CN200986837Y - Electromagnet structure improvement - Google Patents
Electromagnet structure improvement Download PDFInfo
- Publication number
- CN200986837Y CN200986837Y CN 200620048144 CN200620048144U CN200986837Y CN 200986837 Y CN200986837 Y CN 200986837Y CN 200620048144 CN200620048144 CN 200620048144 CN 200620048144 U CN200620048144 U CN 200620048144U CN 200986837 Y CN200986837 Y CN 200986837Y
- Authority
- CN
- China
- Prior art keywords
- top cover
- ring
- cover
- electromagnet
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 238000001746 injection moulding Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 10
- 238000004080 punching Methods 0.000 abstract description 2
- 238000004804 winding Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000005284 excitation Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Electromagnets (AREA)
Abstract
Description
技术领域technical field
本实用新型是有关一种电磁铁构造改进,尤指一种利用射出成型加工方法,使一铁片环与塑料材料结合形成一电磁铁的顶盖构造,而达到符合制造成本降低规范的要求,且可将磁场限制于固定回路产生直线动作,特别适用于电磁铁或类似结构。The utility model relates to an improvement of an electromagnet structure, especially a top cover structure of an electromagnet formed by combining an iron sheet ring and a plastic material by using an injection molding processing method, so as to meet the requirements of the manufacturing cost reduction specification. And it can limit the magnetic field to the fixed circuit to produce linear motion, especially suitable for electromagnets or similar structures.
背景技术Background technique
按,电磁铁乃是将磁能量转换为线性往复动力执行的元件,举凡需有间歇性动作的机构皆可设计使用,故被使用的范围非常广泛,而常见的电磁铁构造,皆由一圆柱体藉由车床加工机加工车出一端具有螺纹头的筒状外壳,再经防锈镀化处理后,于外壳的底端结合一盖体所组成。但,该等常见的电磁铁构造,其不仅造成原料的浪费,且经防锈镀化处理后必须符合规范,因此检验上精度要求较高,且手续烦杂,导致加工成本代价较高,而产品的不一致性亦较高,故不适合大量生产。Press, an electromagnet is a component that converts magnetic energy into linear reciprocating power. For example, any mechanism that requires intermittent action can be designed and used, so it can be used in a wide range of applications. The common electromagnet structure is composed of a cylinder The body is formed by turning a cylindrical shell with a threaded head at one end by lathe processing machine, and after anti-rust plating treatment, a cover is combined at the bottom of the shell. However, these common electromagnet structures not only cause waste of raw materials, but also must meet the specifications after anti-rust plating treatment. Therefore, the inspection accuracy is high and the procedures are complicated, resulting in high processing costs. And the product The inconsistency is also high, so it is not suitable for mass production.
有鉴于此,本发明人针对上述结构有待改进的缺点,乃潜心研思、设计组制,期能有效改善上述的缺点,为本实用新型所欲研创的发明动机。In view of this, the inventor of the present invention aimed at the shortcomings of the above-mentioned structure to be improved, and devoted himself to research and design of the assembly system, hoping to effectively improve the above-mentioned shortcomings, which is the motivation for the invention to be developed by the utility model.
发明内容Contents of the invention
本实用新型的主要目的,在于提供一种电磁铁构造改进,使产品更易于符合精度要求的规范,并且提升工作时效及产品的产量,以降低生产制造成本。The main purpose of the utility model is to provide an improved structure of the electromagnet, so that the product can more easily meet the specifications of the precision requirements, and improve the working time and the output of the product, so as to reduce the manufacturing cost.
为达上述目的,本实用新型所设的电磁铁构造改进,主要是藉由一冲压成型且周缘环设有多个可供壳体铆合的槽孔的铁片环,衬设于一模具内,经塑料射出成型加工,并藉由该铁片环环片上或顶端凸缘侧面所设的多个镂孔,方便塑料射出时入料共同结合,且使该铁片环与塑料材料可紧密结合,并形成一顶部具有螺牙的中空状顶盖,而底部则形成一可供线圈绕设的线轴,而于该线轴内穿设一可动铁心,并套设于一筒状壳体内,使可动铁心的端部露出于顶盖外侧,且使该顶盖与该壳体相互铆合固定,另于壳体底部则与一装设有固定铁心的底盖铆合固定,使磁场限制于固定回路,以带动可动铁心产生直线动作,藉此可省去顶盖车牙及镀化等烦杂的加工手续,以降低生产制造的成本,及改善产品更易于符合精度要求的规范。In order to achieve the above purpose, the improved structure of the electromagnet provided by the utility model is mainly formed by a punching and forming and the peripheral ring is provided with a plurality of slotted holes for riveting of the shell, which is lined in a mold , processed by plastic injection molding, and through the multiple perforations set on the iron sheet ring or the side of the top flange, it is convenient for the material to be combined when the plastic is injected, and the iron sheet ring and the plastic material can be tightly combined , and form a hollow top cover with screw teeth on the top, and a bobbin for coil winding is formed at the bottom, and a movable iron core is passed through the bobbin, and is sleeved in a cylindrical shell, so that The end of the movable iron core is exposed outside the top cover, and the top cover and the shell are riveted and fixed to each other, and the bottom of the shell is riveted and fixed with a bottom cover equipped with a fixed iron core, so that the magnetic field is limited to The fixed circuit is used to drive the movable iron core to produce linear motion, thereby eliminating the complicated processing procedures such as top cover turning and plating, so as to reduce the cost of manufacturing and improve the product to more easily meet the specifications required for precision.
本实用新型的其它特点及具体实施例可于以下配合附图的详细说明中,进一步了解。Other characteristics and specific embodiments of the utility model can be further understood in the following detailed description with accompanying drawings.
附图说明Description of drawings
图1为本实用新型的立体外观图。Fig. 1 is a three-dimensional appearance view of the utility model.
图2为本实用新型的构造分解示意图。Fig. 2 is a structural exploded schematic diagram of the utility model.
图3为本实用新型的剖面视图。Fig. 3 is a sectional view of the utility model.
图4为本实用新型的第二实施例构造分解示意图。Fig. 4 is an exploded schematic diagram of the structure of the second embodiment of the present invention.
图5为本实用新型的第二实施例剖面视图。Fig. 5 is a sectional view of the second embodiment of the present invention.
具体实施方式Detailed ways
请参图1~图3所示,本实用新型由一壳体10、一底盖20及一顶盖30及一可动铁心40所构成。Please refer to FIGS. 1 to 3 , the utility model is composed of a
其中该壳体10,由一片或多数片导磁性金属板片经冲压形成二侧分别具有相互对应的凸榫11及嵌槽12,并经弯曲相互嵌压扣合呈一筒状壳体10,且于该壳体10二端部分别设有凸片13、14,于凸片13、14的二侧缘则凸设有凸肋15、16,可供底盖20、顶盖30铆合。Among them, the
该底盖20于中央设有一穿孔21,并于穿孔21内套固一固定铁心22,于固定铁心22的顶端面则设呈一倾钭面23,以增加与可动铁心40的磁力接触面积,而于底盖20侧缘环设有对应上述壳体10底端部凸片14的凹槽24。The
该顶盖30,设有一冲压成型的铁片环31,周缘环设有多个与上述壳体10顶端部凸片13相对应的槽孔311,且另于该铁片环31顶端的凸缘312侧面设有多个镂孔313,可供塑料射出时方便入料共同结合,方便使两种不同材料紧密结合,并将该铁片环31衬设于一模具内,经塑料射出成型加工,使该铁片环31与所射出的塑料材料结合,形成一具有轴孔32的顶盖30,且该顶盖30顶端部轴孔32外缘环有螺牙33,而于顶盖30底部则形成一线轴34,于线轴34底端则具有一底板35,而使该线轴34间可供线圈36绕设。The
该可动铁心40,于底端则设呈圆锥端41可与固定铁心22的倾钭面23相对应,而顶端则设有一可供作动件连接的剖槽42,并于侧缘设有一垂直且贯穿剖槽42固定孔43,固定孔43下方则设有一环槽44。The
于组装时,将下盖20的凹槽24对准壳体10底端的凸片13盖合,并将凸片13二侧的凸肋15铆压于底盖20使其固定,而达到易于组装的便利性;而将可动铁心40配置于顶盖30轴孔32内,并装设于壳体10内部,且使该可动铁心40的前端部外露出,且将顶盖30铁片环31周缘的槽孔311对准壳体10顶端的凸片14盖合,并将凸片14二侧的凸肋16铆压于顶盖30使其固定,再将一螺帽50螺设于顶盖30的螺牙33上,且于可动铁心40端部套设一垫片51,并于其环槽44上扣合-C型环52,以构成一全新的电磁铁的构造,而由于该电磁铁顶盖30的螺牙33是由塑料材质射出成型,所以当螺帽50于螺锁时,即使其精度不好,仍可于螺锁时产生自动攻牙的效果,而易于达到符合规范的要求,并可节省车牙及防锈镀化处理等烦杂的加工手续,以降低其生产制造成本。When assembling, align the
请参图4、图5所示,为本实用新型另一实施例,主要是于顶盖30的铁片环31内部设置一底端部呈一斜锥面371的导磁铁块37,并于该导磁铁块37轴心处设有一穿孔372,且顶端外缘环设有外螺纹373,使其射出成型时将该导磁铁块37与塑料材料紧密结合固定,而于铁片环31凸缘312侧面所设的多个镂孔313亦可环设于该环片上,于设出成型时同样可达到方便入料共同结合的功效,且亦可使塑料材料与铁片环31紧密结合固定以构成一顶盖30,另将可动铁心40的环槽44设于底部侧缘,而圆锥端41则设置于顶端部,使其与预盖30内导磁铁块37的倾斜面371相对应,并于圆锥端41的端部固设有一轴杆45,于组装时,将该可动铁心40配置于顶盖30的线轴34内,并使该可动铁心40的轴杆45凸出于顶盖30,且底端的环槽44则外露于底盖20,并套设一垫片51由一C型环52扣合,同时将底盖20、顶盖30与壳体10相互铆合固定,而当顶盖30线圈36通电产生激磁时,亦可将磁场限制于固定回路内,使可动铁心40受磁回路影响而产生磁性,并向导磁铁块37移动,而带动作动件作功,藉此以构成一电磁铁构造。Please refer to Fig. 4, shown in Fig. 5, it is another embodiment of the present utility model, mainly is that a bottom end portion is the
综上所述,本实用新型确实可达到发明的预期目的,提供一种易于符合精度要求规范的电磁铁构造,并可提升工作时效、降低制造成本,且适于大量生产制造,具有实用价值无疑。To sum up, the utility model can indeed achieve the expected purpose of the invention, providing an electromagnet structure that is easy to meet the precision requirements and specifications, and can improve the working time and reduce the manufacturing cost, and is suitable for mass production, so it has practical value. .
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620048144 CN200986837Y (en) | 2006-11-24 | 2006-11-24 | Electromagnet structure improvement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620048144 CN200986837Y (en) | 2006-11-24 | 2006-11-24 | Electromagnet structure improvement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200986837Y true CN200986837Y (en) | 2007-12-05 |
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|---|---|---|---|
| CN 200620048144 Expired - Fee Related CN200986837Y (en) | 2006-11-24 | 2006-11-24 | Electromagnet structure improvement |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104620337A (en) * | 2012-06-20 | 2015-05-13 | 茵埃尔希亚有限公司 | Magnetic fixing device and connector |
| CN110462761A (en) * | 2017-03-23 | 2019-11-15 | 高桥电机(东莞)有限公司 | Solenoid valve and its manufacturing method |
| CN112901843A (en) * | 2021-01-19 | 2021-06-04 | 欧拉姆阀门科技有限公司 | Magnetic driving device without valve rod |
-
2006
- 2006-11-24 CN CN 200620048144 patent/CN200986837Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104620337A (en) * | 2012-06-20 | 2015-05-13 | 茵埃尔希亚有限公司 | Magnetic fixing device and connector |
| CN110462761A (en) * | 2017-03-23 | 2019-11-15 | 高桥电机(东莞)有限公司 | Solenoid valve and its manufacturing method |
| CN110462761B (en) * | 2017-03-23 | 2022-09-30 | 高桥电机(东莞)有限公司 | Solenoid valve and method for manufacturing same |
| CN112901843A (en) * | 2021-01-19 | 2021-06-04 | 欧拉姆阀门科技有限公司 | Magnetic driving device without valve rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: YOU YUEE; PATENTEE Free format text: FORMER OWNER: DU MINGDE Effective date: 20080711 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080711 Address after: No. two, 308 section, eight Li Xiang, Taipei County, Taiwan, Zhongshan Road: Co-patentee after: Du Yusheng Patentee after: A moon in the moon Co-patentee after: Du Zhengyue Address before: Eight Li County, Taipei County, Zhongshan Road Province, No. 113, No. 22, Taiwan: Patentee before: Du Mingde |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071205 Termination date: 20101124 |