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CN200986393Y - Sintering trolley wheel - Google Patents

Sintering trolley wheel Download PDF

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Publication number
CN200986393Y
CN200986393Y CN 200620053165 CN200620053165U CN200986393Y CN 200986393 Y CN200986393 Y CN 200986393Y CN 200620053165 CN200620053165 CN 200620053165 CN 200620053165 U CN200620053165 U CN 200620053165U CN 200986393 Y CN200986393 Y CN 200986393Y
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CN
China
Prior art keywords
bearing
trolley
grease
sintering machine
wheel
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Expired - Lifetime
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CN 200620053165
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Chinese (zh)
Inventor
周胜良
刘相佩
戴传德
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Zhongye Changtian International Engineering Co Ltd
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Zhongye Changtian International Engineering Co Ltd
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Priority to CN 200620053165 priority Critical patent/CN200986393Y/en
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Publication of CN200986393Y publication Critical patent/CN200986393Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

本实用新型公开了一种能提高轴承使用寿命的烧结机台车车轮,该烧结机台车车轮,包括车轮体、轴承、台车轴,轴承套设于台车轴的端部,车轮体套设于轴承上,所述轴承上设有润滑口,台车轴上设有油脂通道,油脂通道一端设有注油嘴,另一端与润滑口相通。

The utility model discloses a sintering machine trolley wheel which can improve the service life of the bearing. The sintering machine trolley wheel comprises a wheel body, a bearing, and a trolley axle. On the bearing, a lubricating port is provided on the bearing, a grease passage is provided on the axle of the trolley, a grease nozzle is provided at one end of the grease passage, and the other end communicates with the lubricating port.

Description

烧结机台车车轮Sintering machine trolley wheels

技术领域technical field

本实用新型涉及烧结机设备,尤其涉及烧结机台车车轮。The utility model relates to sintering machine equipment, in particular to a sintering machine trolley wheel.

背景技术Background technique

烧结机台车是烧结机的重要部件之一,其数量很多,工作环境恶劣。台车在头部装满混匀料(含铺底料)后向尾部运行,混匀料外表面在点火炉下部点火烧结,在抽风负压的作用下,混匀料被烧结并向下延伸,在烧结机尾部烧结过程完成并卸下,台车再沿下部轨道返回。烧结机台车在车轮的支撑下运动,为保证车轮轴承具有较长的使用寿命,需定期给台车车轮轴承加注油脂。现有的技术中,台车车轮轴承的加油方式为润滑油脂从轴承外侧进入轴承中,在油压的作用下,油脂穿过滚动轴承,从轴承的另一侧排出。现有技术的缺点是:在给烧结机台车车轮的轴承注油的过程中,润滑油脂须从轴承的一侧进入轴承,再穿过滚动轴承,从轴承的另一侧排出,由于台车车轮的不断运动,由此产生的铁屑等污物会混合在润滑油脂中,当润滑油脂穿过滚动轴承时,铁屑等污物会停留在滚动轴承内部,滚动轴承容易磨损,使用寿命低,轴承磨损后若不及时进行更换,台车轴也会受被磨损的轴承影响而损坏,这使得烧结机台车车轮的维护成本很高;损坏的烧结机台车的车轮通常是采取整体更换方式,将在线的损坏了的烧结机台车整体拆卸,把已装配好的备用烧结机台车整体吊装到生产线上,一次吊装需2小时,对烧结机台车的生产效率造成不良影响。The sintering machine trolley is one of the important parts of the sintering machine, there are many of them, and the working environment is harsh. The trolley runs toward the tail after the head is filled with the mixed material (including the bottom material). The outer surface of the mixed material is ignited and sintered at the lower part of the ignition furnace. Under the action of the negative pressure of the draft, the mixed material is sintered and extends downward. After the sintering process is completed and unloaded at the tail of the sintering machine, the trolley returns along the lower track. The sintering machine trolley moves under the support of the wheels. In order to ensure the wheel bearings have a long service life, it is necessary to regularly add grease to the wheel bearings of the trolley. In the prior art, the oiling method of the trolley wheel bearing is that lubricating grease enters the bearing from the outside of the bearing, and under the action of oil pressure, the grease passes through the rolling bearing and is discharged from the other side of the bearing. The disadvantage of the prior art is: during the process of oiling the bearing of the trolley wheel of the sintering machine, the lubricating grease must enter the bearing from one side of the bearing, then pass through the rolling bearing, and be discharged from the other side of the bearing. Continuous movement, the resulting iron filings and other dirt will be mixed in the lubricating grease, when the lubricating grease passes through the rolling bearing, the iron filings and other dirt will stay inside the rolling bearing, the rolling bearing is easy to wear, and the service life is low. If it is not replaced in time, the axle of the trolley will also be damaged by the worn bearings, which makes the maintenance cost of the wheels of the sintering machine trolley very high; the wheels of the damaged sintering machine trolley are usually replaced as a whole, and the online damage The completed sintering machine trolley is disassembled as a whole, and the assembled spare sintering machine trolley is hoisted to the production line as a whole. It takes 2 hours for one hoisting, which has a negative impact on the production efficiency of the sintering machine trolley.

实用新型内容Utility model content

本实用新型要解决的技术问题是克服现有技术的不足,提供一种能提高轴承使用寿命的烧结机台车车轮。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a sintering machine trolley wheel which can improve the service life of the bearing.

本实用新型的烧结机台车车轮,包括车轮体、轴承和台车轴,轴承套设于台车轴的端部,车轮体套设于轴承上,所述轴承上设有润滑口,台车轴上设有油脂通道,油脂通道一端设有注油嘴,另一端与润滑口相通。The trolley wheel of the sintering machine of the utility model includes a wheel body, a bearing and a trolley shaft. There is a grease channel, one end of the grease channel is provided with a grease nozzle, and the other end communicates with the lubricating port.

所述台车轴上套设有第一轴套,台车轴端部装设有第二轴套,轴承的轴承内圈通过第一轴套和第二轴套定位,轴承的轴承外圈通过车轮体和装设于车轮体上的轴端盖定位。The first axle sleeve is sleeved on the axle of the trolley, and the second axle sleeve is installed at the end of the axle of the carriage. The bearing inner ring of the bearing is positioned through the first axle sleeve and the second axle sleeve, and the bearing outer ring of the bearing passes through the wheel body. It is positioned with the axle end cover installed on the wheel body.

所述注油嘴装设于第二轴套上,并与油脂通道相连。The grease nozzle is installed on the second shaft sleeve and connected with the grease channel.

所述轴端盖和车轮体上分别设有密封件。The axle end cover and the wheel body are respectively provided with seals.

与现有技术相比,本实用新型的优点就在于:在给烧结机台车车轮的轴承注油的过程中,干净的润滑油脂从注油嘴进入台车轴上所设油脂通道,再从油脂通道进入轴承内圈所设润滑口,润滑油脂在压力作用下从轴承内部排出到轴承外侧,在此过程中润滑油脂不仅不会将轴承外侧的铁屑等污物带入轴承内部,而且可以将进入轴承内部的铁屑等污物从轴承内部带出轴承,可有效防止铁屑等污物对轴承的损害以及被磨损的轴承对台车轴的损害,从而极大的提高了轴承和台车轴的使用寿命;减少了烧结机台车车轮的更换量,降低了烧结机台车的维护成本;避免因经常更换烧结机台车车轮而打断烧结机的生产进度,提高了烧结机的生产效率。Compared with the prior art, the utility model has the advantage that in the process of oiling the bearings of the wheels of the trolley of the sintering machine, the clean lubricating grease enters the grease passage set on the axle of the trolley from the grease nozzle, and then enters from the grease passage. The lubricating port is set on the inner ring of the bearing, and the lubricating grease is discharged from the inside of the bearing to the outside of the bearing under the action of pressure. The internal iron filings and other dirt are taken out of the bearing from the inside of the bearing, which can effectively prevent the damage of the iron filings and other dirt to the bearing and the damage of the worn bearing to the axle of the trolley, thus greatly improving the service life of the bearing and the axle of the trolley ;Reduce the replacement amount of the sintering machine trolley wheels, and reduce the maintenance cost of the sintering machine trolley; avoid interrupting the production progress of the sintering machine due to frequent replacement of the sintering machine trolley wheels, and improve the production efficiency of the sintering machine.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图例说明:illustration:

1、车轮体     2、轴承1. Wheel body 2. Bearing

3、台车轴     4、注油嘴3. Table axle 4. Grease nozzle

5、轴端盖     6、密封件5. Shaft cover 6. Seal

21、轴承内圈  22、轴承外圈21. Bearing inner ring 22. Bearing outer ring

31、油脂通道  32、第一轴套31. Grease channel 32. The first shaft sleeve

33、第二轴套  211、润滑口33. Second shaft sleeve 211. Lubrication port

7、第一油腔   8、第二油腔7. The first oil chamber 8. The second oil chamber

具体实施方式Detailed ways

如图1所示,本实用新型的烧结机台车车轮,包括车轮体1、轴承2和台车轴3,轴承2套设于台车轴3的端部,车轮体1套设于轴承2上,其特征在于所述轴承2的轴承内圈21上设有润滑口211,台车轴3上设有油脂通道31,油脂通道31一端设有注油嘴4,另一端与润滑口211相通。台车轴3上套设有第一轴套32,台车轴3的端部装设有第二轴套33,轴承2的轴承内圈21通过第一轴套32和第二轴套33定位,轴承2的轴承外圈22通过车轮体1和装设于车轮体1上的轴端盖5定位。注油嘴4装设于第二轴套33上,并与油脂通道31相接。轴端盖5和车轮体1上分别设有密封件6。第一轴套32、轴承2和车轮体1之间形成了第一油腔7,第二轴套33、轴承2和轴端盖5之间形成了第二油腔8。烧结机工作时,烧结机台车被动力装置推动前进,车轮体1旋转,台车轴3不转。给轴承2加注润滑油脂时,干净的润滑油脂从注油嘴4进入,经台车轴3上的油脂通道31和轴承内圈21上的润滑口211进入轴承2内部,轴承2内原有的部分多余油脂被挤入第一油腔7和第二油腔8,第一油腔7和第二油腔8中多余的油脂经密封件6排出。因此加注油脂时,第一油腔7和第二油腔8中多余的油脂没有进入轴承2,保证了轴承2在干净的环境中工作。在此过程中,润滑油脂不仅没有将轴承2外侧的铁屑等污物带入轴承2内部,而且可以将进入轴承2内部的铁屑等污物从轴承2内部带出轴承2,从而极大的提高了轴承2的使用寿命。台车是24小时连续工作的,加注润滑油脂时需在台车运动中进行,由于台车轴3不旋转,故本结构保持了加油方便的特点。As shown in Figure 1, the trolley wheel of the sintering machine of the present invention includes a wheel body 1, a bearing 2 and a trolley shaft 3, the bearing 2 is sleeved on the end of the trolley shaft 3, and the wheel body 1 is sleeved on the bearing 2, It is characterized in that the bearing inner ring 21 of the bearing 2 is provided with a lubricating port 211 , the trolley shaft 3 is provided with a grease channel 31 , one end of the grease channel 31 is provided with a grease nozzle 4 , and the other end communicates with the lubricating port 211 . The first shaft sleeve 32 is sleeved on the trolley shaft 3, and the second shaft sleeve 33 is installed at the end of the trolley shaft 3. The bearing inner ring 21 of the bearing 2 is positioned by the first shaft sleeve 32 and the second shaft sleeve 33, and the bearing The bearing outer ring 22 of 2 is positioned by the wheel body 1 and the axle end cover 5 installed on the wheel body 1. The grease nozzle 4 is mounted on the second bushing 33 and connected to the grease channel 31 . Sealing elements 6 are respectively provided on the axle end cover 5 and the wheel body 1 . A first oil chamber 7 is formed between the first shaft sleeve 32 , the bearing 2 and the wheel body 1 , and a second oil chamber 8 is formed between the second shaft sleeve 33 , the bearing 2 and the shaft end cover 5 . When the sintering machine is working, the sintering machine trolley is pushed forward by the power device, the wheel body 1 rotates, and the trolley axle 3 does not rotate. When adding lubricating grease to the bearing 2, the clean lubricating grease enters from the grease nozzle 4, and enters the inside of the bearing 2 through the grease channel 31 on the carriage shaft 3 and the lubricating port 211 on the bearing inner ring 21, and the original part in the bearing 2 is redundant. Grease is squeezed into the first oil chamber 7 and the second oil chamber 8 , and excess grease in the first oil chamber 7 and the second oil chamber 8 is discharged through the seal 6 . Therefore, when adding grease, the excess grease in the first oil chamber 7 and the second oil chamber 8 does not enter the bearing 2, which ensures that the bearing 2 works in a clean environment. During this process, the lubricating grease not only did not bring the iron filings and other dirt outside the bearing 2 into the bearing 2, but also brought the iron filings and other dirt that entered the inside of the bearing 2 out of the bearing 2, thus greatly Improve the service life of the bearing 2. The trolley works continuously for 24 hours. When filling the lubricating grease, it needs to be carried out during the movement of the trolley. Since the trolley shaft 3 does not rotate, this structure maintains the feature of convenient refueling.

Claims (4)

1、一种烧结机台车车轮,包括车轮体(1)、轴承(2)和台车轴(3),轴承(2)套设于台车轴(3)的端部,车轮体(1)套设于轴承(2)上,其特征在于所述轴承(2)的轴承内圈(21)上设有润滑口(211),台车轴(3)上设有油脂通道(31),油脂通道(31)一端设有注油嘴(4),另一端与润滑口(211)相通。1. A trolley wheel for a sintering machine, comprising a wheel body (1), a bearing (2) and a trolley shaft (3), the bearing (2) is sleeved on the end of the trolley shaft (3), and the wheel body (1) is sleeved It is located on the bearing (2), and is characterized in that a lubricating port (211) is provided on the bearing inner ring (21) of the bearing (2), and a grease channel (31) is provided on the trolley axle (3), and the grease channel ( 31) One end is provided with a grease nipple (4), and the other end communicates with the lubricating port (211). 2、根据权利要求1所述烧结机台车车轮,其特征在于所述台车轴(3)上套设有第一轴套(32),台车轴(3)的端部装设有第二轴套(33),轴承(2)的轴承内圈(21)通过第一轴套(32)和第二轴套(33)定位,轴承(2)的轴承外圈(22)通过车轮体(1)和装设于车轮体(1)上的轴端盖(5)定位。2. The trolley wheel of the sintering machine according to claim 1, characterized in that the trolley shaft (3) is covered with a first bushing (32), and the end of the trolley shaft (3) is equipped with a second shaft sleeve (33), the bearing inner ring (21) of the bearing (2) is positioned through the first axle sleeve (32) and the second axle sleeve (33), and the bearing outer ring (22) of the bearing (2) passes through the wheel body (1 ) and the location of the axle end cover (5) installed on the wheel body (1). 3、根据权利要求2所述烧结机台车车轮,其特征在于所述注油嘴(4)装设于第二轴套(33)上,并与油脂通道(31)相接。3. The wheel of the sintering machine trolley according to claim 2, characterized in that the grease nozzle (4) is installed on the second bushing (33) and connected to the grease channel (31). 4、根据权利要求2或3所述烧结机台车车轮,其特征在于所述轴端盖(5)和车轮体(1)上分别设有密封件(6)。4. The wheel of the sintering machine trolley according to claim 2 or 3, characterized in that seals (6) are respectively provided on the axle end cover (5) and the wheel body (1).
CN 200620053165 2006-12-19 2006-12-19 Sintering trolley wheel Expired - Lifetime CN200986393Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620053165 CN200986393Y (en) 2006-12-19 2006-12-19 Sintering trolley wheel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620053165 CN200986393Y (en) 2006-12-19 2006-12-19 Sintering trolley wheel

Publications (1)

Publication Number Publication Date
CN200986393Y true CN200986393Y (en) 2007-12-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620053165 Expired - Lifetime CN200986393Y (en) 2006-12-19 2006-12-19 Sintering trolley wheel

Country Status (1)

Country Link
CN (1) CN200986393Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011061146A1 (en) * 2009-11-19 2011-05-26 Cnh Belgium N.V. Depth adjustment assembly for a disc opener of an agricultural implement
CN103353229A (en) * 2013-08-08 2013-10-16 张鑫 Anti-lock trolley traveling mechanism for sintering machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011061146A1 (en) * 2009-11-19 2011-05-26 Cnh Belgium N.V. Depth adjustment assembly for a disc opener of an agricultural implement
CN103353229A (en) * 2013-08-08 2013-10-16 张鑫 Anti-lock trolley traveling mechanism for sintering machine
CN103353229B (en) * 2013-08-08 2015-04-22 张鑫 Anti-lock trolley traveling mechanism for sintering machine

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Effective date of abandoning: 20090722

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