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CN200969051Y - A sudden jump thermostat with disconnect handle - Google Patents

A sudden jump thermostat with disconnect handle Download PDF

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Publication number
CN200969051Y
CN200969051Y CN 200620057590 CN200620057590U CN200969051Y CN 200969051 Y CN200969051 Y CN 200969051Y CN 200620057590 CN200620057590 CN 200620057590 CN 200620057590 U CN200620057590 U CN 200620057590U CN 200969051 Y CN200969051 Y CN 200969051Y
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Prior art keywords
handle
disconnection
passive
disconnect
piece
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Expired - Fee Related
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CN 200620057590
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Chinese (zh)
Inventor
曾小军
Original Assignee
黎智文
陈健敏
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Priority to CN 200620057590 priority Critical patent/CN200969051Y/en
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Abstract

The utility model relates to a take kick-out type temperature controller of disconnection handle belongs to electrical apparatus auxiliary assembly manufacturing. On the basis of overcoming the prior art, a disconnection handle is arranged between a dished bimetal separation sheet and a passive disconnection sheet in a cavity formed by a sealing cover and a shell of the temperature controller, and the inner circle of the cavity and the deformation characteristics of the inner circle and the passive disconnection sheet are utilized to limit so as to deform the cavity and change the conduction and the disconnection of current, thereby achieving the purpose of heating. The novel switch is reasonable in design, simple to manufacture, convenient to install and use and capable of saving a common switch. The utility model comprises a sealing cover (1), a dish-shaped bimetallic strip (2), a passive breaking strip (4), a shell (5), an action rod (6), a connecting terminal (7), a movable contact strip (8), a switch-on button (9), a movable contact (10) and a static contact (11); it is characterized in that a disconnection handle (3) is connected between the dish-shaped bimetallic strip (2) and the passive disconnection strip (4); the passive breaking piece (4) and the breaking handle (3) are generally made of stainless steel sheets.

Description

一种带断开手柄的突跳式温控器A sudden jump thermostat with disconnect handle

技术领域:本实用新型是用于电热器上的一种温度控制器,特别涉及一种带断开手柄的突跳式温控器。Technical field: The utility model relates to a temperature controller for an electric heater, in particular to a sudden jump temperature controller with a disconnect handle.

背景技术:现有的温控器包括手动复位温控器、常规温控器等都作一种单一的用途,即只能用控制温度,而不能作为普通的开关使用。且产品合格率不高,制造困难,损耗大,制造成本上升。又如公开的ZL99236308.X实用新型专利“突跳式手动复位温控器”,它的结构特点是双金属碟片下面设置有周边与其接触的复位被动片,复位被动片下表面焊接或铆接有令触头断开的手动离合片。该专利具有不需加热即可检测复位及离位功能,还具有其他多种特点。但是该专利提出的结构特征是需要把手动离合片焊接或铆接在复位被动片上,可以说高温焊接会使复位被动片部分过热或局部应力集中,会影响复位被动片的弹性和性能。加之焊接制造有难度,产品合格率不高,损耗大,生产制造成本上升。这是其中的弱点;同时由于手动离位片摆动大且工作时所需行程较大,因此有时会出现手动不能断开的现象,这也是它的弱点之一。本实用新型的发明人另辟蹊径研制新的结构以克服以往一些已有技术的不足,这就是本实用新型的初衷。Background technology: Existing thermostats, including manual reset thermostats and conventional thermostats, are all used for a single purpose, that is, they can only be used to control temperature, and cannot be used as ordinary switches. And the qualified rate of the product is not high, the manufacturing is difficult, the loss is large, and the manufacturing cost rises. Another example is the public ZL99236308.X utility model patent "jump type manual reset thermostat". A manual clutch that disconnects the contacts. This patent has the function of detecting reset and out-of-position without heating, and also has other various features. However, the structural feature proposed in this patent is that the manual clutch plate needs to be welded or riveted on the reset passive plate. It can be said that high temperature welding will cause partial overheating of the reset passive plate or local stress concentration, which will affect the elasticity and performance of the reset passive plate. In addition, welding manufacturing is difficult, the product qualification rate is not high, the loss is large, and the manufacturing cost increases. This is one of its weaknesses; at the same time, due to the large swing of the manual off-position piece and the large stroke required for work, it sometimes occurs that the manual cannot be disconnected, which is also one of its weaknesses. The inventor of the utility model finds a new way to develop a new structure to overcome the deficiencies of some prior art, which is the original intention of the utility model.

实用新型内容:本实用新型的目的是提供一种带断开手柄的突跳式温控器,它是在过往已有技术中在碟形双金属片与被动断开片之间装置一个断开手柄,此种特殊结构的独立的断开手柄,利用壳体内圆与凹槽进行限制,摆动小,工作行程也小非常方便,工作性能好。本实用新型解决技术问题的技术方案是这样的:发明人要求克服已有技术的弊病,大胆地设计一种圆环形带拉钩的断开手柄,将它装置在碟形双金属片和被动断开片的中间。因此,本实用新型包括封盖、碟形双金属片、被动断开片、壳体、动作杆、接线端子、动触片、接通按钮、动触点及静触点;它的第一个结构特点是在碟形双金属片与被动断开片之间连接断开手柄。它的第二个结构特点是断开手柄为圆环形带拉钩手柄,在圆环内有三角形尖嘴,圆环侧有拉钩。它的第三个结构特点是断开手柄是单片形带拉钩手柄,单片下部连接拉钩。它的第四个结构特点是在圆形的封盖下面连接壳体;在封盖与壳体形成的空腔里连接碟形双金属片、断开手柄及被动断开片;在壳体中部连接动作杆;在壳体底部连接接线端子;在动作杆的下部连接动触片,在动触片的下部连接接通按钮;在动触片的末端连接动触点,动触点与连接在另一个接线端子上的静触电相连接。它的第五个结构特点是被动断开片和断开手柄为不锈钢片。试验时,可以看到,升温前,碟形双金属片与被动断开片是隔离开的,当电热水壶中盛满水并通电加热时,水加热到100℃时,这时碟形双金属片受热反转,靠近、接触被动断开片,并推动动作杆,使动触点和静触点脱开,此时电路断开,停止加热,人们可以取水饮用。因此,本实用新型有自动断电作用。由于被动断开片上装置了一个圆环形带拉钩的断开手柄,我们可以推动(向上)断开手柄,迫使碟形双金属片反转,可以使电路断开,加热停止;而推动接通按钮,可以使碟形双金属片正转,使其离开被动断开片,这样电路又可以接通,升温又开始。因此,用手动的办法可以随时控制电路的断开和接通,起到普通开关的作用。这样,在本实用新型中自动控制温度和人工控制温度是独自分开、又互为结合在同一个产品中,可以节省一个普通开关,这样可以节约制造成本。另外,本实用新型设计的断开手柄还可以有其它形式,如单片形带拉钩手柄,单片可以是长方形、椭圆形、或多边形均可,其长度为碟形双金属片直径的三分之一即可,就是说它能推动碟形双金属片反转或正转即可。综上所述,本实用新型的优点是明显的;(一)设计合理,性能稳定。(二)制作简单,安装便易,在制作断开手柄时无需高温焊接或铆接,大大提高了生产效率,节省了一个普通开关,降低了生产制造成本;(三)使用方便,自动和手动相结合,给人们提供多个选择。Contents of the utility model: The purpose of this utility model is to provide a sudden jump thermostat with a disconnect handle. The handle is an independent disconnect handle with a special structure, which is restricted by the inner circle and groove of the shell, with small swing, small working stroke, very convenient, and good working performance. The technical solution of the utility model to solve the technical problems is as follows: the inventor requires to overcome the disadvantages of the prior art, boldly designs a kind of ring-shaped disconnecting handle with a drag hook, and installs it on the dish-shaped bimetallic sheet and the passive disconnecting handle. The middle of the slice. Therefore, the utility model comprises a cover, a disc-shaped bimetal, a passive disconnection piece, a housing, an action bar, a terminal block, a moving contact piece, a connection button, a moving contact and a static contact; The structural feature is that the disconnection handle is connected between the dish-shaped bimetallic piece and the passive disconnection piece. Its second structural feature is that the disconnecting handle is a ring-shaped handle with a pull hook, and there is a triangular sharp mouth in the ring, and a pull hook is provided on the side of the ring. Its third structural feature is that the disconnecting handle is a monolithic handle with a hook, and the lower part of the monolith is connected with the hook. Its fourth structural feature is that the shell is connected under the circular cover; the dish-shaped bimetal, the disconnecting handle and the passive disconnecting piece are connected in the cavity formed by the cover and the shell; Connect the action lever; connect the terminal at the bottom of the housing; connect the moving contact piece at the bottom of the action lever, connect the on button at the bottom of the moving contact piece; connect the moving contact at the end of the moving contact piece, and the moving contact is connected to the The static contact on the other terminal is connected. Its fifth structural feature is that the passive disconnection piece and the disconnection handle are stainless steel pieces. During the test, it can be seen that before the temperature rises, the dish-shaped bimetal is isolated from the passive disconnection piece. When the electric kettle is filled with water and heated by electricity, when the water is heated to 100°C, the dish-shaped bimetal The sheet is heated and reversed, approaching and touching the passive disconnection sheet, and pushing the action rod to disengage the moving contact and the static contact. At this time, the circuit is disconnected, heating is stopped, and people can drink water. Therefore, the utility model has automatic power-off effect. Since a circular disconnecting handle with a pull hook is installed on the passive disconnecting piece, we can push (upward) the disconnecting handle to force the dish-shaped bimetal to reverse, which can disconnect the circuit and stop heating; and push to connect The button can make the dish-shaped bimetal rotate forward, so that it leaves the passive disconnection piece, so that the circuit can be connected again, and the heating starts again. Therefore, the disconnection and connection of the circuit can be controlled at any time by manual method, which plays the role of an ordinary switch. Like this, in the utility model, the automatic temperature control and the manual temperature control are separated independently and combined in the same product, which can save a common switch, which can save manufacturing costs. In addition, the disconnecting handle designed by the utility model can also have other forms, such as a single-piece handle with a pull hook, and the single piece can be rectangular, oval, or polygonal, and its length is one-third of the diameter of the dish-shaped bimetallic piece. One is sufficient, that is to say it can push the dish-shaped bimetal to rotate reversely or forwardly. In summary, the utility model has obvious advantages; (1) reasonable design and stable performance. (2) Easy to manufacture and easy to install, no high-temperature welding or riveting is required when making the disconnect handle, which greatly improves production efficiency, saves an ordinary switch, and reduces manufacturing costs; (3) Easy to use, automatic and manual Combined, giving people multiple options.

附图说明:下面依据附图及具体实施方案进一步说明本实用新型的结构。Description of drawings: The structure of the present utility model is further described below according to the accompanying drawings and specific embodiments.

附图1为本实用新型的剖视主视图;Accompanying drawing 1 is the sectional front view of the utility model;

附图2为本实用新型的部件圆环形带拉钩手柄的主视图;Accompanying drawing 2 is the front view of the handle of the utility model with a circular ring of parts;

附图3为附图2的俯视图;Accompanying drawing 3 is the top view of accompanying drawing 2;

附图4为本实用新型的部件单片形带拉钩手柄的主视图;Accompanying drawing 4 is the front view of the part monolithic band pull hook handle of the utility model;

附图5为附图4的俯视图。Accompanying drawing 5 is the top view of accompanying drawing 4.

附图中:1、封盖,2、碟形双金属片,3、断开手柄,4、被动断开片,5、壳体,6、动作杆,7、接线端子,7-1、接线端子,8、动触片,9、接通按钮,10、动触点,11、静触点,12、圆环形带拉钩手柄,12-1、圆环,12-2、三角形尖嘴,12-3、拉钩,13、单片形带拉钩手柄,13-1、单片,13-2、拉钩。In the attached drawings: 1. Cover, 2. Disc-shaped bimetal, 3. Disconnect handle, 4. Passive disconnect piece, 5. Shell, 6. Action rod, 7. Terminal block, 7-1. Wiring Terminal, 8, moving contact piece, 9, connection button, 10, moving contact, 11, static contact, 12, ring handle with hook, 12-1, ring, 12-2, triangular sharp mouth, 12-3, drag hook, 13, monolithic handle with drag hook, 13-1, monolithic, 13-2, drag hook.

具体实施方式:根据各附图制作本实用新型,最后制成的产品如附图1所示。将一个开关型突跳式温控器安装在电热器上,当电热器通电加热时,碟型双金属片2受热变形到一定温度时反转,推动被动断开片4反转,再通过动作杆6使动触点10与静触点11断开,从而断开电源,起到普通温控器控制温度的作用。加热过程中在断开手柄3上施加一个力,使被动断开片4反转,再通过动作杆6使动触点10与静触点11断开,从而断开电源,用于强制断开电路。在接通按钮9上加一个力推动动作杆6,使被动断开片4反转回去,动触点10与静触点11重新闭合,电源接通。因此本实用新型可以起到普通电源开关的作用,即节省了一个普通开关,减少了生产成本。这样,便使一个设备具有多种用途。The specific embodiment: make the utility model according to each accompanying drawing, the product that makes at last is as shown in accompanying drawing 1. Install a switch-type jump-type thermostat on the electric heater. When the electric heater is energized and heated, the disc-shaped bimetallic piece 2 is heated and deformed to a certain temperature and reversed, and the passive disconnection piece 4 is pushed to reverse, and then through the action The rod 6 disconnects the movable contact 10 from the static contact 11, thereby disconnecting the power supply and playing the role of an ordinary thermostat to control the temperature. During the heating process, apply a force on the disconnecting handle 3 to reverse the passive disconnecting piece 4, and then disconnect the moving contact 10 from the static contact 11 through the action lever 6, thereby disconnecting the power supply for forced disconnection circuit. Add a force on the button 9 to push the action lever 6, so that the passive disconnection piece 4 is reversed, the movable contact 10 and the static contact 11 are closed again, and the power is turned on. Therefore, the utility model can play the role of a common power switch, which saves a common switch and reduces the production cost. In this way, one device can be used for multiple purposes.

Claims (5)

1、一种带断开手柄的突跳式温控器,包括封盖(1)、碟形双金属片(2)、被动断开片(4)、壳体(5)、动作杆(6)、接线端子(7)、动触片(8)、接通按钮(9)、动触点(10)及静触点(11);其特征是在碟形双金属片(2)与被动断开片(4)之间连接断开手柄(3)。1. A sudden jump thermostat with a disconnect handle, including a cover (1), a disc-shaped bimetal (2), a passive disconnect (4), a housing (5), and an action rod (6 ), connecting terminal (7), moving contact sheet (8), connection button (9), moving contact (10) and static contact (11); it is characterized in that the dish-shaped bimetal sheet (2) and the passive Connect the disconnect handle (3) between the disconnect pieces (4). 2、根据权利要求1所述的一种带断开手柄的突跳式温控器,其特征是断开手柄(3)为圆环形带拉钩手柄(12),在圆环(12-1)内有三角形尖嘴(12-2),圆环(12-1)侧有拉钩(12-3)。2. A sudden jump thermostat with a disconnect handle according to claim 1, characterized in that the disconnect handle (3) is a ring-shaped handle (12) with a pull hook, and the ring (12-1 ) has a triangular sharp mouth (12-2), and a drag hook (12-3) is arranged on the side of the ring (12-1). 3、根据权利要求1所述的一种带断开手柄的突跳式温控器,其特征是断开手柄(3)是单片形带拉钩手柄(13),单片(13-1)下部连接拉钩(13-2)。3. A sudden jump thermostat with a disconnect handle according to claim 1, characterized in that the disconnect handle (3) is a single-piece handle (13) with a pull hook, and the single-piece (13-1) The lower part is connected with a drag hook (13-2). 4、根据权利要求1所述的一种带断开手柄的突跳式温控器,其特征是在圆形的封盖(1)下面连接壳体(5);在封盖(1)与壳体(5)形成的空腔里连接碟形双金属片(2)、断开手柄(3)及被动断开片(4);在壳体(5)中部连接动作杆(6);在壳体(5)底部连接接线端子(7);在动作杆(6)的下部连接动触片(8),在动触片(8)的下部连接接通按钮(9);在动触片(8)的末端连接动触点(10),动触点(10)与连接在另一个接线端子(7-1)上的静触电(11)相连接。4. A sudden jump thermostat with a disconnect handle according to claim 1, characterized in that the housing (5) is connected under the circular cover (1); between the cover (1) and The cavity formed by the shell (5) is connected with the dish-shaped bimetal (2), the disconnection handle (3) and the passive disconnection piece (4); the action rod (6) is connected in the middle of the shell (5); Connect the terminal (7) at the bottom of the housing (5); connect the moving contact piece (8) at the bottom of the action lever (6), and connect the button (9) at the bottom of the moving contact piece (8); The end of (8) is connected with movable contact (10), and movable contact (10) is connected with the static electric shock (11) that is connected on another connecting terminal (7-1). 5、根据权利要求1所述的一种带断开手柄的突跳式温控器,其特征是被动断开片(4)和断开手柄(3)为不锈钢片。5. A snap-off thermostat with a disconnect handle according to claim 1, characterized in that the passive disconnect piece (4) and the disconnect handle (3) are made of stainless steel.
CN 200620057590 2006-04-08 2006-04-08 A sudden jump thermostat with disconnect handle Expired - Fee Related CN200969051Y (en)

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Application Number Priority Date Filing Date Title
CN 200620057590 CN200969051Y (en) 2006-04-08 2006-04-08 A sudden jump thermostat with disconnect handle

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105874116A (en) * 2013-11-18 2016-08-17 Bsh家用电器有限公司 Household appliance
CN109240363A (en) * 2018-10-31 2019-01-18 慈溪市凯达温控器有限公司 A kind of bimetal chip thermostat with overtemperature protection system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105874116A (en) * 2013-11-18 2016-08-17 Bsh家用电器有限公司 Household appliance
CN109240363A (en) * 2018-10-31 2019-01-18 慈溪市凯达温控器有限公司 A kind of bimetal chip thermostat with overtemperature protection system

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Granted publication date: 20071031

Termination date: 20120408