolts include nuts, and spring washers and sealing washers are arranged between the nuts and the upper and lower cover plates.

所述支管配有用于安装快换接头的螺牙。The branch pipe is equipped with threads for installing quick couplings.

本实用新型的有益效果是:将本实用新型安装在喷煤总管上,使从总管输送的煤粉和压缩空气的气固流体经过本实用新型的三角形的均分器芯体时,气固流体被芯体均匀分配到两根支管上,实现气固流体均匀分配的目的,在高炉喷煤中起到均分喷煤量的作用,能最大限度的使喷入各风口的煤量均等,确保了炉内热平衡;同时,气固流体均匀进入喷煤分配器,避免了喷煤分配器堵塞。本实用新型可根据不同环境,依照安装地形,输煤管的大、小、角度均可根据实际情况进行缩小或放大,它最大的特点是:本实用新型备件可提前配好快换接头,当需更换时,直接拆卸快换接头进行快速更换;当本实用新型的芯体磨损后,揭盖更换芯体即可。The beneficial effects of the utility model are: the utility model is installed on the coal injection main pipe, so that when the gas-solid fluid of coal powder and compressed air conveyed from the main pipe passes through the triangular equalizer core of the utility model, the gas-solid fluid The core body is evenly distributed to the two branch pipes to achieve the purpose of uniform distribution of gas-solid fluid. It plays the role of evenly distributing the amount of coal injection in the blast furnace coal injection, and can maximize the amount of coal injected into each tuyere. The heat balance in the furnace is improved; at the same time, the gas-solid fluid enters the coal injection distributor evenly, avoiding the blockage of the coal injection distributor. The utility model can reduce or enlarge the size, size and angle of the coal delivery pipe according to different environments and installation terrains according to the actual situation. When replacement is required, the quick-change joint is directly disassembled for quick replacement; when the core body of the utility model is worn out, the core body can be replaced by removing the cover.

【附图说明】【Description of drawings】

图1是本实用新型的主视剖视图;Fig. 1 is the front sectional view of the utility model;

图2是本实用新型的俯视剖视图;Fig. 2 is a top sectional view of the utility model;

图3是本实用新型的实施例的喷煤工艺流程图。Fig. 3 is a flow chart of the coal injection process of an embodiment of the present invention.

图中:1-下盖板,2-密封垫,3-支管,4-筒体,5-上盖板,6-螺栓,7-螺母,8-弹簧垫,9-密封垫,10-芯体,11-定位块。In the figure: 1-lower cover, 2-gasket, 3-branch, 4-cylinder, 5-upper cover, 6-bolt, 7-nut, 8-spring washer, 9-gasket, 10-core Body, 11-positioning block.

【具体实施方式】【Detailed ways】

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

参见图1和图2,一种气固流体均分装置,包括筒体4,筒体4采用普碳钢无缝管加工制作,该筒体设有连接支管3,支管3材质选用耐磨铸钢管加工制作,该支管3配有用于安装快换接头的螺牙;在筒体4内装有芯体10,选择耐磨铸钢或耐磨橡胶或陶瓷制作成三角体形的芯体10;该芯体10通过定位块11在筒体4内定位安装,在筒体4的上下部分别设有上盖板1和下盖板5,上盖板1和下盖板5与筒体4之间分别装有密封垫9,上盖板1和下盖板5通过螺栓6紧固在筒体4上,该螺栓6包括螺母7,在螺母7与上、下盖板之间装有弹簧垫8和密封垫9。Referring to Fig. 1 and Fig. 2, a gas-solid fluid equalizing device includes a cylinder 4, which is made of ordinary carbon steel seamless pipe. The cylinder is provided with a connecting branch pipe 3, and the material of the branch pipe 3 is made of wear-resistant casting Manufactured by steel pipe processing, the branch pipe 3 is equipped with screw teeth for installing quick-change joints; a core body 10 is installed in the cylinder body 4, and the core body 10 is made of wear-resistant cast steel or wear-resistant rubber or ceramics to form a triangular shape; The core 10 is positioned and installed in the cylinder 4 through the positioning block 11. The upper and lower parts of the cylinder 4 are respectively provided with an upper cover 1 and a lower cover 5, and the upper cover 1, the lower cover 5 and the cylinder 4 Sealing gaskets 9 are installed respectively, and the upper cover plate 1 and the lower cover plate 5 are fastened on the cylinder body 4 by bolts 6. The bolts 6 include nuts 7, and spring washers 8 are installed between the nuts 7 and the upper and lower cover plates. and gasket 9.

如图3所示,本实用新型应用于高炉喷煤时的工艺流程,本实用新型的筒体4选用φ200×4×100的Q235无缝钢管制作,上盖板5、下盖板1用δ=15mm的Q235钢板下料制作,支管3用φ76×5.5×200的不锈钢管制作并与筒体4按要求焊接形成整体,芯体10用耐磨钢制作。申请人3号高炉所采用的气固流体均分装置于2003年4月开始安装使用,经过两年多的使用,效果特别明显,南喷煤分配器堵煤现象由每月15次降至为零。喷煤由过去的118kg/t·Fe增加到145~160kg/t·Fe,南、北风口煤花对比无明显悬殊,高炉热平衡得到保证,高炉顺行良好;2004年3号高炉年实物利用系数3.73t/m3.d,其中两个月高炉月实物利用系数达到4.0t/m3.d以上,创全国同类级高炉的最好水平。As shown in Figure 3, the utility model is applied to the technological process of blast furnace coal injection. The cylinder body 4 of the utility model is made of Q235 seamless steel pipe with a diameter of φ200×4×100, and the upper cover plate 5 and the lower cover plate 1 are made of δ =15mm Q235 steel plate blanking production, the branch pipe 3 is made of stainless steel pipe of φ76×5.5×200 and welded with the cylinder body 4 as required to form a whole, and the core body 10 is made of wear-resistant steel. The gas-solid fluid equalizing device used by the applicant's No. 3 blast furnace was installed and used in April 2003. After more than two years of use, the effect is particularly obvious. The coal blocking phenomenon of the south coal injection distributor has been reduced from 15 times a month to zero. Coal injection has increased from 118kg/t·Fe in the past to 145-160kg/t·Fe, there is no significant difference in the contrast of coal flakes between the south and north tuyeres, the heat balance of the blast furnace is guaranteed, and the blast furnace runs smoothly; the annual physical utilization factor of No. 3 blast furnace in 2004 3.73t/m 3 .d, of which the monthly physical utilization coefficient of blast furnaces reached over 4.0t/m 3 .d in two months, which was the best level of blast furnaces of the same level in the country.

Claims (5)

1、一种气固流体均分装置,包括筒体,其特征是:该筒体设有连接支管,在筒体内装有芯体,该芯体通过定位块在筒体内定位安装,在筒体的上下部分别设有上盖板和下盖板,上盖板和下盖板分别通过螺栓紧固在筒体上。1. A gas-solid fluid equalizing device, comprising a cylinder, characterized in that: the cylinder is provided with a connecting branch pipe, and a core is installed in the cylinder, and the core is positioned and installed in the cylinder through a positioning block, and the cylinder is installed in the cylinder. The upper and lower parts of the cylinder are respectively provided with an upper cover plate and a lower cover plate, and the upper cover plate and the lower cover plate are respectively fastened to the cylinder by bolts. 2、如权利要求1所述的气固流体均分装置,其特征是:所述筒体与上盖板和下盖板之间分别装有密封垫。2. The gas-solid fluid equal distribution device according to claim 1, characterized in that: gaskets are installed between the cylinder body and the upper cover plate and the lower cover plate respectively. 3、如权利要求1所述的气固流体均分装置,其特征是:所述芯体为三角体形的芯体。3. The gas-solid fluid equidistribution device according to claim 1, characterized in that: the core is a triangular core. 4、如权利要求1所述的气固流体均分装置,其特征是:所述螺栓包括螺母,在螺母与上下盖板之间装有弹簧垫和密封垫。4. The gas-solid fluid equalizing device according to claim 1, wherein the bolts include nuts, and spring washers and sealing washers are installed between the nuts and the upper and lower cover plates. 5、如权利要求1所述的气固流体均分装置,其特征是:所述支管配有用于安装快换接头的螺牙。5. The gas-solid fluid equal distribution device according to claim 1, characterized in that: the branch pipe is equipped with a thread for installing a quick-change joint.
CNU2006201544140U 2006-12-01 2006-12-01 Gas-solid fluid equal distribution device Expired - Fee Related CN201000078Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103484583A (en) * 2013-09-11 2014-01-01 马钢(集团)控股有限公司 Injection equipment for blast furnace in metallurgical industry
CN105114972A (en) * 2015-08-20 2015-12-02 河南省中利工矿设备制造有限公司 Pulverized coal uniform conveying pipeline and equalizer
CN105588462A (en) * 2016-03-18 2016-05-18 安徽国孚润滑油工业有限公司 Powdery material heat recovery tower based on heat pipes
CN105618466A (en) * 2016-03-18 2016-06-01 安徽国孚润滑油工业有限公司 Dry distillation tower based on heat tube
CN105737188A (en) * 2016-04-22 2016-07-06 中冶华天南京工程技术有限公司 Fluidized powder multi-branch quantitative distribution and stable blowing system
CN111201048A (en) * 2017-06-08 2020-05-26 凯斯西储大学 Apparatus and method for nitrosating blood

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103484583A (en) * 2013-09-11 2014-01-01 马钢(集团)控股有限公司 Injection equipment for blast furnace in metallurgical industry
CN105114972A (en) * 2015-08-20 2015-12-02 河南省中利工矿设备制造有限公司 Pulverized coal uniform conveying pipeline and equalizer
CN105588462A (en) * 2016-03-18 2016-05-18 安徽国孚润滑油工业有限公司 Powdery material heat recovery tower based on heat pipes
CN105618466A (en) * 2016-03-18 2016-06-01 安徽国孚润滑油工业有限公司 Dry distillation tower based on heat tube
CN105737188A (en) * 2016-04-22 2016-07-06 中冶华天南京工程技术有限公司 Fluidized powder multi-branch quantitative distribution and stable blowing system
CN111201048A (en) * 2017-06-08 2020-05-26 凯斯西储大学 Apparatus and method for nitrosating blood

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