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CN201008221Y - High-brightness, high-efficiency LED lights - Google Patents

High-brightness, high-efficiency LED lights Download PDF

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Publication number
CN201008221Y
CN201008221Y CNU2007200785163U CN200720078516U CN201008221Y CN 201008221 Y CN201008221 Y CN 201008221Y CN U2007200785163 U CNU2007200785163 U CN U2007200785163U CN 200720078516 U CN200720078516 U CN 200720078516U CN 201008221 Y CN201008221 Y CN 201008221Y
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led
led lamp
integrated circuit
thick film
switch
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王晶
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Abstract

本高亮度、高效率的LED灯由电池B、厚膜集成电路IC、电解电容器C1、C2、电源开关K1、调光开关K2和LED灯构成,厚膜集成电路IC由开关型DC-DC变换电路和恒流电路组成,该厚膜集成电路的输入端和输出电源端各与一电解电容器连接,电池和电源开关串联后与输入端电解电容器并联,受控LED灯并接在输出端上,厚膜集成电路IC控制LED灯光强度的档位选择端子与调光开关K2对应。为了更好地解决大功率发光二极管散热问题,在发光二极管散热片的底面涂敷有一层导热硅胶,使发光二极管的散热片的底面与圆柱形金属散热体紧密相接。本实用新型自制的厚膜集成电路IC不仅使LED灯驱动效率大大提高,同时,使LED灯的输入电压范围很宽。

Figure 200720078516

This high-brightness, high-efficiency LED light is composed of battery B, thick film integrated circuit IC, electrolytic capacitors C 1 , C 2 , power switch K 1 , dimming switch K 2 and LED lights. The thick film integrated circuit IC is composed of switch type Composed of DC-DC conversion circuit and constant current circuit, the input end and output power end of the thick film integrated circuit are respectively connected with an electrolytic capacitor, the battery and power switch are connected in parallel with the input end electrolytic capacitor, and the controlled LED lights are connected in parallel On the output end, the gear selection terminal of the thick-film integrated circuit IC to control the intensity of the LED light corresponds to the dimmer switch K 2 . In order to better solve the heat dissipation problem of high-power LEDs, a layer of heat-conducting silica gel is coated on the bottom surface of the LED heat sink, so that the bottom surface of the LED heat sink is closely connected with the cylindrical metal heat sink. The self-made thick-film integrated circuit IC of the utility model not only greatly improves the driving efficiency of the LED lamp, but also makes the input voltage range of the LED lamp very wide.

Figure 200720078516

Description

高亮度、高效率的LED灯 High-brightness, high-efficiency LED lights

技术领域technical field

本实用新型涉及一种LED灯,特别是一种高亮度、高效率的LED灯。The utility model relates to an LED lamp, in particular to an LED lamp with high brightness and high efficiency.

背景技术Background technique

上世纪末,白色高亮度及超高亮度发光二极管(LED)的问世是光电技术的一次突破性进步。由于它体积小、耗电省、寿命长(是普通白炽灯跑的数十倍)等优点,已开始广泛应用于各种交直流灯具上。但是由于发光二极管的驱动特殊性,在由电池供电的各种灯具的领域,如手电筒、矿灯、头戴式LED灯...等等方面还没有得到普遍推广。At the end of the last century, the advent of white high-brightness and ultra-high-brightness light-emitting diodes (LEDs) was a breakthrough in optoelectronic technology. Due to its small size, low power consumption, and long life (tens of times that of ordinary incandescent lamps), it has been widely used in various AC and DC lamps. However, due to the special driving characteristics of light-emitting diodes, it has not been widely promoted in the field of various lamps powered by batteries, such as flashlights, miner's lamps, head-mounted LED lights... and the like.

众所周知,LED的驱动与白炽灯泡的驱动完全不同,LED管一旦导通后,其电流随电压上升而骤增,比如,一支LED管在3.0V时电流才20mA左右,而电压增至3.7V时电流却骤增至800mA。电压上升了0.7V导致电流上升了40倍!因此,在LED灯驱动,特别是大功率LED管驱动必须加入限流电路,以保证电压波动是确保LED灯亮度不变。已有技术是采用模拟式恒流电路,这种电路虽然可以恒流输出,但其本身还要消耗大约50%的能量,这使得发光二极管的高效节能的优势大打折扣。As we all know, the driving of LED is completely different from the driving of incandescent bulbs. Once the LED tube is turned on, its current increases sharply with the rise of voltage. For example, the current of an LED tube is only about 20mA at 3.0V, and the voltage increases to 3.7V. But the current suddenly increased to 800mA. A 0.7V increase in voltage results in a 40-fold increase in current! Therefore, in the LED lamp drive, especially the high-power LED tube drive, a current limiting circuit must be added to ensure that the voltage fluctuation is to ensure that the brightness of the LED lamp remains unchanged. The existing technology is to use an analog constant current circuit. Although this circuit can output a constant current, it consumes about 50% of the energy itself, which greatly reduces the advantages of high efficiency and energy saving of light emitting diodes.

发明内容Contents of the invention

本实用新型的目的是从根本上解决上述发光二极管存在的驱动问题,提供一种特别适合长期使用于各种场合的、可以完全替代普通灯泡的发光二极管的灯具。The purpose of the utility model is to fundamentally solve the driving problem of the above-mentioned light-emitting diodes, and provide a light-emitting diode lamp which is especially suitable for long-term use in various occasions and can completely replace ordinary light bulbs.

本实用新型是一种高亮度、高效率的LED灯,其特征在于由电池、专用厚膜集成电路、电解电容器、电源开关、调光开关和发光二极管构成,所述的专用厚膜电路是一个由开关型DC-DC变换电路和恒流电路组成的集成电路,该集成块的输入端和输出电源端分别连接有电解电容器,电池和电源开关串联后与输入端电解电容器并联,输出端与受控LED灯并联,厚膜电路IC控制LED灯光强度的档位选择端子与调光开关K2相对应。The utility model is a high-brightness, high-efficiency LED lamp, which is characterized in that it is composed of a battery, a special thick-film integrated circuit, an electrolytic capacitor, a power switch, a dimming switch and a light-emitting diode, and the special thick-film circuit is a An integrated circuit composed of a switching DC-DC conversion circuit and a constant current circuit. The input and output power terminals of the integrated block are respectively connected to electrolytic capacitors. After the battery and power switch are connected in series, they are connected in parallel with the input electrolytic capacitor. The control LED lights are connected in parallel, and the gear selection terminal of the thick film circuit IC to control the intensity of the LED lights corresponds to the dimmer switch K 2 .

由于本实用新型中自制的厚膜集成电路采用的了开关式恒流电路,使LED灯驱动效率大大提高,由通常不足50%提高到80%左右,彻底解决了LED灯大批量推广应用的一大难题,与此同时,也解决了电源电压宽范围输入和恒流控制,,使得应用本实用新型的LED灯的输入电压非常宽,从1.2V(一节镍氢充电电池)提高到15V(10节普通电池)。Because the self-made thick film integrated circuit in the utility model adopts a switch type constant current circuit, the driving efficiency of the LED lamp is greatly improved, from usually less than 50% to about 80%, which completely solves the problem of mass promotion and application of LED lamps. At the same time, it also solves the wide-range input of power supply voltage and constant current control, so that the input voltage of the LED lamp using the utility model is very wide, and it is raised from 1.2V (one Ni-MH rechargeable battery) to 15V ( 10 ordinary batteries).

由于大功率发光二极管(1W以上)有比较多的能量仍转换成了热量,因此,大功率发光二极管的散热就成为缴纳克服的难题。为了解决高亮度、高效率的LED灯的大功率发光二极管的散热问题,本实用新型通过将大功率发光二极管散热片的底面与圆柱形金属散热体紧密相接,在发光二极管散热片的底面涂敷一层导热硅胶的措施使问题得到解决。Since high-power light-emitting diodes (more than 1W) have more energy converted into heat, the heat dissipation of high-power light-emitting diodes has become a difficult problem to overcome. In order to solve the heat dissipation problem of high-power light-emitting diodes of high-brightness and high-efficiency LED lamps, the utility model closely connects the bottom surface of the high-power light-emitting diode heat sink with a cylindrical metal heat sink, and coats the bottom surface of the light-emitting diode heat sink. The measure of applying a layer of thermal silica gel solves the problem.

本实用新型较好地解决了大功率发光二极管的散热问题,使大功率发光二极管的工作环境得到很好的改善,从而可大大增加灯具的连续使用时间,也大大延长了发光二极管的使用寿命。The utility model better solves the heat dissipation problem of the high-power light-emitting diodes, improves the working environment of the high-power light-emitting diodes, thereby greatly increasing the continuous use time of the lamps and greatly prolonging the service life of the light-emitting diodes.

附图说明Description of drawings

图1是本实用新型高亮度、高效率的LED灯的驱动控制电路图Fig. 1 is the driving control circuit diagram of the utility model high-brightness, high-efficiency LED lamp

图2是自制厚膜电路内部结构示意图Figure 2 is a schematic diagram of the internal structure of the self-made thick film circuit

图3是大功率发光二极管与圆柱形金属散热体紧密连接的剖面结构示意图Figure 3 is a schematic cross-sectional structure diagram of a high-power light-emitting diode closely connected with a cylindrical metal radiator

具体实施方式Detailed ways

实施例1Example 1

如图1所示,本高亮度、高效率的LED灯由电池B、专用厚膜电路IC、电解电容器C1、电源开关K1、调光开关K2和LED管构成,该集成块IC的输入端和输出电源端分别与电解电容器连接,其中,输入接线端1连接有电解电容器C1,电池B和电源开关K1串联后与输入端电解电容器C1并联,受控LED灯并接在输出端7、8,输出电源端2与电解电容器C2连接;3脚为接地端,与电池B和电解电容器的负极连接;厚膜电路IC控制LED灯光强度的档位选择端子4、5、6分别与调光开关K2对应,由IC提供不同的输出电流,调节LED灯发射不同的发光强度。As shown in Figure 1, this high-brightness, high-efficiency LED lamp is composed of a battery B, a dedicated thick film circuit IC, an electrolytic capacitor C 1 , a power switch K 1 , a dimming switch K 2 and an LED tube. The input terminal and the output power supply terminal are respectively connected to the electrolytic capacitor, wherein, the input terminal 1 is connected to the electrolytic capacitor C 1 , the battery B and the power switch K 1 are connected in parallel with the input terminal electrolytic capacitor C 1 , and the controlled LED lights are connected in parallel to Output terminals 7, 8, output power supply terminal 2 are connected to the electrolytic capacitor C 2 ; pin 3 is the ground terminal, connected to the negative pole of the battery B and the electrolytic capacitor; thick film circuit IC controls the gear selection terminal 4, 5, 6 corresponds to the dimmer switch K 2 respectively, and the IC provides different output currents to adjust the different luminous intensities of the LED lamps.

专用厚膜电路IC如图2所示,是一个由开关型DC-DC变换电路和恒流电路组成的集成块。左侧为泵电路PP,实现DC-DC的升压功能,右侧为恒流电路CC。该厚膜电路IC不仅使LED灯驱动效率大大提高,同时,使LED灯的输入电压范围很宽。As shown in Figure 2, the dedicated thick film circuit IC is an integrated block composed of a switch-type DC-DC conversion circuit and a constant current circuit. The left side is the pump circuit PP, which realizes the DC-DC boost function, and the right side is the constant current circuit CC. The thick film circuit IC not only greatly improves the driving efficiency of the LED lamp, but also makes the input voltage range of the LED lamp very wide.

图3中,大功率LED灯4的散热片1与圆柱形导热金属体3面积相同,在LED灯4的散热片1上涂敷一层导热硅胶2,使大功率LED灯4上集聚的多余能量转化成的热量通过导热硅胶2直接传递到圆柱形导热金属体3上,使大功率LED灯上的热量得到及时降温,从而大大增加灯具的连续使用时间,也大大延长了发光二极管的使用寿命。In Fig. 3, the heat sink 1 of the high-power LED lamp 4 has the same area as the cylindrical heat-conducting metal body 3, and a layer of heat-conducting silica gel 2 is coated on the heat sink 1 of the LED lamp 4 to make the excess heat accumulated on the high-power LED lamp 4 The heat converted from energy is directly transferred to the cylindrical heat-conducting metal body 3 through the heat-conducting silica gel 2, so that the heat on the high-power LED lamp can be cooled in time, thereby greatly increasing the continuous use time of the lamp and greatly extending the service life of the light-emitting diode .

Claims (2)

1. a high brightness, high-efficiency LED lamp is characterized in that by battery B, special-purpose thick film circuit IC, electrolytic capacitor C 1, C 2, mains switch K 1, dimmer switch K 2Constitute with the LED lamp, described special-purpose thick film circuit IC is an integrated package of being made up of switching mode DC-DC translation circuit and constant-current circuit, the input of this integrated package and out-put supply end are connected with electrolytic capacitor respectively, battery and mains switch series connection back are in parallel with the input electrolytic capacitor, output be subjected to controlled LED lamp in parallel, the gear of thick film circuit IC control LED intensity of light is selected terminal and dimmer switch K 2Corresponding.
2. high brightness according to claim 1, high-efficiency LED lamp, it is characterized in that when the LED lamp is large-power light-emitting diodes, the bottom surface of its fin and cylindrical metal radiator close proximity, the coated on bottom side of LED heat radiating sheet is covered with one deck heat conductive silica gel.
CNU2007200785163U 2007-02-12 2007-02-12 High-brightness, high-efficiency LED lights Expired - Fee Related CN201008221Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101801145A (en) * 2010-04-23 2010-08-11 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101835308A (en) * 2010-04-27 2010-09-15 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101848580A (en) * 2010-05-17 2010-09-29 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN103428941A (en) * 2012-05-22 2013-12-04 海洋王(东莞)照明科技有限公司 Miner's lamp with hand charging function
CN103929857A (en) * 2014-04-19 2014-07-16 福建省南平市三金电子有限公司 LED driving power source produced based on thick-film technology

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101801145A (en) * 2010-04-23 2010-08-11 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101801145B (en) * 2010-04-23 2013-08-14 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101835308A (en) * 2010-04-27 2010-09-15 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101835308B (en) * 2010-04-27 2013-08-14 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101848580A (en) * 2010-05-17 2010-09-29 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN101848580B (en) * 2010-05-17 2013-07-17 海洋王照明科技股份有限公司 Led lamp control circuit and led lamp
CN103428941A (en) * 2012-05-22 2013-12-04 海洋王(东莞)照明科技有限公司 Miner's lamp with hand charging function
CN103929857A (en) * 2014-04-19 2014-07-16 福建省南平市三金电子有限公司 LED driving power source produced based on thick-film technology

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