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CN200994931Y - Closed steam continuous sterilizer with direct heating function - Google Patents

Closed steam continuous sterilizer with direct heating function Download PDF

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Publication number
CN200994931Y
CN200994931Y CN200620168823.6U CN200620168823U CN200994931Y CN 200994931 Y CN200994931 Y CN 200994931Y CN 200620168823 U CN200620168823 U CN 200620168823U CN 200994931 Y CN200994931 Y CN 200994931Y
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steam
water tank
conveyor belt
cover
water
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于世丰
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DALIAN ZHENXIN CANNED FOOD Co Ltd
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DALIAN ZHENXIN CANNED FOOD Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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Abstract

本实用新型一种全封闭蒸汽直接加热连续杀菌机,其特征在于:设有传送带(1),传送带(1)上设置有汽罩(2),汽罩(2)的底边设有挡汽板(11),汽罩(2)内设有通汽管(3)及散汽管(4);在汽罩(2)的两侧分别设有低凹型水槽(5),传送带(1)经过水槽(5),挡汽板(11)伸至水槽(5)内,水槽(5)的底部设有散汽管(4)。本装置保证了蒸汽的封闭状态,杀菌效果好,并且节水、节能。同时包装瓶可自由穿越水体,实现连续作业。当杀菌蒸汽压力超过设定的蒸汽温度所对应的压力时,蒸汽会通过水自行放汽卸压,简化了设备结构。

Figure 200620168823

The utility model is a fully enclosed steam direct heating continuous sterilizer, which is characterized in that: a conveyor belt (1) is provided, a steam cover (2) is provided on the conveyor belt (1), and a steam shield is provided on the bottom of the steam cover (2). Plate (11), steam hood (2) are provided with steam vent pipe (3) and steam diffuser pipe (4); both sides of steam hood (2) are respectively provided with low concave water tank (5), conveyor belt (1) Through the water tank (5), the steam baffle plate (11) stretches in the water tank (5), and the bottom of the water tank (5) is provided with a steam diffuser pipe (4). The device ensures the closed state of the steam, has good sterilization effect, and saves water and energy. At the same time, the packaging bottle can freely pass through the water body to realize continuous operation. When the sterilizing steam pressure exceeds the pressure corresponding to the set steam temperature, the steam will release the steam and release the pressure by itself through the water, which simplifies the equipment structure.

Figure 200620168823

Description

全封闭蒸汽直接加热连续杀菌机Fully enclosed steam direct heating continuous sterilizer

技术领域:Technical field:

本实用新型涉及一种适用于罐头、啤酒等行业的连续高温杀菌冷却净瓶机。The utility model relates to a continuous high-temperature sterilizing and cooling bottle cleaning machine suitable for industries such as canned food and beer.

背景技术:Background technique:

目前,罐头、啤酒等制造业有利用蒸汽直接加热杀菌,其解决不了封闭而又连续作业这个矛盾,只能蒸汽杀菌非连续作业,连续作业非蒸汽直接杀菌。还有利用水杀菌,此种类型的连续杀菌机的杀菌段为一个大水槽,水槽底部有散汽管,散汽管散发的蒸汽加热水体,水体再传热给被杀菌物,其水体被污染后要换新水,具有杀菌温度的污水会被放掉,耗水多,耗能高,费时间。连续杀菌机的冷却段也为一个大水槽,并于杀菌段尾端相接,水槽内装有冷水,杀菌后的罐头在冷水中冷却。At present, manufacturing industries such as canned food and beer use steam to directly heat and sterilize, which cannot solve the contradiction of closed and continuous operation. Only steam sterilization can be performed in non-continuous operation, and continuous operation is not directly sterilized by steam. There is also the use of water for sterilization. The sterilization section of this type of continuous sterilizer is a large water tank. There is a steam diffuser pipe at the bottom of the tank. The steam emitted by the steam diffuser heats the water body, and the water body then transfers heat to the sterilized object, and the water body is polluted. Finally, new water needs to be replaced, and the sewage with sterilizing temperature will be released, which consumes a lot of water, high energy consumption and time-consuming. The cooling section of the continuous sterilizer is also a large water tank, which is connected to the end of the sterilization section. The water tank is filled with cold water, and the sterilized cans are cooled in the cold water.

发明内容:Invention content:

本实用新型针对现有技术的不足,提供一种可实现连续作业,并且节水、节能、效率较高的全封闭蒸汽直接加热连续杀菌机。The utility model aims at the deficiencies of the prior art, and provides a fully enclosed steam direct heating continuous sterilizer which can realize continuous operation, save water, save energy and have high efficiency.

本实用新型的技术解决方案是:一种全封闭蒸汽直接加热连续杀菌机,其特征在于:设有传送带1,传送带1上设置有汽罩2,汽罩2的底边设有挡汽板11,汽罩2内设有通汽管3及散汽管4;在汽罩2的两侧分别设有低凹型水槽5,传送带1经过水槽5,挡汽板11伸至水槽5内,水槽5的底部设有散汽管4。The technical solution of the utility model is: a fully enclosed steam direct heating continuous sterilizer, which is characterized in that: a conveyor belt 1 is provided, a steam cover 2 is provided on the conveyor belt 1, and a steam shield 11 is provided on the bottom of the steam cover 2 , steam hood 2 is provided with steam pipe 3 and steam pipe 4; both sides of steam hood 2 are respectively provided with low concave water tank 5, conveyor belt 1 passes through water tank 5, steam shield 11 extends into water tank 5, water tank 5 The bottom is provided with diffuser pipe 4.

在传送带1的后段上设有冷却净瓶罩6,其位于汽罩2后侧水槽5的后上方以外,冷却净瓶罩6上还设有风管16及喷淋管15,其中风管16与风机7相接。The rear section of the conveyor belt 1 is provided with a cooling clean bottle cover 6, which is located outside the rear top of the water tank 5 on the rear side of the steam cover 2. The cooling clean bottle cover 6 is also provided with an air duct 16 and a spray pipe 15, wherein the air duct 16 is connected with blower fan 7.

所述的冷却净瓶罩6的下方设有回收水箱12,回收水箱12通过水泵8与喷淋管15相接。The bottom of the cooling clean bottle cover 6 is provided with a recovery water tank 12, and the recovery water tank 12 is connected with the spray pipe 15 through the water pump 8.

本实用新型杀菌汽罩的进出口处以水体为挡汽介质,阻挡蒸汽外流,稳定汽罩内杀菌温度。同时包装瓶(罐)可随传送带自由穿越水体,实现连续作业。当杀菌蒸汽压力超过设定的蒸汽温度所对应的压力时,蒸汽会通过水自行放汽卸压;挡汽板插入水中越深则汽罩可控制的压力越大,罩内温度则越高。此外本设备还可完成预热、冷却以及净瓶等工序,使被杀菌物的温度变化呈自然过渡,不炸瓶、操作安全,一机多用。The inlet and outlet of the sterilizing steam hood of the utility model use water body as the steam-blocking medium to block the outflow of steam and stabilize the sterilizing temperature in the steam hood. At the same time, the packaging bottle (can) can freely pass through the water body with the conveyor belt to realize continuous operation. When the sterilizing steam pressure exceeds the pressure corresponding to the set steam temperature, the steam will release steam through the water to relieve the pressure; the deeper the steam baffle is inserted into the water, the greater the controllable pressure of the steam hood and the higher the temperature inside the hood. In addition, this equipment can also complete the preheating, cooling, and bottle cleaning processes, so that the temperature change of the sterilized material is in a natural transition, without frying the bottle, safe in operation, and one machine with multiple functions.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的使用状态图。Fig. 2 is the use status diagram of the utility model.

具体实施方式:Detailed ways:

下面将结合附图说明本实用新型的具体实施方式。如图1~2所示:一种全封闭蒸汽直接加热连续杀菌机,设有循环镂空式传送带1,其由正向导轨9及反向导轨13定位,并通过两根同步驱动轴10驱动,传送带1上设置有汽罩2,汽罩2的底边设有挡汽板11,汽罩2内传送带1的下方设有通汽管3及散汽管4,散汽管4的下部均匀分布有大量散汽孔,散汽孔散发的蒸汽穿越传送带1均布整个汽罩内。在汽罩2的两侧分别设有低凹型水槽5,水槽5底部最好为圆弧状,挡汽板11伸至水槽5内,传送带1经过水槽5,水槽5内的传送带1的形状为近似弓形,最好用压板进一步定位;水槽5的底部设有散汽管4。The specific embodiment of the utility model will be described below in conjunction with the accompanying drawings. As shown in Figures 1 and 2: a fully enclosed steam direct heating continuous sterilizer is equipped with a circular hollow conveyor belt 1, which is positioned by a forward guide rail 9 and a reverse guide rail 13, and is driven by two synchronous drive shafts 10, The conveyor belt 1 is provided with a steam hood 2, the bottom of the steam hood 2 is provided with a steam shield 11, and the bottom of the conveyor belt 1 in the steam hood 2 is provided with a steam vent pipe 3 and a steam diffuser pipe 4, and the lower part of the steam diffuser pipe 4 is evenly distributed. There are a large number of steam vents, and the steam emitted by the steam vents passes through the conveyor belt 1 and is evenly distributed in the entire steam hood. Both sides of the steam cover 2 are respectively provided with a low-concave water tank 5, the bottom of the water tank 5 is preferably arc-shaped, the steam shield 11 extends into the water tank 5, the conveyor belt 1 passes through the water tank 5, and the shape of the conveyor belt 1 in the water tank 5 is: Approximate bow shape, preferably further positioning with a pressing plate; the bottom of the water tank 5 is provided with a diffuser pipe 4.

在传送带1的后段上设有冷却净瓶罩6,其位于汽罩2后侧水槽5的后上方以外,冷却净瓶罩6上还设有风管16及喷淋管15,其中风管16与风机7相接。冷却净瓶罩6的下方最好设置有回收水箱12,回收水箱12通过水泵8与喷淋管15相接。回收水箱12内的水用于冷却净瓶,可循环使用。喷淋管15的后方最好设置二次喷淋管17,其直接与自来水管18相接,进一步冷却净瓶。The rear section of the conveyor belt 1 is provided with a cooling clean bottle cover 6, which is located outside the rear upper part of the water tank 5 on the rear side of the steam cover 2. The cooling clean bottle cover 6 is also provided with an air duct 16 and a spray pipe 15, wherein the air duct 16 is connected with blower fan 7. The bottom of the cooling clean bottle cover 6 is preferably provided with a recovery water tank 12, and the recovery water tank 12 is connected with the spray pipe 15 by the water pump 8. The water in the recovery water tank 12 is used for cooling the clean bottle and can be recycled. The rear of spray pipe 15 preferably arranges secondary spray pipe 17, and it directly joins with running water pipe 18, further cools clean bottle.

工作过程:work process:

首先蒸汽发生装置通过通汽管3、散汽管4向水槽5及汽罩2内通入高温蒸汽,使水槽5内的水温升高、汽罩2内充满蒸汽;起动传送带1,其带动包装瓶进入第一水槽内预热,防瓶炸,再进入到汽罩2内进行杀菌,然后进入到第二水槽内预冷,最后进入到冷却净瓶罩6内,通入冷风、冷水,完成冷却、净瓶工序。First, the steam generating device feeds high-temperature steam into the water tank 5 and the steam hood 2 through the steam pipe 3 and the steam diffuser 4, so that the water temperature in the water tank 5 rises and the steam hood 2 is filled with steam; the conveyor belt 1 is started, and it drives The packaging bottle enters the first water tank to preheat to prevent bottle explosion, then enters the steam hood 2 for sterilization, then enters the second water tank for precooling, and finally enters the cooling clean bottle cover 6, and passes in cold air and cold water. Complete the cooling and bottle cleaning process.

Claims (3)

1.一种全封闭蒸汽直接加热连续杀菌机,其特征在于:设有传送带(1),传送带(1)上设置有汽罩(2),汽罩(2)的底边设有挡汽板(11),汽罩(2)内设有通汽管(3)及散汽管(4);在汽罩(2)的两侧分别设有低凹型水槽(5),传送带(1)经过水槽(5),挡汽板(11)伸至水槽(5)内,水槽(5)的底部设有散汽管(4)。1. A fully enclosed steam direct heating continuous sterilizer, characterized in that: a conveyor belt (1) is provided, a steam cover (2) is arranged on the conveyor belt (1), and a steam shield is provided at the bottom of the steam cover (2) (11), the steam cover (2) is provided with a steam pipe (3) and a steam diffuser pipe (4); both sides of the steam cover (2) are respectively provided with a low concave water tank (5), and the conveyor belt (1) passes through Water tank (5), steam baffle plate (11) stretches in the water tank (5), and the bottom of water tank (5) is provided with steam diffuser pipe (4). 2.根据权利要求1所述的全封闭蒸汽直接加热连续杀菌机,其特征在于:在传送带(1)的后段上设有冷却净瓶罩(6),其位于汽罩(2)后侧水槽(5)的后上方以外,冷却净瓶罩(6)上还设有风管(16)及喷淋管(15),其中风管(16)与风机(7)相接。2. The fully enclosed steam direct heating continuous sterilizer according to claim 1, characterized in that: a cooling clean bottle cover (6) is provided on the rear section of the conveyor belt (1), which is located at the rear side of the steam cover (2) Outside the rear upper part of water tank (5), cooling clean bottle cover (6) is also provided with air duct (16) and spray pipe (15), and wherein air duct (16) joins with blower fan (7). 3.根据权利要求2所述的全封闭蒸汽直接加热连续杀菌机,其特征在于:所述的冷却净瓶罩(6)的下方设有回收水箱(12),回收水箱(12)通过水泵(8)与喷淋管(15)相接。3. The fully-enclosed steam direct heating continuous sterilizer according to claim 2, characterized in that: a recovery water tank (12) is provided under the cooling clean bottle cover (6), and the recovery water tank (12) is passed through a water pump ( 8) Join with spray pipe (15).
CN200620168823.6U 2006-12-30 2006-12-30 Closed steam continuous sterilizer with direct heating function Expired - Fee Related CN200994931Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103300454A (en) * 2012-03-13 2013-09-18 山东工大机械有限公司 Multifunctional tunnel type sterilization machine
CN103622130A (en) * 2013-11-14 2014-03-12 成都市翻鑫家科技有限公司 Pasteurization machine
CN103625698A (en) * 2013-11-14 2014-03-12 成都市翻鑫家科技有限公司 Pouch food pasteurization machine
CN103754427A (en) * 2013-11-14 2014-04-30 成都市翻鑫家科技有限公司 Bottled food pasteurization machine
CN104983029A (en) * 2015-06-10 2015-10-21 安徽宝昱电子科技有限公司 Comprehensive high-temperature sterilization device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103300454A (en) * 2012-03-13 2013-09-18 山东工大机械有限公司 Multifunctional tunnel type sterilization machine
CN103622130A (en) * 2013-11-14 2014-03-12 成都市翻鑫家科技有限公司 Pasteurization machine
CN103625698A (en) * 2013-11-14 2014-03-12 成都市翻鑫家科技有限公司 Pouch food pasteurization machine
CN103754427A (en) * 2013-11-14 2014-04-30 成都市翻鑫家科技有限公司 Bottled food pasteurization machine
CN103625698B (en) * 2013-11-14 2015-09-09 成都市翻鑫家科技有限公司 A kind of Pouch food pasteurization machine
CN104983029A (en) * 2015-06-10 2015-10-21 安徽宝昱电子科技有限公司 Comprehensive high-temperature sterilization device

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