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CN201005002Y - Dried Fruit Bubble Cleaner - Google Patents

Dried Fruit Bubble Cleaner Download PDF

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Publication number
CN201005002Y
CN201005002Y CNU200720142059XU CN200720142059U CN201005002Y CN 201005002 Y CN201005002 Y CN 201005002Y CN U200720142059X U CNU200720142059X U CN U200720142059XU CN 200720142059 U CN200720142059 U CN 200720142059U CN 201005002 Y CN201005002 Y CN 201005002Y
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rinse bath
framework
frame
heater
motor
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CNU200720142059XU
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李忠新
杨军
洪英
韩小军
崔宽波
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Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
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Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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Abstract

本实用新型涉及干果初加工机械,尤其涉及一种对干果初级清洗处理的干果气泡清洗机。其由清洗槽、框架、安装在清洗槽内侧壁的加热器,输送网带、装设在框架前上方的电机、风机,装设在座体和框架之间的气泵为主要组成。清洗槽整体座于长方体框架内,底面前部向上倾斜,其和框架之间的空间内装设有气泵。在清洗槽内壁上安装有加热器。在清洗槽内的后侧装有后传动轴。在框架前端上侧设一平台,平台上固定安装有电机,电机下方安装有风机,风机前端和一前端收口,且向下弯曲的空腔导向风道连通,导向风道端口下方的框架上装设有前传动轴。在前、后传动轴之间布设有链条,链条之间布设有输送网带。本干果清洗机可对干果全方位清洗,可循环用水,杜绝了漏料、返料现象。

Figure 200720142059

The utility model relates to a primary processing machine for dried fruit, in particular to a dry fruit air bubble cleaning machine for primary cleaning of dried fruit. It is mainly composed of a cleaning tank, a frame, a heater installed on the inner wall of the cleaning tank, a conveying mesh belt, a motor and a fan installed in front of the frame, and an air pump installed between the base and the frame. The cleaning tank is integrally seated in a rectangular parallelepiped frame, the bottom face is inclined upwards, and an air pump is installed in the space between it and the frame. A heater is installed on the inner wall of the cleaning tank. A rear transmission shaft is installed on the rear side in the cleaning tank. A platform is set on the upper side of the front end of the frame, a motor is fixedly installed on the platform, and a fan is installed under the motor. There is a front drive shaft. A chain is arranged between the front and rear transmission shafts, and a conveying mesh belt is arranged between the chains. The dried fruit cleaning machine can clean the dried fruit in all directions, and the water can be recycled to prevent the phenomenon of material leakage and return.

Figure 200720142059

Description

干果气泡清洗机 Dried Fruit Bubble Cleaner

1、技术领域:本实用新型涉及干果初加工机械,尤其涉及一种对干果(葡萄干、杏干、大枣)初级清洗处理的干果气泡清洗机。1. Technical field: The utility model relates to a dry fruit primary processing machine, in particular to a dry fruit air bubble cleaning machine for primary cleaning of dried fruits (raisins, dried apricots, jujubes).

2、背景技术:传统对干果清洗是采用间歇式的滚筒清洗方式,其有以下缺点:1、干果褶皱内的泥沙不容易被清洗掉,使得清洗效果无法达到卫生标准;2、容易出现漏料、返料现象;3、清洗干果后的污水直接排放,耗水量大;4、难以形成工业化作业。2. Background technology: The traditional way of cleaning dried fruit is to use intermittent drum cleaning method, which has the following disadvantages: 1. The sediment in the folds of dried fruit is not easy to be cleaned, so that the cleaning effect cannot meet the hygienic standard; 2. Leakage is easy to occur. 3. The sewage after cleaning the dried fruit is directly discharged, which consumes a lot of water; 4. It is difficult to form an industrialized operation.

3、发明内容:本实用新型的目的在于提出一种可对干果进行全方位清洗,尤其可将干果褶皱内泥沙清洗掉,同时杜绝漏料、返料的干果气泡清洗机。3. Summary of the invention: The purpose of this utility model is to propose a dry fruit air bubble cleaning machine that can clean the dried fruit in all directions, especially the sediment in the folds of the dried fruit, and at the same time prevent material leakage and return.

本实用新型的目的是这样实现的:干果气泡清洗机由清洗槽、框架、安装在清洗槽内侧壁的加热器,输送网带、装设在框架前上方的电机、风机,装设在座体和框架之间的气泵为主要组成。框架下端面装设有调节支腿。清洗槽为一上端面敞口的空腔长方体,其整体座于长方体框架内。清洗槽底面前部向上倾斜,其和框架之间的空间内装设有气泵。在清洗槽内壁上安装有加热器。在清洗槽内的后侧装有后传动轴。在框架前端上侧设一平台,平台上固定安装有电机,电机下方安装有风机,风机前端和一前端收口,且向下弯曲的空腔导向风道连通,导向风道端口下方的框架上装设有前传动轴。在前、后传动轴之间布设有链条,链条之间布设有输送网带。输送网带上、下表面装设有刮板。在水平的输送网带之间设有气泡喷管,其和气泵管路连通。在紧靠前传动轴的输送网带之间还设置喷管,且前传动轴的前侧的框架上还装设有下料斗。The purpose of this utility model is achieved in that the dry fruit air bubble cleaning machine is installed on the seat body and The air pump between the frames is the main component. Adjusting legs are installed on the lower end surface of the frame. The cleaning tank is a hollow cuboid with an open upper end, and the whole is seated in the cuboid frame. The bottom face of the cleaning tank is inclined upwards, and an air pump is installed in the space between it and the frame. A heater is installed on the inner wall of the cleaning tank. A rear transmission shaft is installed on the rear side in the cleaning tank. A platform is set on the upper side of the front end of the frame, a motor is fixedly installed on the platform, and a fan is installed under the motor. There is a front drive shaft. A chain is arranged between the front and rear transmission shafts, and a conveying mesh belt is arranged between the chains. Scrapers are installed on the upper and lower surfaces of the conveyor belt. A bubble nozzle is arranged between the horizontal conveying mesh belts, which communicates with the air pump pipeline. Spray pipes are also arranged between the conveying mesh belts close to the front drive shaft, and a lower hopper is also installed on the frame of the front side of the front drive shaft.

由于采用上述技术方案,本干果清洗机具有以下优点:1、气泡清洗、热水浸泡,褶皱易于展开,褶皱内泥沙易被洗掉;2、水流翻滚,可对物料进行全方位清洗;3、本清洗机组可实现水的净化循环使用,大大降低了对水的消耗;4、解决了生产过程中漏料、返料问题。本清洗机在1.5kw的配用功率下可达到800-1000kg/h的处理能力,同时只需消耗800kg/h的循环用水。Due to the adoption of the above technical scheme, this dried fruit cleaning machine has the following advantages: 1. Air bubble cleaning, hot water soaking, the folds are easy to unfold, and the sediment in the folds is easy to be washed off; 2. The water flow can be tumbling to clean the materials in all directions; 3. , The cleaning unit can realize water purification and recycling, which greatly reduces the consumption of water; 4. Solve the problem of material leakage and return in the production process. The washing machine can reach the processing capacity of 800-1000kg/h under the matching power of 1.5kw, and only consume 800kg/h of circulating water at the same time.

4、附图说明:本实用新型的具体结构由以下的附图和实施例给出:4. Description of the drawings: the concrete structure of the present utility model is provided by the following drawings and examples:

图1是干果气泡清洗机结构示意图;Fig. 1 is the structural representation of dry fruit air bubble cleaning machine;

图2是干果气泡清洗机俯视结构示意图;Fig. 2 is a schematic diagram of the top view structure of the dry fruit air bubble cleaning machine;

图3是加热器结构示意图;Fig. 3 is a schematic diagram of the structure of the heater;

图4是出料口输送网带和喷管结构示意图;Fig. 4 is a structural schematic diagram of a conveying mesh belt and a nozzle at the outlet;

图5是出料口结构示意图。Fig. 5 is a schematic diagram of the structure of the outlet.

图例:1、清洗槽,2、加热器,3、刮板,4、输送网带,5、气泡喷管,6、风机,7、电机,8、前传动轴,9、下料斗,10、框架,11、气泵,12、进水管,13、溢流管,14、排水管,15、调节支腿,16、后传动轴,17、导轨,18、气孔,19、定位卡,20、散热管,21、散热片,22、热风输送管,23、链条,24、喷管,25、水流阀,26、导向风道。Legend: 1. Cleaning tank, 2. Heater, 3. Scraper, 4. Conveyor mesh belt, 5. Bubble nozzle, 6. Fan, 7. Motor, 8. Front drive shaft, 9. Lower hopper, 10. Frame, 11. Air pump, 12. Water inlet pipe, 13. Overflow pipe, 14. Drain pipe, 15. Adjusting leg, 16. Rear transmission shaft, 17. Guide rail, 18. Air hole, 19. Positioning card, 20. Heat dissipation Pipe, 21, heat sink, 22, hot blast conveying pipe, 23, chain, 24, spray pipe, 25, water flow valve, 26, guide air duct.

5、具体实施方式:5. Specific implementation methods:

实施例:如图1-5所示,干果气泡清洗机由清洗槽1、框架10、安装在清洗槽1内侧壁的加热器2,输送网带4、装设在框架10前上方的电机7、风机6,装设在清洗槽1和框架10之间的气泵11为主要组成。框架10下端面装设有调节支腿15。清洗槽1为一上端面敞口的空腔长方体,其整体座于长方体框架10内。清洗槽1底面前部向上倾斜,其和框架10之间的空间内装设有气泵11。在清洗槽1内的前侧装设有进水管12,外壁装有溢流管13,底面装设有排水管14。在清洗槽1内壁上安装有不少于两个的加热器2,其热源由框架10外设置的热风炉提供。在清洗槽1内的后侧装有后传动轴16。在框架10前端上侧设一平台,平台上固定安装有电机7,电机7下方安装有风机6,风机6前端和一前端收口,且向下弯曲的空腔导向风道26连通,导向风道26端口下方的框架10上装设有前传动轴8,该轴8通过传动带和电机7连动。Embodiment: as shown in Figure 1-5, dry fruit air bubble cleaning machine is made of cleaning tank 1, frame 10, heater 2 installed on the inner side wall of cleaning tank 1, conveyor belt 4, and motor 7 installed on the front top of frame 10 , blower fan 6, the air pump 11 that is installed between cleaning tank 1 and frame 10 is main components. Adjusting legs 15 are installed on the lower end surface of the frame 10 . The cleaning tank 1 is a hollow cuboid with an open upper end, and is seated in a cuboid frame 10 as a whole. The bottom face of the cleaning tank 1 is inclined upwards, and an air pump 11 is installed in the space between it and the frame 10 . A water inlet pipe 12 is installed on the front side in the cleaning tank 1, an overflow pipe 13 is installed on the outer wall, and a drain pipe 14 is installed on the bottom surface. No less than two heaters 2 are installed on the cleaning tank 1 inner wall, and its heat source is provided by a hot blast stove provided outside the frame 10 . The rear drive shaft 16 is housed in the rear side in the cleaning tank 1 . A platform is arranged on the upper side of the front end of the frame 10, a motor 7 is fixedly installed on the platform, and a fan 6 is installed below the motor 7. The front end of the fan 6 is closed with a front end, and the downwardly curved cavity guiding air duct 26 is connected, and the guiding air duct The frame 10 below the 26 ports is equipped with a front transmission shaft 8, which is linked with the motor 7 by a transmission belt.

在前、后传动轴8、16之间布设有左右两组链条23,两组链条23和前传动轴8一起转动,在两组链条23之间布设有纵横交错的钢丝,即组成输送网带4。在对应链条23的清洗槽内壁处装设有导轨17,链条23位于导轨17内,该导轨17后部水平,前部向上倾斜,直至前传动轴8处。Between the front and rear transmission shafts 8 and 16, there are two groups of chains 23 on the left and right. The two groups of chains 23 rotate together with the front transmission shaft 8. Between the two groups of chains 23, there are criss-cross steel wires, which form a conveyor belt. 4. Guide rail 17 is installed at the cleaning groove inwall place of corresponding chain 23, and chain 23 is positioned at guide rail 17, and this guide rail 17 rear portion is horizontal, and front portion is inclined upwards, until front transmission shaft 8 places.

输送网带4上、下表面装设有和其表面垂直的前后排列的刮板3。在水平的输送网带4上、下面之间设有气泡喷管5,该管5向上端面从前至后开有多个气孔18。气泡喷管5和气泵11管路连通,为防止清洗槽内污水回流,两者之间连通的一段管路高于清洗槽1上端面。在紧靠前传动轴8的输送网带4之间还设置有一横向的、表面布有小孔的喷管24,喷管24和一自来水管连通,且其上装有水流阀25。前传动轴8的前侧的框架10上还装设有下料斗9。The upper and lower surfaces of the conveying mesh belt 4 are equipped with scrapers 3 vertically arranged front and back. An air bubble nozzle 5 is arranged between the upper and lower sides of the horizontal conveying mesh belt 4, and a plurality of air holes 18 are opened on the upper end surface of the pipe 5 from front to back. Bubble nozzle 5 is communicated with air pump 11 pipelines, and in order to prevent sewage backflow in the cleaning tank, a section of pipeline communicated between the two is higher than cleaning tank 1 upper end surface. Also be provided with a transverse, the spray pipe 24 that the surface is clothed with aperture between the conveying mesh belt 4 close to front transmission shaft 8, spray pipe 24 communicates with a running water pipe, and water flow valve 25 is housed on it. A lower hopper 9 is also installed on the frame 10 of the front side of the front drive shaft 8 .

加热器由两根上下排布的水平的散热管20和装设在其间且和其连通的散热片21组成,其整体通过定位卡19固定于清洗槽1内壁上,在下散热管20两端连通有热风输送管22,使得各加热器2和热风炉之间相互连通。The heater is made up of two horizontal radiating pipes 20 arranged up and down and the radiating fins 21 installed therebetween and communicated with it. The hot-blast delivery pipe 22 communicates with each other between the heaters 2 and the hot-blast stove.

电机7优选80YCJT-25W型,风机6优选DF-A1离心鼓风机,气泵11优选HG-1500型。Motor 7 is preferably 80YCJT-25W type, fan 6 is preferably DF-A1 centrifugal blower, and air pump 11 is preferably HG-1500 type.

在排水管14和进水管12之间可加装污水过滤装置和水泵,以达到水循环利用的目的。A sewage filtering device and a water pump can be installed between the drain pipe 14 and the water inlet pipe 12 to achieve the purpose of water recycling.

使用时,在清洗槽1内加水,加水高度以稍高于输送网带4为宜,随后打开热风炉,通过加热器2对清洗槽1内水预热,然后打开风机6、电机7、气泵11,投入干果,干果进入各个刮板3之间的空间,随同输送网带4运动。与此同时,由气泵11通过气泡喷管5释放的高压气体形成气泡,透过输送网带4上的网带孔吹动干果上下翻滚,这样干果一边随气泡翻滚,一边沿输送网带4运动方向到达下料斗9。干果经热水浸泡后,褶皱内泥沙便易于被清洗。干果经过清洗后,表面含有大量水份,其易粘于输送网带4上,通过风机6、导向风道26可将其吹离输送网带4,同时喷管24喷出的水流也可将干果喷离输送网带4,达到防止漏料、返料的目的。在生产加工过程中可根据不同的干果特性,适时的升高或降低水温,及调节输送网带4的行进速度。When in use, add water to the cleaning tank 1, and the height of the water should be slightly higher than the conveying mesh belt 4, then turn on the hot blast stove, preheat the water in the cleaning tank 1 through the heater 2, and then turn on the fan 6, motor 7, and air pump 11. Put in the dried fruit, and the dried fruit enters the space between each scraper 3 and moves along with the conveying mesh belt 4 . At the same time, the high-pressure gas released by the air pump 11 through the bubble nozzle 5 forms air bubbles, and the dried fruit is blown up and down through the mesh belt holes on the conveying mesh belt 4, so that the dried fruit moves along the conveying mesh belt 4 while rolling with the bubbles. The direction reaches the lower hopper 9. After the dried fruit is soaked in hot water, the sediment in the folds can be easily cleaned. After the dried fruit is cleaned, the surface contains a large amount of moisture, which is easy to stick on the conveyor belt 4, and it can be blown away from the conveyor belt 4 by the blower fan 6 and the guide air duct 26, and the water flow ejected by the nozzle 24 can also blow the dried fruit away from the conveyor belt 4. Dried fruit is sprayed away from the conveying mesh belt 4 to achieve the purpose of preventing material leakage and return. During production and processing, the water temperature can be raised or lowered in due course according to different dried fruit characteristics, and the advancing speed of the conveying mesh belt 4 can be adjusted.

Claims (3)

1. dry fruit bubble cleaning machine, by rinse bath, framework, be installed in the heater of rinse bath madial wall, foraminous conveyer, be installed in the motor of framework front upper place, blower fan, the air pump that is installed between rinse bath and the framework is formed for main, the framework lower surface is equiped with the adjusting supporting leg, rinse bath is the uncovered cavity cuboid in a upper surface, its integral seat is in the cuboid framework, front portion, rinse bath bottom surface is inclined upwardly, be equiped with air pump in the space between itself and the framework, rear side in rinse bath is equipped with inter-axle shaft, establish a platform at framework front end upside, be installed with motor on the platform, the motor below is equipped with blower fan, preceding, two groups of chains about being laid with between the inter-axle shaft, two groups of chains are laid with foraminous conveyer, rinse bath inwall place at corresponding chain is equiped with guide rail, chain is positioned at guide rail, on the foraminous conveyer of level, below between be provided with the bubble jet pipe, this pipe has a plurality of pores from front to back to the upper surface, bubble jet pipe and air pumping pipe road are communicated with, it is characterized in that: on the rinse bath inwall, be equipped with and be no less than two heater, a blower fan front end and a front end close up, and reclinate cavity guiding air channel is communicated with, be equiped with front propeller shaft on the framework of guiding air channel port below, also be provided with between near the foraminous conveyer of front propeller shaft one horizontal, the surface is furnished with the jet pipe of aperture.
2. dry fruit bubble cleaning machine as claimed in claim 1 is characterized in that: the guide rail rear horizontal, the front portion is inclined upwardly, until the front propeller shaft place.
3. dry fruit bubble cleaning machine as claimed in claim 1, it is characterized in that: heater by the radiating tube of two levels of arranging up and down and be installed in therebetween and and the fin of its connection form, heater integral body is fixed on the rinse bath inwall by locator card, is communicated with hot blast conveying pipe at following radiating tube two ends.
CNU200720142059XU 2007-03-21 2007-03-21 Dried Fruit Bubble Cleaner Expired - Fee Related CN201005002Y (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104438205A (en) * 2014-12-08 2015-03-25 正安县瑞缘茶业有限公司 Tea cleaning device
CN104489871A (en) * 2015-01-26 2015-04-08 安徽丰絮农业科技有限公司 Seed cleaner
CN105266170A (en) * 2015-11-04 2016-01-27 无锡职业技术学院 Automatic vegetable washing machine with pesticide absorption function
CN106466678A (en) * 2015-08-14 2017-03-01 重庆市农业科学院 Citrus automatic clearing apparatuss
CN106901385A (en) * 2015-12-23 2017-06-30 汪世松 A kind of method for cleaning dried food and nuts jujube
CN107981383A (en) * 2017-12-31 2018-05-04 贵州大学 Bubble shower cleaning machine
CN112617237A (en) * 2020-12-07 2021-04-09 农业农村部南京农业机械化研究所 Refined composite cleaning unit for tuberous root and tuberous stem crops
CN117000663A (en) * 2023-08-04 2023-11-07 湖南旗滨光能科技有限公司 Pickling equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104438205A (en) * 2014-12-08 2015-03-25 正安县瑞缘茶业有限公司 Tea cleaning device
CN104489871A (en) * 2015-01-26 2015-04-08 安徽丰絮农业科技有限公司 Seed cleaner
CN106466678A (en) * 2015-08-14 2017-03-01 重庆市农业科学院 Citrus automatic clearing apparatuss
CN105266170A (en) * 2015-11-04 2016-01-27 无锡职业技术学院 Automatic vegetable washing machine with pesticide absorption function
CN106901385A (en) * 2015-12-23 2017-06-30 汪世松 A kind of method for cleaning dried food and nuts jujube
CN107981383A (en) * 2017-12-31 2018-05-04 贵州大学 Bubble shower cleaning machine
CN112617237A (en) * 2020-12-07 2021-04-09 农业农村部南京农业机械化研究所 Refined composite cleaning unit for tuberous root and tuberous stem crops
CN112617237B (en) * 2020-12-07 2021-10-26 农业农村部南京农业机械化研究所 Refined composite cleaning unit for tuberous root and tuberous stem crops
CN117000663A (en) * 2023-08-04 2023-11-07 湖南旗滨光能科技有限公司 Pickling equipment

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