Background technology
Energy-conservation, safety, environmental protection have become three big themes of development of automobile.The conventional hydraulic power steering system exists intrinsic shortcoming, and is higher such as energy consumption, quality is heavier, complex structure, installation difficulty, noise are difficult to control, oil leaking pollution etc.Electric boosting steering system is a class new type power steering swivel system that occurs in recent years, and it uses the power of electrical motor to help chaufeur to turn to.Compare with hydraulic power-assist steering system, this system can significantly improve Automobile Dynamic performance and static properties, reduce energy resource consumption, improve the traveling comfort and the safety of chaufeur in travelling, reduce environmental pollution, be the new and high technology of development of automobile, the trend that progressively replaces the conventional hydraulic power steering is arranged.
Suspension system is the important composition parts that guarantee vehicle riding comfort and driving safety.Traditional passive suspension parameter changes once selected just being difficult to.Therefore in design process, can only seek the half-way house an of the best and determine parameter.That is to say that only under specific operating mode, the performance of vehicle is only best, vehicle driving-cycle is (for example acceleration when condition of road surface and vehicle ', the variation of braking, turning to etc.) in case change, and its performance will worsen.Thereby traditional passive suspension can not satisfy the requirement of traveling comfort and safety simultaneously, and this has just limited the further raising of vehicle performance.Semi-active suspension can change the damping or the rigidity of suspension system voluntarily according to the state of vehicle ', makes suspension property optimum under this state, thereby makes suspension always work in optimum state, improves the travelling comfort and the driving safety of vehicle.
Though more than two systems separately control can obtain effect preferably, the operating condition of automobile is often to change, therefore to turning to or the independent control of suspension is difficult to guarantee that vehicle handling stability and riding comfort are improved simultaneously.In addition, two systems control separately make that car chassis system complex degree improves, reliability reduces, cost raises, with the developing direction of automotive technology be inconsistent.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned prior art defective, and a kind of electric power steering and semi-active suspension integrated manipulator are provided.
The purpose of this utility model is achieved through the following technical solutions:
Electric power steering and semi-active suspension integrated manipulator, by an electronic control unit, torque sensor acquisition of signal and processing unit, car speed sensor acquisition of signal and processing unit, Hall current sensor acquisition of signal and processing unit, vehicle body normal acceleration collecting sensor signal and processing unit, a photoelectricity isolation control circuit, a H bridge driving circuit, a stepper motor driving circuit, a power-transfer clutch Drive and Control Circuit is formed, it is characterized in that, photoelectricity isolation control circuit one end connects electronic control unit, the other end connects H bridge driving circuit, and the other end direct connection DC machine of H bridge driving circuit.
Wherein electronic control unit connects all collecting sensor signals and processing unit and Drive and Control Circuit.
Wherein the photoelectricity isolation control circuit comprises: four with door, two joint denial gates wherein have three directly to link to each other with three optical coupling isolators with door, have a joint denial gate to link to each other with an optical coupling isolator.Employing single-polarity PWM modulation system is controlled the optical coupling isolator unlatching or is ended.
Wherein H bridge driving circuit constitutes H bridge driving circuit by the MOSFET pipe of four high-power N raceway grooves, drives the assist motor rotating by the MOSFET that controls four high-power N raceway grooves is effective.
Wherein stepper motor driving circuit adopts SH step motor drive electrical equipment, incoming signal adopts photoelectric isolating circuit to enter SH step motor drive electrical equipment, input end connects electronic control unit, and mouth connects stepping motor, comes drive stepping motor by stepping pulse signal and direction level signal.
Wherein the power-transfer clutch driving circuit mainly is made up of a field effect transistor, an aerotron, two diodes, four resistance, an electric capacity, aerotron links to each other with electronic control unit by a divider resistance, the field effect transistor mouth connects power-transfer clutch, and aerotron is connected with field effect transistor with a diode with two resistance by an electric capacity.
Wherein warning circuit is made up of an optical coupling isolator and two aerotrons, and circuit one end links to each other with electronic control unit by optical coupling isolator, and the other end connects alarm lamp by an aerotron.
Wherein fault diagnosis circuit is made up of flash chip and communication line, and communication line one end is connected with the electronic control unit communication and with flash chip, and the other end connects not under command light.
Actively progressive effect is: electric boosting steering system and semi-active suspension have influenced the athletic performance of pitching, yaw, inclination and the vertical direction of automobile, rely on the combination of electric boosting steering system and semi-active suspension, under the different speed of a motor vehicle and lateral acceleration situation, by co-operative control, can improve safety, road-holding property, the riding comfort of automobile well to steering effort and body gesture.
The specific embodiment
Provide the utility model preferred embodiment below in conjunction with accompanying drawing, to describe the technical solution of the utility model in detail.
A kind of electric power steering and semi-active suspension integrated manipulator, as shown in Figure 1, it comprises:
A micro controller system 1 (Philips, P8 7LPC768), when receiving the ignition lock signal, micro controller system brings into operation, and accepts and calculates signal from each sensor processing unit, and send a signal to actuating mechanism circuit.This micro controller system running velocity is 2 times of standard 80C51 micro controller system, and simultaneously the existing characteristics P87LPC768 of MCS51 series also possesses, and has also inherited low-power consumption characteristic and can not the property decoded.Because this micro controller system has the PWM function, so the control motor is particularly convenient.
Torque sensor acquisition of signal and processing unit 2 are gathered and are handled the torque sensor signal and send micro controller system 1 then to;
Car speed sensor acquisition of signal and processing unit 3 are gathered and are handled the car speed sensor signal and send micro controller system 1 then to;
Hall current sensor acquisition of signal and processing unit 4 are gathered and are handled the Hall current sensor signal and send micro controller system 1 then to;
Vehicle body normal acceleration collecting sensor signal and processing unit 5 are gathered and are handled vehicle body normal acceleration sensor signal and send micro controller system 1 then to;
A system fault diagnosis circuit 6, when system breaks down, single-chip computer control system can send trouble unit to by corresponding failure message, trouble unit is with this information processing and storage, when checking this fault, single-chip computer control system can access the trouble unit canned data and the driving malfunction lamp occurs with specific flicker code form.
An alarm lamp driving circuit 7, this circuit mainly is made up of photoisolator and transistor circuit.When observation circuit detected the system signal abnormal failure, single-chip computer control system can transmit signal and give photoisolator, and then sends transistor amplifier to, drove alarm lamp and lighted.
A stepper motor driver 8, actuator are that the weak electric signal that single-chip computer control system provides is enlarged into the heavy current signal that stepping motor can be accepted.When control single chip computer is exported to the actuator stepping pulse signal, stepper motor driver is adjusted the anglec of rotation of stepping motor in real time according to the frequency of stepping pulse signal, in addition, by accepting the direction level signal of control single chip computer output, stepper motor driver can determine the hand of rotation of motor, high level is a clockwise direction, low level is an anticlockwise direction, so just can reach the purpose of electric machine speed regulation and location, thereby the damping of adjustable damping bumper in the change suspension system makes suspension always work in optimum state.
Wherein the light-coupled isolation directional control circuit as shown in Figure 2, this circuit is mainly formed U1, U2 by 4 with door and 2 joint denial gates, U3, U6 are and door, U4, U5 are joint denial gate, system's employing single-polarity PWM modulation system, D1, D2 are direction control signal.D1, D2 have 4 kinds of combinations.Motor just changeed in 11 o'clock, the counter-rotating of 00 o'clock motor, 01 and 10 o'clock motors stop.When D1, D2 were 11, with door U1, U2 output high level, wherein the signal of U2 was used to drive optocoupler T4, opens metal-oxide-semiconductor Q4.U3 drives optocoupler T1 according to the signal of pwm signal and U1, opens metal-oxide-semiconductor Q1, i.e. Q1, Q4 conducting.At this moment, joint denial gate U4, U5 and be output as low level with door U6, optocoupler T2, T3 end, and metal-oxide-semiconductor Q2, Q3 turn-off, and motor just changes.When D1, D2 were 00, situation was just in time opposite, and T1, T4 end, and Q1, Q2 turn-off, and T2, T3 open, Q2, Q3 conducting, motor counter-rotating.
Wherein H bridge motor-drive circuit as shown in Figure 3, this driving circuit mainly is made up of four MOSFET pipe.The break-make of optocoupler T1 control MOSFET pipe Q1, the break-make of optocoupler T2 control MOSFET pipe Q2, the break-make of optocoupler T3 control MOSFET pipe Q3, the break-make of optocoupler T4 control MOSFET pipe Q4.When optocoupler T1 and optocoupler T4 conducting, optocoupler T2 and optocoupler T3 turn-offed, cooresponding Q1, Q2 were with regard to conducting, and Q2, Q3 turn-off, and current of electric flows to ground through Q1, MOTOR, Q4, and motor just changes at this moment.During the motor counter-rotating, the break-make situation of device is just in time opposite.
Wherein the electric motor clutch control circuit as shown in Figure 4, shown in Fig. 4 .6, electric motor clutch control mainly is made up of field effect transistor Q1, aerotron T1, diode, resistance, electric capacity.Resistance plays the dividing potential drop effect, and electric capacity strobes, when P1 is high potential, and aerotron T1 conducting, field effect transistor Q1 conducting, thus make magnet coil energising, magnetic clutch adhesive.
The control flow block scheme of native system as shown in Figure 5, electronic control unit at first powers up initialization, detect each sensor, ECU circuit condition then, if system normally then change the sensor signal judge module over to, if system's mal then enter warning circuit and light alarm lamp.Next judge each sensor signal, and if normally the approach axis dish rotate to judge, if mal then enter fault diagnosis circuit.Then read current signal and judge whether electric current surpasses maxim, if surpass then change system supervisor over to, restart to detect, if electric current is normal, then begin to read the speed of a motor vehicle, moment of torsion, vehicle body normal acceleration, Hall current sensor signal, then determine power-assisted electric current and step-by-step impulse by the integrated control algorithm that reads in the electronic control unit, the direction pulse drives electric power steering motor and stepping motor work at last.