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CN200977715Y - Straight driving injection machine liftout attachment - Google Patents

Straight driving injection machine liftout attachment Download PDF

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Publication number
CN200977715Y
CN200977715Y CN 200620065502 CN200620065502U CN200977715Y CN 200977715 Y CN200977715 Y CN 200977715Y CN 200620065502 CN200620065502 CN 200620065502 CN 200620065502 U CN200620065502 U CN 200620065502U CN 200977715 Y CN200977715 Y CN 200977715Y
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China
Prior art keywords
motor
thimble
screw pair
guide plate
motor rotor
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Expired - Fee Related
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CN 200620065502
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Chinese (zh)
Inventor
王鸿博
李小侠
赵护林
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Shunde Vocational and Technical College
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Shunde Vocational and Technical College
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Abstract

本实用新型涉及一种直驱式注塑机顶出装置,包括顶针导板;特点是:还包括一端固定在模板上的两根以上的导杆,导杆另一端穿过顶针导板并间隙配合;还包括一端固定在顶针导板上的两根以上的顶针杆,顶针杆另一端穿过模板并间隙配合;还包括带动顶针导板运动的丝杆副及电机;电机包括电机壳体、电机后盖、电机转子、电机绕组及套设在电机转子外的助滑装置;丝杆副穿过电机转子并与其螺纹配合,丝杆副的一端与顶针导板固定连接;还包括固定在模板上的支架,电机壳体固定在支架上。本实用新型的动力通过丝杠副直接传递给顶针板,能量损失小,传递效率高,传动环节少,动力传递响应快,运动精度高,控制更灵敏,结构简化,节省空间,零部件数目少,制造成本下降,维修方便。

Figure 200620065502

The utility model relates to a direct-drive injection molding machine ejector device, which includes a thimble guide plate; and is characterized in that: it also includes more than two guide rods with one end fixed on the template, and the other end of the guide rods passes through the thimble guide plate and fits in a gap; It includes more than two thimble rods with one end fixed on the thimble guide plate, and the other end of the thimble rod passes through the template and is clearance-fitted; it also includes a screw pair and a motor that drives the movement of the thimble guide plate; the motor includes a motor housing, a motor back cover, The motor rotor, the motor winding and the sliding device set outside the motor rotor; the screw pair passes through the motor rotor and fits with its thread, and one end of the screw pair is fixedly connected with the thimble guide plate; it also includes a bracket fixed on the template, and The casing is fixed on the support. The power of the utility model is directly transmitted to the thimble plate through the screw pair, the energy loss is small, the transmission efficiency is high, the transmission links are few, the power transmission response is fast, the motion precision is high, the control is more sensitive, the structure is simplified, the space is saved, and the number of parts is small , the manufacturing cost is reduced, and the maintenance is convenient.

Figure 200620065502

Description

直驱式注塑机顶出装置Direct Drive Injection Molding Machine Ejection Device

技术领域technical field

本实用新型涉及一种直驱式注塑机顶出装置,属塑料注塑成型设备技术领域,也可应用于金属压铸成型设备、橡胶模压成型设备、压力机或其它有合模机构顶出装置的设备中。The utility model relates to a direct-drive injection molding machine ejector, which belongs to the technical field of plastic injection molding equipment, and can also be applied to metal die-casting equipment, rubber molding equipment, presses or other equipment with mold clamping mechanism ejectors. middle.

背景技术:Background technique:

现有电动注塑机顶出装置,均是通过带轮传动或齿轮传动机构将电动机的旋转运动传递给丝杠副,由丝杠副将此旋转运动转换成直线运动后再带动顶针板前进或后退,完成顶出和退回动作。此类顶出装置的不足之处在于:Existing ejection devices for electric injection molding machines transmit the rotational motion of the motor to the screw pair through a pulley drive or a gear transmission mechanism, and the screw pair converts the rotational motion into a linear motion and then drives the ejector plate forward or backward. Complete ejection and retraction actions. The disadvantages of this type of ejection device are:

(1)、动力的传递经过几次转换,能量损失大,传递效率低。(1) The transmission of power has undergone several conversions, resulting in large energy loss and low transmission efficiency.

(2)、带轮传动或齿轮传动机构的主动和从动轮之间须有一定的间距,机构尺寸大、空间紧张。(2) There must be a certain distance between the driving and driven wheels of the pulley drive or gear drive mechanism, the size of the mechanism is large and the space is tight.

(3)、传动环节多引致活动铰接多,运动精度和刚性均受到影响。(3) Many transmission links lead to many movable joints, and the motion precision and rigidity are all affected.

(4)、结构复杂,零部件数目多,制造成本高,维修困难。(4), complex structure, many parts and components, high manufacturing cost and difficult maintenance.

实用新型内容Utility model content

本实用新型的目的是提供一种传动效率高,机构刚性好;控制精确度高,灵敏性好,适于精密注塑成型;结构简化,零部件数量少,成本下降;干净整洁,无漏油污染的直驱式注塑机顶出装置。The purpose of the utility model is to provide a high transmission efficiency, good mechanism rigidity; high control accuracy, good sensitivity, suitable for precision injection molding; simplified structure, less parts, cost reduction; clean and tidy, no oil leakage pollution The direct drive injection molding machine ejector device.

为了达到上述目的,本实用新型是这样实现的,其是一种直驱式注塑机顶出装置,包括顶针导板;其特征在于:还包括一端固定在模板上的两根以上的导杆,导杆另一端穿过顶针导板并间隙配合;还包括一端固定在顶针导板上的两根以上的顶针杆,顶针杆另一端穿过模板并间隙配合;还包括带动顶针导板运动的丝杆副及电机;电机包括电机壳体、电机后盖、电机转子、电机绕组及套设在电机转子外的助滑装置;丝杆副穿过电机转子并与其螺纹配合,丝杆副的一端与顶针导板固定连接;还包括固定在模板上的支架,电机壳体固定在支架上。In order to achieve the above-mentioned purpose, the utility model is realized in the following way, which is a direct-drive injection molding machine ejector device, including a thimble guide plate; The other end of the rod passes through the thimble guide plate and is clearance fit; it also includes more than two thimble rods with one end fixed on the thimble guide plate, and the other end of the thimble rod passes through the template and is clearance fit; it also includes the screw pair and the motor that drive the movement of the thimble guide plate ;The motor includes a motor housing, a motor back cover, a motor rotor, a motor winding and a sliding device set outside the motor rotor; the screw pair passes through the motor rotor and fits with its thread, and one end of the screw pair is fixed to the thimble guide plate connection; it also includes a bracket fixed on the formwork, and the motor casing is fixed on the bracket.

所述的助滑装置包括套设在电机转子一端的推力轴承及套设在电机转子另一端的向心轴承及圆锥滚子轴承。The sliding aid device includes a thrust bearing sleeved on one end of the motor rotor, a radial bearing and a tapered roller bearing sleeved on the other end of the motor rotor.

所述的丝杆副为普通丝杠副或滚珠丝杠副。The screw pair is an ordinary screw pair or a ball screw pair.

本实用新型与现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:

1、动力通过丝杠副直接传递给顶针板,能量损失小,传递效率高。1. The power is directly transmitted to the ejector plate through the screw pair, with small energy loss and high transmission efficiency.

2、传动环节少,动力传递响应快,运动精度高,控制更灵敏。2. Fewer transmission links, fast power transmission response, high motion precision, and more sensitive control.

3、结构简化,节省空间,零部件数目少,制造成本下降,维修方便。3. The structure is simplified, the space is saved, the number of parts is small, the manufacturing cost is reduced, and the maintenance is convenient.

附图说明Description of drawings

图1为本实用新型前移的结构示意图;Fig. 1 is the structural representation of the utility model moving forward;

图2为本实用新型后移的结构示意图。Fig. 2 is a structural schematic diagram of the utility model moving backward.

具体实施方式Detailed ways

下面将结合附图和实施例对本实用新型做进一步的详述:Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:

如图1、2所示,其是一种直驱式注塑机顶出装置,包括顶针导板1,一端固定在模板3上另一端穿过顶针导板1并间隙配合的两根导杆2,一端固定在顶针导板上另一端穿过模板并间隙配合的两根顶针杆4,带动顶针导板运动的丝杆副9,固定在模板上的支架13及电机。电机包括电机壳体8、电机后盖5、电机转子6、电机绕组7及套设在电机转子外的助滑装置;助滑装置包括套设在电机转子一端的推力轴承11及套设在电机转子另一端的向心轴承12及圆锥滚子轴承10;电机壳体固定在支架上。丝杆副9穿过电机转子6并与其螺纹配合,丝杆副的一端与顶针导板1固定连接,丝杆副9为普通丝杠副或滚珠丝杠副。As shown in Figures 1 and 2, it is a direct-drive injection molding machine ejector device, including an ejector pin guide plate 1, one end of which is fixed on the template 3, and the other end passes through the ejector pin guide plate 1 and two guide rods 2 with clearance fit, one end Two thimble rods 4 that are fixed on the other end of the thimble guide plate and pass through the formwork and are gap-fitted, the screw pair 9 that drives the movement of the thimble guide plate, the bracket 13 and the motor fixed on the formwork. The motor includes a motor housing 8, a motor back cover 5, a motor rotor 6, a motor winding 7 and a sliding aid device sleeved outside the motor rotor; the sliding aid device includes a thrust bearing 11 sleeved at one end of the motor rotor and a The radial bearing 12 and the tapered roller bearing 10 at the other end of the motor rotor; the motor housing is fixed on the bracket. The screw pair 9 passes through the motor rotor 6 and is threadedly matched with it. One end of the screw pair is fixedly connected with the thimble guide plate 1. The screw pair 9 is a common screw pair or a ball screw pair.

其是一种将电机转子6与丝杠副9中的丝母功能合二为一,通过与电机转子啮合的丝杠副将旋转运动转换为直线运动,直接驱动顶针导板1完成顶出和退回。控制电机的正、反转实现顶出和退回的转换,控制电机的转速实现顶出和退回速度的调节,控制电机的转数实现顶出和退回距离的调节,控制电机的转矩实现顶出力的调节。并通过丝杠副的自锁功能或电机的制动功能实现位置的保持。It combines the function of the motor rotor 6 and the screw nut in the screw pair 9 into one, and converts the rotary motion into a linear motion through the screw pair meshing with the motor rotor, and directly drives the thimble guide plate 1 to complete ejection and retraction. Control the positive and negative rotation of the motor to realize the conversion of ejection and retraction, control the speed of the motor to adjust the ejection and retraction speed, control the number of revolutions of the motor to realize the adjustment of the ejection and retraction distance, and control the torque of the motor to realize the ejection force adjustment. The position is maintained through the self-locking function of the screw pair or the braking function of the motor.

生产时,将电机壳体8固接在模板3上,电机转子6内孔加工成丝母与丝杠副9的螺槽段啮合,丝杠副的另一端与顶针导板1固接;导杆2一端固接在模板3上,另一端穿过顶针板上的孔并为顶针板滑移提供导向;顶针导板与导杆相对滑动面间装用耐磨零件,可使顶针导板沿导杆轴向顺畅滑移;顶针杆4一端固接在顶针导板上可随其一起运动。During production, the motor housing 8 is fixed on the template 3, the inner hole of the motor rotor 6 is processed into a screw nut to engage with the screw groove section of the lead screw pair 9, and the other end of the lead screw pair is fixedly connected to the thimble guide plate 1; One end of the rod 2 is fixed on the template 3, and the other end passes through the hole on the thimble plate and provides guidance for the sliding of the thimble plate; wear-resistant parts are installed between the thimble guide plate and the relative sliding surface of the guide rod, so that the thimble guide plate can move along the axis of the guide rod. Slide smoothly; one end of the thimble rod 4 is fixed on the thimble guide plate and can move together with it.

工作时,当电机转子6按逆时针方向(如图1)旋转时,电机转子上的内螺旋槽与丝杠副外螺旋棱相互啮合,使丝杠副相对模板向右端直线运动,带动顶针导板沿导杆向右滑移,完成顶针顶出动作。When working, when the motor rotor 6 rotates in the counterclockwise direction (as shown in Figure 1), the inner helical groove on the motor rotor and the outer helical edge of the lead screw pair mesh with each other, so that the lead screw pair moves linearly to the right end relative to the template, driving the thimble guide plate Slide to the right along the guide rod to complete the thimble ejection action.

当电动机按顺时针方向旋转时,使丝杠副相对模板向左端直线运动,带动顶针导板沿导杆向左滑移,完成顶针退回动作。When the motor rotates in the clockwise direction, the lead screw pair moves linearly to the left end relative to the template, and drives the thimble guide plate to slide to the left along the guide rod to complete the return action of the thimble.

综上所述,可以看出,这是一种全新的电动直驱式注塑机顶出装置。To sum up, it can be seen that this is a brand new ejector device for electric direct-drive injection molding machines.

Claims (3)

1、一种直驱式注塑机顶出装置,包括顶针导板;其特征在于:还包括一端固定在模板(3)上的两根以上的导杆(2),导杆另一端穿过顶针导板(1)并间隙配合;还包括一端固定在顶针导板上的两根以上的顶针杆(4),顶针杆另一端穿过模板并间隙配合;还包括带动顶针导板运动的丝杆副(9)及电机;电机包括电机壳体(8)、电机后盖(5)、电机转子(6)、电机绕组(7)及套设在电机转子外的助滑装置;丝杆副(9)穿过电机转子(6)并与其螺纹配合,丝杆副的一端与顶针导板(1)固定连接;还包括固定在模板上的支架(13),电机壳体固定在支架上。1. An ejector device for a direct-drive injection molding machine, including a thimble guide plate; it is characterized in that it also includes more than two guide rods (2) with one end fixed on the template (3), and the other end of the guide rod passes through the thimble guide plate (1) and clearance fit; it also includes more than two thimble rods (4) with one end fixed on the thimble guide plate, and the other end of the thimble rod passes through the formwork and is clearance fit; it also includes a screw pair (9) that drives the movement of the thimble guide plate and the motor; the motor includes a motor housing (8), a motor back cover (5), a motor rotor (6), a motor winding (7) and a sliding device set outside the motor rotor; the screw pair (9) wears Pass the motor rotor (6) and thread it, and one end of the screw pair is fixedly connected with the thimble guide plate (1); it also includes a bracket (13) fixed on the template, and the motor housing is fixed on the bracket. 2、根据权利要求1所述的直驱式注塑机顶出装置,其特征在于:所述的助滑装置包括套设在电机转子一端的推力轴承(11)及套设在电机转子另一端的向心轴承(12)及圆锥滚子轴承(10)。2. The ejector device of a direct drive injection molding machine according to claim 1, characterized in that: said slip aid device includes a thrust bearing (11) sleeved on one end of the motor rotor and a thrust bearing (11) sleeved on the other end of the motor rotor. Radial bearing (12) and tapered roller bearing (10). 3、根据权利要求1所述的直驱式注塑机顶出装置,其特征在于:丝杆副(9)为普通丝杠副或滚珠丝杠副。3. The ejector device for a direct drive injection molding machine according to claim 1, characterized in that the screw pair (9) is a common screw pair or a ball screw pair.
CN 200620065502 2006-10-08 2006-10-08 Straight driving injection machine liftout attachment Expired - Fee Related CN200977715Y (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009074032A1 (en) * 2007-12-07 2009-06-18 Lu, Hsaio-Ting An electric pushing device
CN101811183A (en) * 2010-04-21 2010-08-25 上海瑞尔实业有限公司 Thimble structure for die-casting mould
CN102601943A (en) * 2012-03-20 2012-07-25 浙江大学 Ejector mechanism for transmission of ball screw pair
CN103157776A (en) * 2011-12-13 2013-06-19 春兴铸造(苏州工业园区)有限公司 Easy-to-remove type die-casting die
RU2651531C1 (en) * 2017-04-20 2018-04-19 Федеральное государственное бюджетное образовательное учреждение высшего образования "Комсомольский-на-Амуре государственный технический университет" (ФГБОУ ВО "КнАГТУ") Automated transmission system
CN108233619A (en) * 2018-01-31 2018-06-29 湖北环电磁装备工程技术有限公司 The jack device that a kind of rimless combination type permanent-magnet linear synchronous motor directly drives
CN109249596A (en) * 2018-11-19 2019-01-22 广东正茂精机有限公司 Electric thimble device
CN110450351A (en) * 2019-07-10 2019-11-15 漳州东利光学科技有限公司 A kind of shock resistance high molecular material lens molds and its manufacturing method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009074032A1 (en) * 2007-12-07 2009-06-18 Lu, Hsaio-Ting An electric pushing device
CN101811183A (en) * 2010-04-21 2010-08-25 上海瑞尔实业有限公司 Thimble structure for die-casting mould
CN103157776A (en) * 2011-12-13 2013-06-19 春兴铸造(苏州工业园区)有限公司 Easy-to-remove type die-casting die
CN102601943A (en) * 2012-03-20 2012-07-25 浙江大学 Ejector mechanism for transmission of ball screw pair
CN102601943B (en) * 2012-03-20 2014-06-11 浙江大学 Ejector mechanism for transmission of ball screw pair
RU2651531C1 (en) * 2017-04-20 2018-04-19 Федеральное государственное бюджетное образовательное учреждение высшего образования "Комсомольский-на-Амуре государственный технический университет" (ФГБОУ ВО "КнАГТУ") Automated transmission system
CN108233619A (en) * 2018-01-31 2018-06-29 湖北环电磁装备工程技术有限公司 The jack device that a kind of rimless combination type permanent-magnet linear synchronous motor directly drives
CN109249596A (en) * 2018-11-19 2019-01-22 广东正茂精机有限公司 Electric thimble device
CN110450351A (en) * 2019-07-10 2019-11-15 漳州东利光学科技有限公司 A kind of shock resistance high molecular material lens molds and its manufacturing method

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