CN201008025Y - A shrapnel crimping type connector - Google Patents
A shrapnel crimping type connector Download PDFInfo
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- CN201008025Y CN201008025Y CNU2007200043002U CN200720004300U CN201008025Y CN 201008025 Y CN201008025 Y CN 201008025Y CN U2007200043002 U CNU2007200043002 U CN U2007200043002U CN 200720004300 U CN200720004300 U CN 200720004300U CN 201008025 Y CN201008025 Y CN 201008025Y
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Abstract
Description
技术领域technical field
本实用新型涉及一种电线路连接器,特别涉及一种插接式的电线路连接器。The utility model relates to an electric circuit connector, in particular to a plug-in electric circuit connector.
背景技术Background technique
目前各种插接式的电线路连接器,一般由盒体和插接件组成,输入、输出电线通过焊接、螺丝压接或端子插接等方式与插接件连接,连接器分为公插和母插,相应的插接件则分为公插件和母插件,公插件的插针为实心的插针,母插件上设有与公插件的插针相配合的圆筒形插针或插槽,公插件和母插件相互插接后,即可使连接于两连接器上的线路导通。现有的连接器主要存在下述的不足:At present, various plug-in electric line connectors are generally composed of a box body and a connector. The input and output wires are connected to the connector by welding, screw crimping or terminal insertion. The connector is divided into male plugs The corresponding connectors are divided into male connectors and female connectors. The pins of the male connectors are solid pins, and the female connectors are equipped with cylindrical pins or sockets that match the pins of the male connectors. slot, after the male and female plugs are inserted into each other, the lines connected to the two connectors can be conducted. The existing connectors mainly have the following deficiencies:
1、电线与连接器的连接不牢固,特别是在有振动的环境中,容易产生如虚焊、脱焊、松动、掉线等故障。1. The connection between the wire and the connector is not firm, especially in a vibration environment, which is prone to failures such as virtual welding, desoldering, loosening, and disconnection.
2、由于电线通过焊接、螺丝压接或端子插接等方式与插接件连接,不便于安装,费时费工。2. Since the wires are connected to the connectors by welding, screw crimping or terminal plugging, it is inconvenient to install, time-consuming and labor-intensive.
3、现有的插针是一体成型的,需要先开模订制异型铜条材料,然后切片,再进行各种切削加工成形,加工周期长,成本较高。3. The existing pins are integrally formed. It is necessary to open a mold to order a special-shaped copper strip material, then slice it, and then perform various cutting processes to form it. The processing cycle is long and the cost is high.
实用新型内容Utility model content
本实用新型提供一种结构简单,安装方便,连接牢固的压接式连接器。The utility model provides a crimping type connector with simple structure, convenient installation and firm connection.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
一种弹片压接式连接器,由呈筒形的盒体和固设于其内的若干个插接件构成,其中,所述的插接件由针架、固设于针架内的压接弹片和插针组成;所述的压接弹片由长条形弹片弯曲成环状而成,具有一固定端和一活动端,该固定端固设于针架上且其端部设有一卡块,活动端设有一条形孔,所述的卡块插设于该条形孔内;所述的盒体上设有若干个电线插孔和压接孔,所述的电线插孔和压接孔分别与压接弹片的活动端和环状部相通;所述的插针一端固设于针架上,另一端插伸于盒体的空腔内。A shrapnel crimping type connector, which is composed of a cylindrical box body and several plug connectors fixed in it, wherein, the plug connectors are composed of a needle holder, a pressure connector fixed in the needle holder The crimping shrapnel is composed of a strip shrapnel bent into a ring shape and has a fixed end and a movable end. The fixed end is fixed on the needle frame and a card is provided at the end block, the movable end is provided with a strip-shaped hole, and the block is inserted into the strip-shaped hole; the box body is provided with several wire jacks and crimping holes, and the wire jacks and crimping holes are The connection holes communicate with the movable end and the annular part of the crimping spring respectively; one end of the insertion pin is fixed on the needle frame, and the other end is inserted into the cavity of the box body.
一种较佳的针架结构大致呈U形,其一端部设有向内弯曲呈“L”形的凸块,所述的条形孔套设于该凸块上且所述的卡块端部顶紧于该凸块的“L”形弯曲部的内缘,从而将压接弹片固定于针架上,所述的插针则铆接于针架底部。A preferred needle holder structure is roughly U-shaped, and one end is provided with an inwardly bent "L"-shaped bump, the strip-shaped hole is sleeved on the bump and the end of the block The part is pressed against the inner edge of the "L"-shaped curved part of the protrusion, so that the crimping spring is fixed on the needle holder, and the pin is riveted to the bottom of the needle holder.
所述的插针分为为公插针和母插针,公插针为实心棒状,母插针圆筒形,为便于插接和使插接更牢靠,母插针开口的内径大于其内腔的内径,且其内壁上凸设若干沿其轴向方向延伸的肋条。公插针与母插针插接在一起时,即可实现两连接器的联通。The pins are divided into male pins and female pins. The male pins are solid rod-shaped, and the female pins are cylindrical. In order to facilitate insertion and make the insertion more reliable, the inner diameter of the female pin opening is larger than the inner diameter The inner diameter of the cavity, and a number of ribs extending along the axial direction protrude from the inner wall. When the male pin and the female pin are plugged together, the communication between the two connectors can be realized.
一种优选的盒体结构由本体和盒盖组成,所述的盒盖上设有卡钩,所述的本体上设有与前述卡钩相卡合的凸缘,所述的电线插孔和压接孔设于盒盖上,所述的插接件夹设于本体和盒盖之间。为便于公插和母插的连接,公插的盒体内壁上设有与插针轴向方向平行的凹槽,母插盒体的外表面上设有与插针轴向方向平行的凸条,该凸条与凹槽相配合,使插接定位更准确。A preferred box structure is composed of a body and a box cover, the box cover is provided with a hook, the body is provided with a flange engaged with the aforementioned hook, the wire jack and the The crimping hole is set on the box cover, and the plug-in piece is clamped between the body and the box cover. In order to facilitate the connection between the male plug and the female plug, the inner wall of the male plug box is provided with grooves parallel to the axial direction of the pins, and the outer surface of the female plug box is provided with convex strips parallel to the axial direction of the pins , the raised strip matches the groove to make the insertion positioning more accurate.
为便于接线安装操作,电线插孔的优选结构为上大下小的圆柱形阶梯孔,压接孔的优选结构为楔形孔。In order to facilitate wiring and installation operations, the preferred structure of the wire jack is a cylindrical stepped hole with a large top and a small bottom, and the preferred structure of the crimping hole is a wedge-shaped hole.
该弹片压接式连接器的插接件采用分体式结构,各部件可分开加工,其中针架可用黄铜板材冷冲压而成,公、母插针由普通铜棒切削加工而成并通过铆接固定于针架上,压接弹片加工后直接套于针架上。盒体由本体和盖板组成,插接件夹设于本体和盖板之间,本体和盖板之间通过卡合固定。所以本实用新型具有加工方便,容易组装的优点。The connector of the shrapnel crimping connector adopts a split structure, and each part can be processed separately. The needle frame can be cold stamped from brass plate, and the male and female pins are cut and processed by ordinary copper rods and riveted. It is fixed on the needle holder, and the crimping shrapnel is directly placed on the needle holder after processing. The box body is composed of a body and a cover plate, and the connector is sandwiched between the body and the cover plate, and the body and the cover plate are fixed by snap-fitting. Therefore, the utility model has the advantages of convenient processing and easy assembly.
安装电线时,只需将螺丝刀插入压接孔内,挤压压接弹片的环状部,压接弹片的自由端向外运动,从而使条形孔正对于电线插孔,将电线插入条形孔内并拔出螺丝刀,在压接弹片自身弹力的作用下,压接弹片的自由端向内运动,从而使电线紧紧夹在压接弹片和针架上。与现有技术相比,不仅连接方便快速,大大节省了接线时间,比螺丝连接方式可节省75%的时间,而且连接牢固,尤其适合应用在有振动的环境中。When installing the wire, just insert the screwdriver into the crimping hole, squeeze the annular part of the crimping shrapnel, and the free end of the crimping shrapnel moves outward, so that the strip hole is facing the wire jack, and the wire is inserted into the bar Insert the screwdriver into the hole and pull out the screwdriver. Under the action of the elastic force of the crimping shrapnel, the free end of the crimping shrapnel moves inward, so that the wire is tightly clamped on the crimping shrapnel and the needle holder. Compared with the prior art, the connection is not only convenient and fast, but also greatly saves wiring time, which can save 75% of the time compared with the screw connection method, and the connection is firm, especially suitable for applications in vibration environments.
附图说明Description of drawings
图1为实施例一的剖面图。Figure 1 is a cross-sectional view of
图2为实施例二的剖面图。Fig. 2 is a sectional view of the second embodiment.
图3为实施例一插接件的正视图。Fig. 3 is a front view of the first embodiment of the connector.
图4为实施例一插接件的左视图。Fig. 4 is a left view of the first embodiment of the connector.
图5为接线方式的示意图。Figure 5 is a schematic diagram of the wiring method.
图6为压接弹片的展开图。Fig. 6 is an expanded view of the crimping spring.
图7为实施例一盒体的剖面图。Fig. 7 is a cross-sectional view of the box body of
图8为实施例二盒体的剖面图。Fig. 8 is a sectional view of the box body of the second embodiment.
具体实施方式Detailed ways
下面参照附图详细说明本实用新型的具体实施方式。The specific embodiment of the utility model will be described in detail below with reference to the accompanying drawings.
实施例一Embodiment one
如图1所示,该弹片压接式连接器为公插,其盒体由绝缘塑料注塑而成,包括本体21和盒盖1,盒体盒盖1上设有电线插孔11和压接孔12,本体21上设有凹槽23。插接件夹设固定于本体21和盒盖1之间,由针架4、压接弹片3和公插针5组成,其中针架4用黄铜板材冷冲而成,公插针5由铜棒切削加工而成,压接弹片3由不锈钢片制成。针架4上设有向内弯曲的凸块41,压接弹片3固定端设有卡块32、活动端设有条形孔31,卡块31插设于条形孔32内且端部顶紧于凸块41弯曲部的内缘,条形孔31套于凸块41的根部,由于压接弹片3自身的弹力作用,即可将压接弹片3固定在针架上。As shown in Figure 1, the shrapnel crimp connector is a male plug, and its box body is made of insulating plastic injection molding, including a
实施例二Embodiment two
如图2所示,该弹片压接式连接器为母插,结构与实施例一大致相同,不同之处在于,插接件由针架4、压接弹片3和母插针6组成,母插针6呈圆筒形并与公插针5相配合,盒体本体22上设有凸条24,该凸条24与前述的凹槽23相配合,插接时凸条24滑合于凹槽23内。As shown in Figure 2, the shrapnel crimping type connector is a female plug, and its structure is roughly the same as that of
公插和母插组成一组接线模块,将母插的盒体本体22插入公插的盒体本体21内,即可将公插针5插入母插针6内,使公插和母插导通。电线8的安装如图5所示,将螺丝刀7插入压接孔12内,使条形孔31向左移动,将电线8伸入条形孔31内,拔出螺丝刀7,在压接弹片3自身的弹力作用下,条形孔31向右移动,将电线紧紧夹在压接弹片3和针架4上,即完成安装,操作非常简单,而且连接牢固。The male plug and the female plug form a group of wiring modules. Insert the
上述为本实用新型的具体实施方式,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型进行非实质性的改动,均属于侵犯本实用新型保护范围的行为。The above is the specific implementation of the utility model, but the design concept of the utility model is not limited thereto, and any insubstantial modification of the utility model by using this concept is an act of violating the protection scope of the utility model.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200043002U CN201008025Y (en) | 2007-02-06 | 2007-02-06 | A shrapnel crimping type connector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200043002U CN201008025Y (en) | 2007-02-06 | 2007-02-06 | A shrapnel crimping type connector |
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| CN201008025Y true CN201008025Y (en) | 2008-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2007200043002U Expired - Fee Related CN201008025Y (en) | 2007-02-06 | 2007-02-06 | A shrapnel crimping type connector |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102157818A (en) * | 2010-12-24 | 2011-08-17 | 四川华丰企业集团有限公司 | Fast wiring interlocking electrical connector |
| CN102280787A (en) * | 2011-04-29 | 2011-12-14 | 四川华丰企业集团有限公司 | Low-to-high frequency electric connector |
| CN103187641A (en) * | 2011-12-28 | 2013-07-03 | 海洋王(东莞)照明科技有限公司 | Terminals |
| CN103682708A (en) * | 2013-11-06 | 2014-03-26 | 成都聚合科技有限公司 | Optically focused photovoltaic photoelectric conversion receiver special-purpose connector |
| CN108879159A (en) * | 2018-07-27 | 2018-11-23 | 厦门唯恩电气有限公司 | A kind of connector with anti-function of open |
| CN113224551A (en) * | 2021-03-03 | 2021-08-06 | 万坤电气有限公司 | Novel side direct-insert wiring mode |
-
2007
- 2007-02-06 CN CNU2007200043002U patent/CN201008025Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102157818A (en) * | 2010-12-24 | 2011-08-17 | 四川华丰企业集团有限公司 | Fast wiring interlocking electrical connector |
| CN102157818B (en) * | 2010-12-24 | 2012-11-14 | 四川华丰企业集团有限公司 | Fast wiring interlocking electrical connector |
| CN102280787A (en) * | 2011-04-29 | 2011-12-14 | 四川华丰企业集团有限公司 | Low-to-high frequency electric connector |
| CN103187641A (en) * | 2011-12-28 | 2013-07-03 | 海洋王(东莞)照明科技有限公司 | Terminals |
| CN103187641B (en) * | 2011-12-28 | 2016-02-03 | 海洋王(东莞)照明科技有限公司 | Connecting terminal |
| CN103682708A (en) * | 2013-11-06 | 2014-03-26 | 成都聚合科技有限公司 | Optically focused photovoltaic photoelectric conversion receiver special-purpose connector |
| CN108879159A (en) * | 2018-07-27 | 2018-11-23 | 厦门唯恩电气有限公司 | A kind of connector with anti-function of open |
| CN113224551A (en) * | 2021-03-03 | 2021-08-06 | 万坤电气有限公司 | Novel side direct-insert wiring mode |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080116 |