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CN201007242Y - Motorcycle engine pistons for spherical combustion chambers - Google Patents

Motorcycle engine pistons for spherical combustion chambers Download PDF

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Publication number
CN201007242Y
CN201007242Y CNU2007200951163U CN200720095116U CN201007242Y CN 201007242 Y CN201007242 Y CN 201007242Y CN U2007200951163 U CNU2007200951163 U CN U2007200951163U CN 200720095116 U CN200720095116 U CN 200720095116U CN 201007242 Y CN201007242 Y CN 201007242Y
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spherical
piston
combustion chamber
concave
utility
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Inventor
于善颖
张宝欢
夏淑敏
李志化
杨志刚
孙梅
王磊
田辉
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TIANJIN INTERNAL-COMBUSTION ENGINE INST
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TIANJIN INTERNAL-COMBUSTION ENGINE INST
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本实用新型公开了一种用于球形燃烧室的摩托车发动机活塞,其活塞顶面中央呈圆球突出面,所述圆球突出面上设置有三个截交的凹形曲面,第一凹形曲面形成的空间为进气门避碰坑,第二凹形曲面形成的空间为排气门避碰坑,第三凹形曲面为球形凹面,所述球形凹面与发动机气缸盖之间形成的空间为球形燃烧室;所述活塞顶面中央球形突出面经三个凹形曲面截交后形成的是球形凸台挤气面。本实用新型活塞能够与带有球型凹坑的气缸盖构成一种新型的球形燃烧室,所述球形燃烧室能够很好地加强火花塞附近混合气的气流扰动,加速火焰传播,改善燃烧,降低排放。本实用新型活塞是实现上述球形燃烧室的基础。

Figure 200720095116

The utility model discloses a motorcycle engine piston used in a spherical combustion chamber. The center of the top surface of the piston is a spherical protruding surface. The spherical protruding surface is provided with three intersecting concave curved surfaces. The first concave The space formed by the curved surface is the intake valve collision avoidance pit, the space formed by the second concave curved surface is the exhaust valve collision avoidance pit, the third concave curved surface is a spherical concave surface, and the space formed between the spherical concave surface and the engine cylinder head It is a spherical combustion chamber; the central spherical protruding surface of the top surface of the piston is intersected by three concave curved surfaces to form a spherical boss squeeze surface. The piston of the utility model can form a new type of spherical combustion chamber with the cylinder head with spherical pits, and the spherical combustion chamber can well strengthen the air flow disturbance of the mixed gas near the spark plug, accelerate flame propagation, improve combustion, and reduce emission. The piston of the utility model is the basis for realizing the above-mentioned spherical combustion chamber.

Figure 200720095116

Description

用于球形燃烧室的摩托车发动机活塞 Motorcycle engine pistons for spherical combustion chambers

技术领域technical field

本实用新型涉及一种摩托车发动机,尤其涉及一种摩托车发动机活塞部件的结构。The utility model relates to a motorcycle engine, in particular to a structure of a piston part of the motorcycle engine.

背景技术Background technique

活塞是在发动机气缸套内作高速往复运动的发动机关键部件,普通活塞一般为平顶型,与气缸盖之间形成的燃烧室通常为类似吊钟形状的较规则的空间,这种燃烧室由于活塞形状简单,不易与气缸盖壁面(即气缸盖上的球形燃烧室)很好地配合,形成有利于混合气更好燃烧的涡流运动,而球形燃烧室具有能够很好地加强火花塞附近混合气的气流扰动,加速火焰传播,改善燃烧,降低排放的优点。因此,活塞要适应球形燃烧室,则需要改变现有技术中活塞顶部的几何形状和结构。The piston is a key part of the engine that reciprocates at high speed in the cylinder liner of the engine. The ordinary piston is generally flat-topped, and the combustion chamber formed between it and the cylinder head is usually a relatively regular space similar to the shape of a bell. This combustion chamber is due to The shape of the piston is simple, and it is not easy to cooperate well with the wall of the cylinder head (that is, the spherical combustion chamber on the cylinder head), forming a vortex motion that is beneficial to the better combustion of the mixture, and the spherical combustion chamber can well strengthen the mixture near the spark plug. The advantages of airflow turbulence, accelerated flame propagation, improved combustion, and reduced emissions. Therefore, to adapt the piston to the spherical combustion chamber, it is necessary to change the geometry and structure of the piston top in the prior art.

实用新型内容Utility model content

本实用新型为解决现有技术摩托车发动机的活塞要适应球形燃烧室的技术问题,提供一种用于球形燃烧室的摩托车发动机活塞,该活塞能够与带有球型凹坑的气缸盖构成一种球形燃烧室。The utility model aims to solve the technical problem that the piston of the motorcycle engine in the prior art should adapt to a spherical combustion chamber, and provides a motorcycle engine piston used in a spherical combustion chamber, which can be formed with a cylinder head with a spherical pit A spherical combustion chamber.

本实用新型用于球形燃烧室的摩托车发动机活塞予以实现的技术方案是:活塞顶面中央呈圆球突出面,所述圆球突出面上设置有三个截交的凹形曲面,第一凹形曲面形成的空间为进气门避碰坑,第二凹形曲面形成的空间为排气门避碰坑,第三凹形曲面为球形凹面,所述球形凹面与发动机气缸盖之间形成的空间为球形燃烧室;所述活塞顶面中央球形突出面经三个凹形曲面截交后形成的是球形凸台挤气面。The technical solution of the utility model for motorcycle engine pistons with spherical combustion chambers is as follows: the center of the top surface of the piston is a spherical protruding surface, and the spherical protruding surface is provided with three intersecting concave curved surfaces. The space formed by the curved curved surface is the intake valve collision avoidance pit, the space formed by the second concave curved surface is the exhaust valve collision avoidance pit, the third concave curved surface is a spherical concave surface, and the space formed between the spherical concave surface and the engine cylinder head The space is a spherical combustion chamber; the central spherical protruding surface of the top surface of the piston is intersected by three concave curved surfaces to form a spherical boss squeezing surface.

与现有技术相比,本实用新型的有益效果是:本实用新型活塞能够与带有球型凹坑的气缸盖构成一种新型的球形燃烧室,所述球形燃烧室能够很好地加强火花塞附近混合气的气流扰动,加速火焰传播,改善燃烧,降低排放。本实用新型活塞是实现上述球形燃烧室的基础。Compared with the prior art, the beneficial effect of the utility model is that the piston of the utility model can form a new type of spherical combustion chamber with the cylinder head with spherical pits, and the spherical combustion chamber can well strengthen the spark plug. Airflow turbulence of the nearby mixture accelerates flame spread, improves combustion and reduces emissions. The piston of the utility model is the basis for realizing the above-mentioned spherical combustion chamber.

附图说明Description of drawings

图1是本实用新型摩托车发动机活塞的俯视图;Fig. 1 is the top view of the utility model motorcycle engine piston;

图2是本实用新型摩托车发动机活塞的立体图;Fig. 2 is the perspective view of the utility model motorcycle engine piston;

图3是图1中所示A-A剖切位置的剖视图;Fig. 3 is the sectional view of A-A cutting position shown in Fig. 1;

图4是图1中所示B-B剖切位置的剖视图;Fig. 4 is the cross-sectional view of B-B cutting position shown in Fig. 1;

图5是图1中所示C-C剖切位置的剖视图;Fig. 5 is the cross-sectional view of C-C cutting position shown in Fig. 1;

图6是本实用新型新型摩托车发动机活塞的工作位置示意图。Fig. 6 is a schematic diagram of the working position of the motorcycle engine piston of the utility model.

下面是说明书附图中主要部位附图标记的说明:The following is an explanation of the reference signs of the main parts in the drawings of the specification:

1——进气门避碰坑    2——活塞顶平面  3——排气门避碰坑1—Intake valve collision avoidance pit 2—Piston top plane 3—Exhaust valve collision avoidance pit

4——球形凸台        5——球形凹坑    6——气缸盖4——Spherical boss 5——Spherical pit 6——Cylinder head

7——冷却水腔        8——火花塞      9——活塞7——Cooling water chamber 8——Spark plug 9——Piston

10——挤气涡流       11——球形突出面10——squeeze vortex 11——spherical protruding surface

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步详细的描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1至图5所示,本实用新型用于球形燃烧室的摩托车发动机活塞顶面边缘为活塞顶平面2,活塞顶面中央呈球形突出面11,所述球形突出面11上设置有三个截交的凹形曲面,第一凹形曲面形成的空间为进气门避碰坑1,第二凹形曲面形成的球形空间为排气门避碰坑3;顾名思义,所述进气门避碰坑1的作用就是为活塞9与气缸盖6配合使用时,以免使活塞9的顶面与气缸盖6上的进气门相碰;同理,排气门避碰坑3的作用与此相似。所述第三凹形曲面为球形凹面,所述球形凹面与发动机气缸盖6之间形成的球形凹坑5的空间是发动机的球形燃烧室,即:如图6所示,所述球形凹面所形成的球形凹坑5是球形燃烧室在活塞9上的一部分。将活塞9与气缸盖6配合安装后,活塞9顶面上的球形凹坑5与位于其周围的气缸盖6、气缸体等形成的小球型空间,有利于在火花塞8附近形成可以改善燃烧的微涡流;其最先形成火焰核心,再向周围传播,有利于在降低HC排放的同时,降低发动机的NOx排放。所述活塞顶面中央球形突出面11经三个凹形曲面截交后形成的是球形凸台4挤气面。即:该球形凸台与气缸盖上的球形燃烧室的另一部分相配合作用,从而形成对改善燃烧和排放有利的挤气涡流。As shown in Figures 1 to 5, the edge of the piston top surface of the motorcycle engine piston used in the spherical combustion chamber of the present invention is the piston top plane 2, and the center of the piston top surface is a spherical protruding surface 11, and the spherical protruding surface 11 is provided with three Two intersecting concave curved surfaces, the space formed by the first concave curved surface is the intake valve collision avoidance pit 1, and the spherical space formed by the second concave curved surface is the exhaust valve collision avoidance pit 3; as the name implies, the intake valve The effect of the collision avoidance pit 1 is exactly to prevent the top surface of the piston 9 from colliding with the intake valve on the cylinder head 6 when the piston 9 is used in conjunction with the cylinder head 6; This is similar. Described the 3rd concave curved surface is spherical concave surface, and the space of the spherical dimple 5 that forms between described spherical concave surface and engine cylinder head 6 is the spherical combustion chamber of engine, that is: as shown in Figure 6, described spherical concave surface The formed spherical dimple 5 is part of the spherical combustion chamber on the piston 9 . After the piston 9 and the cylinder head 6 are installed together, the spherical dimple 5 on the top surface of the piston 9 and the cylinder head 6, cylinder block, etc. around it form a small spherical space, which is conducive to forming a spark plug near the spark plug 8 that can improve combustion. The micro-vortex; it first forms the core of the flame, and then spreads to the surroundings, which is beneficial to reduce the NOx emission of the engine while reducing the HC emission. The central spherical protruding surface 11 of the top surface of the piston is intersected by three concave curved surfaces to form the extrusion surface of the spherical boss 4 . That is: the spherical boss cooperates with another part of the spherical combustion chamber on the cylinder head, thereby forming a squish vortex beneficial to improving combustion and emission.

利用本实用新型活塞9与气缸盖6等组成的新型的球形燃烧室的作用原理如图6所示,在进气行程,新鲜充气自进气道口在活塞9下行的负压作用下,进入气缸,而进入气缸的可燃混合气于压缩行程;活塞9上行时,在活塞球形凸台4和气缸盖6燃烧室的共同作用下形成强烈的挤压涡流10。这些气流扰动在活塞顶面球形凹坑5的导流下,旋转、聚集,由于活塞顶球面凹坑5可以与周围的气缸盖6等包裹成最临近火花塞8放电电极的小球形空间,因此,这些聚集的混合气扰动在火花塞8附近很容易形成有利于火核形成长大的微涡流,借助于同时生成的有利于火焰传播的大尺度紊流,利用本实用新型活塞所构成的新型的球形燃烧室能够大幅的提高火焰传播速率,改善燃烧。由于强烈的壁面气体流动卷走了大量附着在燃烧室壁面的HC,因此,发动机的HC排放也会大大降低。Utilize the action principle of the novel spherical combustion chamber composed of the piston 9 and the cylinder head 6 of the present invention as shown in Figure 6, in the intake stroke, the fresh air enters the cylinder from the intake opening under the negative pressure of the downward movement of the piston 9 , and the combustible mixture entering the cylinder is in the compression stroke; when the piston 9 moves upward, a strong squeeze vortex 10 is formed under the joint action of the piston spherical boss 4 and the cylinder head 6 combustion chamber. These airflow disturbances rotate and gather under the guide flow of the spherical pit 5 on the top surface of the piston. Since the spherical pit 5 on the top of the piston can be wrapped with the surrounding cylinder head 6 etc. into a small spherical space closest to the discharge electrode of the spark plug 8, therefore, The turbulence of these gathered mixed gases is easy to form a micro-vortex near the spark plug 8, which is conducive to the formation of the fire nucleus. The combustion chamber can greatly increase the flame propagation rate and improve combustion. Since the strong wall gas flow takes away a large amount of HC attached to the wall of the combustion chamber, the HC emission of the engine will also be greatly reduced.

与此同时,由于该活塞顶球形凹坑5与周围的气缸盖等形成的小球型空间是最接近火花塞点火核心的地方,因此,燃烧火焰首先在这里生成,再随活塞9的下行传播到气缸内其它空间,其燃烧与火焰传播的形式,近似于涡流室式燃烧室等分开式燃烧室,能够适当地减小爆发压力,降低燃烧温度,所以本实用新型活塞构成的燃烧室也有利于降低发动机的NOx排放。另外,如图6所示,在燃烧室的外侧设置有与球形燃烧室相配合的冷却水腔7,用以满足球形燃烧室大充气量的冷却作用,从而降低热负荷,提高燃烧效率。At the same time, since the small spherical space formed by the spherical pit 5 on the top of the piston and the surrounding cylinder head, etc. is the closest to the ignition core of the spark plug, the combustion flame is first generated here, and then propagates to the In other spaces in the cylinder, the form of its combustion and flame propagation is similar to a separate combustion chamber such as a vortex chamber type combustion chamber, which can appropriately reduce the explosion pressure and reduce the combustion temperature, so the combustion chamber formed by the piston of the present invention is also beneficial Reduce engine NOx emissions. In addition, as shown in Figure 6, a cooling water cavity 7 matching the spherical combustion chamber is provided outside the combustion chamber to meet the cooling effect of the large gas charge of the spherical combustion chamber, thereby reducing heat load and improving combustion efficiency.

综上所述,本实用新型活塞能够在改善燃烧的同时,有效地降低发动机的排放。To sum up, the piston of the utility model can effectively reduce engine emission while improving combustion.

尽管上面结合附图对本实用新型的优选实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可以作出很多形式,这些均属于本实用新型的保护之内。Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative, rather than restrictive, and those skilled in the art Under the enlightenment of the utility model, those of ordinary skill can also make many forms without departing from the purpose of the utility model and the scope protected by the claims, and these all belong to the protection of the utility model.

Claims (1)

1. motorcycle engine piston that is used for spherical combustion chamber, comprise piston-top surface, it is characterized in that: described piston-top surface central authorities protrusion surface spherical in shape, described shape ball protrusion surface is provided with three and cuts the concave curvatures of handing over, the space that first concave curvatures forms is intake valve collision prevention hole, the space that second concave curvatures forms is exhaust valve collision prevention hole, and the 3rd concave curvatures is spherical concave surface, and the space that forms between described spherical concave surface and the engine cylinder cap is a spherical combustion chamber; What described piston-top surface central ball protrusion surface formed after three concave curvatures are cut friendship is spherical boss squish face.
CNU2007200951163U 2007-01-31 2007-01-31 Motorcycle engine pistons for spherical combustion chambers Expired - Fee Related CN201007242Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104879234A (en) * 2015-05-22 2015-09-02 奇瑞汽车股份有限公司 Engine piston
CN112211715A (en) * 2020-12-03 2021-01-12 潍柴动力股份有限公司 A combustion chamber and a gas engine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104879234A (en) * 2015-05-22 2015-09-02 奇瑞汽车股份有限公司 Engine piston
CN112211715A (en) * 2020-12-03 2021-01-12 潍柴动力股份有限公司 A combustion chamber and a gas engine
CN112211715B (en) * 2020-12-03 2021-05-18 潍柴动力股份有限公司 A combustion chamber and a gas engine

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Guangzhou Linye Electronics & Machinery Technology Co., Ltd.

Assignor: Tianjin Internal-combustion Engine Inst.

Contract fulfillment period: 2008.3.1 to 2013.3.1

Contract record no.: 2009440000614

Denomination of utility model: Motorcycle engine piston used for spherical-segment combustion chamber

Granted publication date: 20080116

License type: Exclusive license

Record date: 20090715

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.3.1 TO 2013.3.1; CHANGE OF CONTRACT

Name of requester: GUANGZHOU LINYE ELECTRONICS + MACHINERY TECHNOLOGY

Effective date: 20090715

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080116

Termination date: 20100131