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CN200986837Y - Electromagnet structure improvement - Google Patents

Electromagnet structure improvement Download PDF

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Publication number
CN200986837Y
CN200986837Y CN 200620048144 CN200620048144U CN200986837Y CN 200986837 Y CN200986837 Y CN 200986837Y CN 200620048144 CN200620048144 CN 200620048144 CN 200620048144 U CN200620048144 U CN 200620048144U CN 200986837 Y CN200986837 Y CN 200986837Y
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top cover
ring
cover
electromagnet
shell
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CN 200620048144
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Chinese (zh)
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杜明德
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A Moon In Moon
Du Yusheng
Du Zhengyue
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Abstract

An improved structure of electromagnet is prepared as setting iron sheet ring formed by punching in a mould, combining iron sheet ring with plastic material to form a hollow top cover with screw teeth on top, forming a bobbin for winding coil at bottom of top cover, setting a movable iron core in bobbin and sleeving it in a cylindrical shell to expose end of movable iron core out of top cover for riveting top cover and shell, setting bottom cover at bottom of shell for riveting bottom cover.

Description

电磁铁构造改进Electromagnet structure improvement

技术领域technical field

本实用新型是有关一种电磁铁构造改进,尤指一种利用射出成型加工方法,使一铁片环与塑料材料结合形成一电磁铁的顶盖构造,而达到符合制造成本降低规范的要求,且可将磁场限制于固定回路产生直线动作,特别适用于电磁铁或类似结构。The utility model relates to an improvement of an electromagnet structure, especially a top cover structure of an electromagnet formed by combining an iron sheet ring and a plastic material by using an injection molding processing method, so as to meet the requirements of the manufacturing cost reduction specification. And it can limit the magnetic field to the fixed circuit to produce linear motion, especially suitable for electromagnets or similar structures.

背景技术Background technique

按,电磁铁乃是将磁能量转换为线性往复动力执行的元件,举凡需有间歇性动作的机构皆可设计使用,故被使用的范围非常广泛,而常见的电磁铁构造,皆由一圆柱体藉由车床加工机加工车出一端具有螺纹头的筒状外壳,再经防锈镀化处理后,于外壳的底端结合一盖体所组成。但,该等常见的电磁铁构造,其不仅造成原料的浪费,且经防锈镀化处理后必须符合规范,因此检验上精度要求较高,且手续烦杂,导致加工成本代价较高,而产品的不一致性亦较高,故不适合大量生产。Press, an electromagnet is a component that converts magnetic energy into linear reciprocating power. For example, any mechanism that requires intermittent action can be designed and used, so it can be used in a wide range of applications. The common electromagnet structure is composed of a cylinder The body is formed by turning a cylindrical shell with a threaded head at one end by lathe processing machine, and after anti-rust plating treatment, a cover is combined at the bottom of the shell. However, these common electromagnet structures not only cause waste of raw materials, but also must meet the specifications after anti-rust plating treatment. Therefore, the inspection accuracy is high and the procedures are complicated, resulting in high processing costs. And the product The inconsistency is also high, so it is not suitable for mass production.

有鉴于此,本发明人针对上述结构有待改进的缺点,乃潜心研思、设计组制,期能有效改善上述的缺点,为本实用新型所欲研创的发明动机。In view of this, the inventor of the present invention aimed at the shortcomings of the above-mentioned structure to be improved, and devoted himself to research and design of the assembly system, hoping to effectively improve the above-mentioned shortcomings, which is the motivation for the invention to be developed by the utility model.

发明内容Contents of the invention

本实用新型的主要目的,在于提供一种电磁铁构造改进,使产品更易于符合精度要求的规范,并且提升工作时效及产品的产量,以降低生产制造成本。The main purpose of the utility model is to provide an improved structure of the electromagnet, so that the product can more easily meet the specifications of the precision requirements, and improve the working time and the output of the product, so as to reduce the manufacturing cost.

为达上述目的,本实用新型所设的电磁铁构造改进,主要是藉由一冲压成型且周缘环设有多个可供壳体铆合的槽孔的铁片环,衬设于一模具内,经塑料射出成型加工,并藉由该铁片环环片上或顶端凸缘侧面所设的多个镂孔,方便塑料射出时入料共同结合,且使该铁片环与塑料材料可紧密结合,并形成一顶部具有螺牙的中空状顶盖,而底部则形成一可供线圈绕设的线轴,而于该线轴内穿设一可动铁心,并套设于一筒状壳体内,使可动铁心的端部露出于顶盖外侧,且使该顶盖与该壳体相互铆合固定,另于壳体底部则与一装设有固定铁心的底盖铆合固定,使磁场限制于固定回路,以带动可动铁心产生直线动作,藉此可省去顶盖车牙及镀化等烦杂的加工手续,以降低生产制造的成本,及改善产品更易于符合精度要求的规范。In order to achieve the above purpose, the improved structure of the electromagnet provided by the utility model is mainly formed by a punching and forming and the peripheral ring is provided with a plurality of slotted holes for riveting of the shell, which is lined in a mold , processed by plastic injection molding, and through the multiple perforations set on the iron sheet ring or the side of the top flange, it is convenient for the material to be combined when the plastic is injected, and the iron sheet ring and the plastic material can be tightly combined , and form a hollow top cover with screw teeth on the top, and a bobbin for coil winding is formed at the bottom, and a movable iron core is passed through the bobbin, and is sleeved in a cylindrical shell, so that The end of the movable iron core is exposed outside the top cover, and the top cover and the shell are riveted and fixed to each other, and the bottom of the shell is riveted and fixed with a bottom cover equipped with a fixed iron core, so that the magnetic field is limited to The fixed circuit is used to drive the movable iron core to produce linear motion, thereby eliminating the complicated processing procedures such as top cover turning and plating, so as to reduce the cost of manufacturing and improve the product to more easily meet the specifications required for precision.

本实用新型的其它特点及具体实施例可于以下配合附图的详细说明中,进一步了解。Other characteristics and specific embodiments of the utility model can be further understood in the following detailed description with accompanying drawings.

附图说明Description of drawings

图1为本实用新型的立体外观图。Fig. 1 is a three-dimensional appearance view of the utility model.

图2为本实用新型的构造分解示意图。Fig. 2 is a structural exploded schematic diagram of the utility model.

图3为本实用新型的剖面视图。Fig. 3 is a sectional view of the utility model.

图4为本实用新型的第二实施例构造分解示意图。Fig. 4 is an exploded schematic diagram of the structure of the second embodiment of the present invention.

图5为本实用新型的第二实施例剖面视图。Fig. 5 is a sectional view of the second embodiment of the present invention.

具体实施方式Detailed ways

请参图1~图3所示,本实用新型由一壳体10、一底盖20及一顶盖30及一可动铁心40所构成。Please refer to FIGS. 1 to 3 , the utility model is composed of a casing 10 , a bottom cover 20 , a top cover 30 and a movable iron core 40 .

其中该壳体10,由一片或多数片导磁性金属板片经冲压形成二侧分别具有相互对应的凸榫11及嵌槽12,并经弯曲相互嵌压扣合呈一筒状壳体10,且于该壳体10二端部分别设有凸片13、14,于凸片13、14的二侧缘则凸设有凸肋15、16,可供底盖20、顶盖30铆合。Among them, the housing 10 is formed by stamping one or more pieces of magnetically permeable metal plates with corresponding tenons 11 and sockets 12 on both sides, and is bent and pressed together to form a cylindrical housing 10. Protruding pieces 13 and 14 are respectively provided at the two ends of the housing 10 , and protruding ribs 15 and 16 are provided on the two side edges of the protruding pieces 13 and 14 for riveting of the bottom cover 20 and the top cover 30 .

该底盖20于中央设有一穿孔21,并于穿孔21内套固一固定铁心22,于固定铁心22的顶端面则设呈一倾钭面23,以增加与可动铁心40的磁力接触面积,而于底盖20侧缘环设有对应上述壳体10底端部凸片14的凹槽24。The bottom cover 20 is provided with a perforation 21 in the center, and a fixed iron core 22 is fixed in the perforation 21, and an inclined surface 23 is provided on the top surface of the fixed iron core 22 to increase the magnetic contact area with the movable iron core 40 , and a groove 24 corresponding to the lug 14 at the bottom end of the housing 10 is provided on the side edge of the bottom cover 20 .

该顶盖30,设有一冲压成型的铁片环31,周缘环设有多个与上述壳体10顶端部凸片13相对应的槽孔311,且另于该铁片环31顶端的凸缘312侧面设有多个镂孔313,可供塑料射出时方便入料共同结合,方便使两种不同材料紧密结合,并将该铁片环31衬设于一模具内,经塑料射出成型加工,使该铁片环31与所射出的塑料材料结合,形成一具有轴孔32的顶盖30,且该顶盖30顶端部轴孔32外缘环有螺牙33,而于顶盖30底部则形成一线轴34,于线轴34底端则具有一底板35,而使该线轴34间可供线圈36绕设。The top cover 30 is provided with a stamped iron ring 31, and the peripheral ring is provided with a plurality of slots 311 corresponding to the top protruding piece 13 of the housing 10, and the flange at the top of the iron ring 31 The side of 312 is provided with a plurality of perforated holes 313, which can be used for the convenience of feeding and combining the materials when the plastic is injected, so as to facilitate the close combination of two different materials, and the iron ring 31 is lined in a mold, and processed by plastic injection molding. The iron ring 31 is combined with the injected plastic material to form a top cover 30 with a shaft hole 32, and the top end of the top cover 30 has a thread 33 on the outer edge of the shaft hole 32, and the bottom of the top cover 30 is A bobbin 34 is formed, and a bottom plate 35 is provided at the bottom of the bobbin 34 so that the coil 36 can be wound between the bobbins 34 .

该可动铁心40,于底端则设呈圆锥端41可与固定铁心22的倾钭面23相对应,而顶端则设有一可供作动件连接的剖槽42,并于侧缘设有一垂直且贯穿剖槽42固定孔43,固定孔43下方则设有一环槽44。The movable iron core 40 is provided with a conical end 41 at the bottom to correspond to the inclined surface 23 of the fixed iron core 22, while the top is provided with a slot 42 for connecting the moving parts, and a side edge is provided with a The fixing hole 43 is vertical and runs through the sectional groove 42 , and a ring groove 44 is provided below the fixing hole 43 .

于组装时,将下盖20的凹槽24对准壳体10底端的凸片13盖合,并将凸片13二侧的凸肋15铆压于底盖20使其固定,而达到易于组装的便利性;而将可动铁心40配置于顶盖30轴孔32内,并装设于壳体10内部,且使该可动铁心40的前端部外露出,且将顶盖30铁片环31周缘的槽孔311对准壳体10顶端的凸片14盖合,并将凸片14二侧的凸肋16铆压于顶盖30使其固定,再将一螺帽50螺设于顶盖30的螺牙33上,且于可动铁心40端部套设一垫片51,并于其环槽44上扣合-C型环52,以构成一全新的电磁铁的构造,而由于该电磁铁顶盖30的螺牙33是由塑料材质射出成型,所以当螺帽50于螺锁时,即使其精度不好,仍可于螺锁时产生自动攻牙的效果,而易于达到符合规范的要求,并可节省车牙及防锈镀化处理等烦杂的加工手续,以降低其生产制造成本。When assembling, align the groove 24 of the lower cover 20 with the protruding piece 13 at the bottom of the housing 10 and cover it, and rivet the ribs 15 on both sides of the protruding piece 13 to the bottom cover 20 to fix it, so as to achieve easy assembly convenience; and the movable iron core 40 is arranged in the shaft hole 32 of the top cover 30, and installed inside the housing 10, and the front end of the movable iron core 40 is exposed, and the top cover 30 iron sheet ring The slot hole 311 on the periphery of the housing 10 is aligned with the lug 14 on the top of the housing 10, and the ribs 16 on both sides of the lug 14 are riveted on the top cover 30 to fix it, and then a nut 50 is screwed on the top cover. On the thread 33 of the cover 30, a gasket 51 is sleeved at the end of the movable iron core 40, and a C-shaped ring 52 is fastened on the ring groove 44 to form a brand-new electromagnet structure. The thread 33 of the electromagnet top cover 30 is formed by injection molding of plastic material, so when the nut 50 is screwed, even if the precision is not good, the effect of automatic tapping can still be produced when the screw is locked, and it is easy to meet the requirements. It can meet the requirements of the standard, and can save complicated processing procedures such as turning teeth and anti-rust plating treatment, so as to reduce its manufacturing cost.

请参图4、图5所示,为本实用新型另一实施例,主要是于顶盖30的铁片环31内部设置一底端部呈一斜锥面371的导磁铁块37,并于该导磁铁块37轴心处设有一穿孔372,且顶端外缘环设有外螺纹373,使其射出成型时将该导磁铁块37与塑料材料紧密结合固定,而于铁片环31凸缘312侧面所设的多个镂孔313亦可环设于该环片上,于设出成型时同样可达到方便入料共同结合的功效,且亦可使塑料材料与铁片环31紧密结合固定以构成一顶盖30,另将可动铁心40的环槽44设于底部侧缘,而圆锥端41则设置于顶端部,使其与预盖30内导磁铁块37的倾斜面371相对应,并于圆锥端41的端部固设有一轴杆45,于组装时,将该可动铁心40配置于顶盖30的线轴34内,并使该可动铁心40的轴杆45凸出于顶盖30,且底端的环槽44则外露于底盖20,并套设一垫片51由一C型环52扣合,同时将底盖20、顶盖30与壳体10相互铆合固定,而当顶盖30线圈36通电产生激磁时,亦可将磁场限制于固定回路内,使可动铁心40受磁回路影响而产生磁性,并向导磁铁块37移动,而带动作动件作功,藉此以构成一电磁铁构造。Please refer to Fig. 4, shown in Fig. 5, it is another embodiment of the present utility model, mainly is that a bottom end portion is the permeable magnet block 37 of an oblique cone surface 371 inside the iron ring 31 of top cover 30, and The core of the magnet guide block 37 is provided with a perforation 372, and the top outer edge ring is provided with an external thread 373, so that the magnet guide block 37 is closely combined with the plastic material and fixed on the iron ring 31 flange during injection molding. A plurality of piercing holes 313 provided on the side of 312 can also be arranged on the ring sheet, which can also achieve the effect of convenient feeding and joint combination when setting out the molding, and can also make the plastic material and the iron sheet ring 31 tightly combined and fixed to A top cover 30 is formed, and the annular groove 44 of the movable iron core 40 is arranged on the side edge of the bottom, and the conical end 41 is arranged on the top end, so that it corresponds to the inclined surface 371 of the magnet block 37 in the pre-cover 30, A shaft 45 is fixed at the end of the conical end 41. When assembling, the movable iron core 40 is arranged in the bobbin 34 of the top cover 30, and the shaft 45 of the movable iron core 40 protrudes from the top. cover 30, and the ring groove 44 at the bottom end is exposed to the bottom cover 20, and a gasket 51 is sleeved to be fastened by a C-shaped ring 52, and the bottom cover 20, the top cover 30 and the housing 10 are riveted and fixed to each other at the same time, And when the top cover 30 coil 36 is energized to generate excitation, the magnetic field can also be limited in the fixed circuit, so that the movable iron core 40 is affected by the magnetic circuit to generate magnetism, and moves to the guide magnet block 37, and drives the moving parts to perform work. In this way, an electromagnet structure is formed.

综上所述,本实用新型确实可达到发明的预期目的,提供一种易于符合精度要求规范的电磁铁构造,并可提升工作时效、降低制造成本,且适于大量生产制造,具有实用价值无疑。To sum up, the utility model can indeed achieve the expected purpose of the invention, providing an electromagnet structure that is easy to meet the precision requirements and specifications, and can improve the working time and reduce the manufacturing cost, and is suitable for mass production, so it has practical value. .

Claims (5)

1.一种电磁铁构造改进,设有一壳体、一底盖及一顶盖,该壳体由弧形片体所构成筒状的壳体,于壳体二端部分别铆合一底盖及一顶盖,并于顶盖轴孔内部配一可动铁心,而使可动铁心的端部露于外侧,其特征在于:该顶盖是由一冲压成型的铁片环衬设于一模具内,并经塑料射出成型加工,形成一中心具有轴孔的顶盖,且该顶盖顶部轴孔外缘环有螺牙,而底部则形成一线轴,于线轴底端则其有一底板,并于该线轴间绕设有线圈。1. An improved electromagnet structure, which is provided with a shell, a bottom cover and a top cover. The shell is a cylindrical shell made of arc-shaped sheets, and a bottom cover is riveted on the two ends of the shell respectively. And a top cover, and a movable iron core is arranged inside the shaft hole of the top cover, so that the end of the movable iron core is exposed to the outside. It is characterized in that: the top cover is lined by a stamped iron ring In the mold, and processed by plastic injection molding, a top cover with a shaft hole in the center is formed, and the outer edge of the shaft hole on the top of the top cover has screw teeth, and the bottom forms a spool, and there is a bottom plate at the bottom of the spool. A coil is wound between the bobbins. 2.如权利要求1所述的一种电磁铁构造改进,其特征在于:其中该顶盖的铁片环周缘环设有多个槽孔,可供壳体铆合固定。2. The improved structure of the electromagnet according to claim 1, wherein the iron ring of the top cover is provided with a plurality of slot holes for riveting and fixing the casing. 3.如权利要求1所述的一种电磁铁构造改进,其特征在于:其中该顶盖的铁片环环片上环设有多个镂孔。3. The improved structure of the electromagnet according to claim 1, wherein the upper ring of the iron sheet ring of the top cover is provided with a plurality of perforated holes. 4.如权利要求1所述的一种电磁铁构造改进,其特征在于:其中该顶盖的铁片环顶端凸缘侧面环设有多个镂孔。4. An improved electromagnet structure as claimed in claim 1, characterized in that: wherein the iron ring of the top cover is provided with a plurality of hollow holes on the side ring of the top flange. 5.如权利要求1所述的一种电磁铁构造改进,其特征在于:其中该顶盖的铁片环内部设有一导磁铁块,而该导磁铁块顶端部外缘环设有外螺纹,中心则设有一穿孔,底端部则设有一斜锥面。5. The improvement of a kind of electromagnet structure as claimed in claim 1, characterized in that: wherein the iron sheet ring of the top cover is provided with a magnet-conducting block, and the outer edge ring of the top end of the magnet-conducting block is provided with external threads, The center is provided with a perforation, and the bottom end is provided with an oblique cone.
CN 200620048144 2006-11-24 2006-11-24 Electromagnet structure improvement Expired - Fee Related CN200986837Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104620337A (en) * 2012-06-20 2015-05-13 茵埃尔希亚有限公司 Magnetic fixing device and connector
CN110462761A (en) * 2017-03-23 2019-11-15 高桥电机(东莞)有限公司 Solenoid valve and its manufacturing method
CN112901843A (en) * 2021-01-19 2021-06-04 欧拉姆阀门科技有限公司 Magnetic driving device without valve rod

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104620337A (en) * 2012-06-20 2015-05-13 茵埃尔希亚有限公司 Magnetic fixing device and connector
CN110462761A (en) * 2017-03-23 2019-11-15 高桥电机(东莞)有限公司 Solenoid valve and its manufacturing method
CN110462761B (en) * 2017-03-23 2022-09-30 高桥电机(东莞)有限公司 Solenoid valve and method for manufacturing same
CN112901843A (en) * 2021-01-19 2021-06-04 欧拉姆阀门科技有限公司 Magnetic driving device without valve rod

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