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CN200969048Y - A gas mass flow controller - Google Patents

A gas mass flow controller Download PDF

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Publication number
CN200969048Y
CN200969048Y CN 200620015915 CN200620015915U CN200969048Y CN 200969048 Y CN200969048 Y CN 200969048Y CN 200620015915 CN200620015915 CN 200620015915 CN 200620015915 U CN200620015915 U CN 200620015915U CN 200969048 Y CN200969048 Y CN 200969048Y
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Prior art keywords
valve
mass flow
gas mass
flow
control valve
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Expired - Fee Related
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CN 200620015915
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Chinese (zh)
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芦惠云
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means
    • G05D7/0617Control of flow characterised by the use of electric means specially adapted for fluid materials
    • G05D7/0629Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
    • G05D7/0635Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Flow Control (AREA)
  • Measuring Volume Flow (AREA)

Abstract

The utility model discloses a through the sensor, control flow control valve and control gas mass flow's controller through electric quantity converting circuit. The valve comprises a hollow base body, a flow detector arranged inside the base body, a circuit board, a flow control valve, a hollow body tightly screwed with the base body, and a gas flow layer channel arranged in the body, wherein a double-spring-sheet adjusting mechanism with high fatigue resistance is arranged between a valve head and a valve body of the flow control valve, the valve head and the valve seat are in plane contact with a large contact area, the inlet pressure is large, and the gas leakage rate is reduced. Through the adjusting mechanism of the double spring pieces capable of being directly positioned, the anti-fatigue strength of the double spring pieces is improved, the stability of the flow control valve is improved, the inlet pressure is high, the air leakage rate is reduced, and the power consumption is reduced.

Description

一种气体质量流量控制器A gas mass flow controller

技术领域technical field

本实用新型涉及直接测量和控制气体质量流量的装置,更具体地说,涉及一种通过传感器,经过电量转换电路控制流量控制阀而控制气体质量流量的控制器。The utility model relates to a device for directly measuring and controlling gas mass flow, more specifically, relates to a controller for controlling gas mass flow by controlling a flow control valve through a sensor and a power conversion circuit.

技术背景technical background

现有的气体质量流量器主要缺点是阀体内单弹簧片位置不定,易变动,弹力不稳定,随着入口压力增加,阀体内弹片的漏气率随之增大,另外,这种气体质量流量器的功率消耗大,比较浪费电能。The main disadvantage of the existing gas mass flowmeter is that the position of the single spring piece in the valve body is unstable, easy to change, and the elastic force is unstable. As the inlet pressure increases, the gas leakage rate of the spring piece in the valve body increases accordingly. In addition, this gas mass flow rate The power consumption of the device is large, which is a waste of electric energy.

实用新型内容Utility model content

本实用新型的目的在于,克服现有技术中的上述缺陷,提供一种能够直接定位的双弹簧片的调节机构,提高了双弹簧片的抗疲劳强度,同时提高电磁阀的稳定性,入口压力大,漏气率降低,并且功耗低的气体质量流量控制器。The purpose of this utility model is to overcome the above-mentioned defects in the prior art, provide an adjustment mechanism of double springs that can be directly positioned, improve the fatigue resistance of the double springs, improve the stability of the solenoid valve, and the inlet pressure Large gas mass flow controller with reduced leak rate and low power consumption.

为实现上述目的,本实用新型提供的技术方案如下:构造一种气体质量流量控制器,包括一中空的基体、设置在基体内部的一流量检测器、一电路板、一流量控制阀、一与基体紧密螺接的中空的本体、设置在本体内的一气体层流通道。In order to achieve the above object, the technical solution provided by the utility model is as follows: construct a gas mass flow controller, including a hollow substrate, a flow detector arranged inside the substrate, a circuit board, a flow control valve, and a The base body is a hollow body tightly screwed together, and a gas laminar flow channel is arranged in the body.

在上述气体质量流量控制器中,所述流量检测器包括毛细管细绕式温度传感器。In the above gas mass flow controller, the flow detector includes a capillary thin-wound temperature sensor.

在上述气体质量流量控制器中,所述电路板包括测量和控制电路。In the above gas mass flow controller, the circuit board includes measurement and control circuits.

在上述气体质量流量控制器中,所述流量控制阀的阀头与阀体之间设有抗疲劳高的双弹簧片调节机构,阀头与阀座之间设有接触面积较大的平面,入口压力大,降低漏气率。In the above-mentioned gas mass flow controller, the valve head and the valve body of the flow control valve are provided with a double-spring adjustment mechanism with high fatigue resistance, and a plane with a large contact area is provided between the valve head and the valve seat. High inlet pressure reduces air leakage rate.

在上述气体质量流量控制器中,所述流量控制阀的线圈绕组为四匝。In the above gas mass flow controller, the coil winding of the flow control valve is four turns.

在上述气体质量流量控制器中,所述气体层流通道内设有一锥形销限流器。In the above gas mass flow controller, a tapered pin restrictor is arranged in the gas laminar flow channel.

在上述气体质量流量控制器中,所述流量检测器与流量控制阀可以单独使用。In the above gas mass flow controller, the flow detector and the flow control valve can be used independently.

工作原理:气体质量流量控制器利用流动流体传递热量改变测量毛细管壁温度分布的热传导分布效应而制成,采用毛细管传热温差量热法原理测量气体的质量流量,可以不受温度压力的影响,将传感器测得的流量信号进行放大,然后与设定的电压进行比较,用所得的差值信号去驱动流量控制阀,从而实现通、断控制与连续控制,完成对气体质量流量的紧密控制。Working principle: The gas mass flow controller is made by using the flow fluid to transfer heat to change the heat conduction distribution effect of measuring the temperature distribution of the capillary wall. It uses the principle of capillary heat transfer temperature difference calorimetry to measure the mass flow of gas, which can not be affected by temperature and pressure. The flow signal measured by the sensor is amplified, and then compared with the set voltage, and the obtained difference signal is used to drive the flow control valve, so as to realize on-off control and continuous control, and complete the tight control of gas mass flow.

本实用新型所述的气体质量流量控制器的有益效果是:通过能够直接定位的双弹簧片的调节机构,提高了双弹簧片的抗疲劳强度,同时提高了流量控制阀的稳定性,入口压力大,漏气率降低,并且功耗低的气体质量流量控制器。The beneficial effect of the gas mass flow controller described in the utility model is: through the adjustment mechanism of the double spring leaf that can be directly positioned, the anti-fatigue strength of the double spring leaf is improved, and the stability of the flow control valve is improved at the same time. Large gas mass flow controller with reduced leak rate and low power consumption.

下面结合附图和实施例对本实用新型所述的气体质量流量控制器作进一步说明:The gas mass flow controller described in the utility model will be further described below in conjunction with the accompanying drawings and embodiments:

附图说明Description of drawings

图1是本实用新型气体质量流量控制器的装配图;Fig. 1 is the assembly diagram of the gas mass flow controller of the present utility model;

图2是流量控制阀的剖面示意图。Fig. 2 is a schematic cross-sectional view of the flow control valve.

具体实施方式Detailed ways

以下是本实用新型所述的气体质量流量控制器最佳实施例,并不因此限定本实用新型的保护范围。The following are the best embodiments of the gas mass flow controller described in the utility model, which does not limit the scope of protection of the utility model.

参考图1,图2,一种气体质量流量控制器,包括中空的基体19,设置在基体内部的流量检测器23、电路板18、流量控制阀16、与基体紧密螺接的中空的本体1、设置在本体内的气体流层通道2。Referring to Fig. 1 and Fig. 2, a gas mass flow controller includes a hollow base body 19, a flow detector 23 arranged inside the base body, a circuit board 18, a flow control valve 16, and a hollow body 1 tightly screwed to the base body 1. The gas flow laminar channel 2 arranged in the body.

流量检测器23包括毛细管细绕式温度传感器24,传感器外壳22,传感器外壳22紧密连接在传感器固定板29顶部,传感器固定板29的底部与本体1之间紧密螺接,毛细管细绕式温度传感器24的管体27穿设在传感器固定板29的底部,与本体1的分流孔21紧密连接。The flow detector 23 includes a capillary thin-wound temperature sensor 24, a sensor housing 22, the sensor housing 22 is tightly connected to the top of the sensor fixing plate 29, the bottom of the sensor fixing plate 29 is tightly screwed with the body 1, and the capillary thin-wound temperature sensor The pipe body 27 of 24 is pierced through the bottom of the sensor fixing plate 29 and is closely connected with the distribution hole 21 of the main body 1 .

电路板18包括测量和控制电路。Circuit board 18 includes measurement and control circuitry.

流量控制阀16的阀头5与阀体8之间设有抗疲劳高的双弹簧片调节机构7,该双弹簧片调节机构7能起到直接定位和导向的作用,既提高了流量控制阀16的稳定度,有加强了阀芯12与阀杆15的同心度,阀头5的底平面A与阀座4的端平面B之间设置为接触面积较大的平面接触,入口压力大,降低漏气率,流量控制阀16的线圈绕组10为四匝。Between the valve head 5 and the valve body 8 of the flow control valve 16, there is a double spring leaf adjustment mechanism 7 with high fatigue resistance. The double spring leaf adjustment mechanism 7 can play the role of direct positioning and guiding, which not only improves the flow control valve The stability of 16 has strengthened the concentricity of the valve core 12 and the valve stem 15, and the bottom plane A of the valve head 5 and the end plane B of the valve seat 4 are set as a plane contact with a larger contact area, and the inlet pressure is large. To reduce the air leakage rate, the coil winding 10 of the flow control valve 16 has four turns.

流量控制阀16的连续可调工作原理是:来自测量电路的电压信号与设定值进行比较,其差值通过控制电路的积分调节电路的调节作用给流量控制阀16发出控制信号,直至流量控制阀16使流量等于设定值。The continuously adjustable working principle of the flow control valve 16 is: the voltage signal from the measurement circuit is compared with the set value, and the difference is sent to the flow control valve 16 through the regulation of the integral adjustment circuit of the control circuit. Control signal, until the flow control Valve 16 makes the flow equal to the set point.

使用毛细管直接测量气体质量流量尾直通式,适用于微小气体流量的测量和控制,因为传感器的输出特性呈抛物线形,即气体的流量超过线性断后,输出的信号随气体流量的增大而减小,为保证毛细管内的气体流量在输出信号的线性段范围内,在本体1内部气体流层通道2内设有一锥形销限流器31而形成分流式结构,毛细管内的气体流量与主通道内的气体流量成固定比例,选择不同的分流比例,将由不同的气体质量流量的量程,因而分流式结构可以满足任一气体量量的测量要求。Use the capillary to directly measure the gas mass flow tail straight-through type, which is suitable for the measurement and control of small gas flow, because the output characteristic of the sensor is parabolic, that is, after the gas flow exceeds the linear break, the output signal decreases with the increase of the gas flow , in order to ensure that the gas flow in the capillary is within the range of the linear segment of the output signal, a tapered pin restrictor 31 is provided in the gas flow layer channel 2 inside the body 1 to form a split flow structure. The gas flow in the capillary is consistent with the main channel The gas flow in the meter is in a fixed ratio, and if you choose different split ratios, you will have different gas mass flow ranges, so the split flow structure can meet the measurement requirements of any gas volume.

在本体1左、右端均设有连接螺母34,以方便与主通道连接。Connecting nuts 34 are provided at the left and right ends of the body 1 to facilitate connection with the main channel.

工作原理:气体质量流量控制器利用流动流体传递热量改变测量毛细管壁温度分布的热传导分布效应而制成,采用毛细管传热温差量热法原理测量气体的质量流量,可以不受温度压力的影响,将传感器测得的流量信号进行放大,然后与设定的电压进行比较,用所得的差值信号去驱动控制流量控制阀16,从而实现通、断控制与连续控制,完成对气体质量流量的紧密控制。Working principle: The gas mass flow controller is made by using the flow fluid to transfer heat to change the heat conduction distribution effect of measuring the temperature distribution of the capillary wall. It uses the principle of capillary heat transfer temperature difference calorimetry to measure the mass flow of gas, which can not be affected by temperature and pressure. Amplify the flow signal measured by the sensor, then compare it with the set voltage, and use the obtained difference signal to drive and control the flow control valve 16, so as to realize on-off control and continuous control, and complete the tight control of the gas mass flow. control.

Claims (5)

1, a kind of gas mass flow amount controller, the matrix that comprises a hollow, be arranged on a flow detector of matrix inside, one circuit board, a flowrate control valve, the body of a hollow that closely is spirally connected with matrix, be arranged on an intrinsic gas fluid layer passage, it is characterized in that, be provided with the high dual spring sheet governor motion of antifatigue between the valve head of described flowrate control valve and the valve body, be provided with the bigger plane of contact area between valve head and the valve seat.
2, a kind of gas mass flow amount controller according to claim 1 is characterized in that, described flow detector can be that kapillary is carefully around the formula temperature sensor.
3, a kind of gas mass flow amount controller according to claim 1 is characterized in that, described circuit board comprises to be measured and control circuit.
4, a kind of gas mass flow amount controller according to claim 1 is characterized in that, is provided with a tapered pin restrictor in the described gas fluid layer passage.
5, a kind of gas mass flow amount controller according to claim 1 is characterized in that, the coil winding of described flowrate control valve is four circles.
CN 200620015915 2006-11-20 2006-11-20 A gas mass flow controller Expired - Fee Related CN200969048Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102011885A (en) * 2010-11-12 2011-04-13 北京七星华创电子股份有限公司 Gas mass flow controller with novel normally open valve
CN102607658A (en) * 2012-03-08 2012-07-25 北京航空航天大学 Method for measuring gas flow in complicated structure channel based on concentration method
CN102996792A (en) * 2012-12-24 2013-03-27 北京七星华创电子股份有限公司 Metal seal ring
CN104102237A (en) * 2014-07-08 2014-10-15 北京七星华创电子股份有限公司 Regulating valve characteristic optimization method for mass flow controller
CN105317649A (en) * 2015-10-21 2016-02-10 绍兴泰克精工机电有限公司 Three-phase plane induction type pipeline electromagnetic pump
CN115372046A (en) * 2022-10-25 2022-11-22 佛山市顺德区美的洗涤电器制造有限公司 Stable releasing device for simulating oil fume
CN119512243A (en) * 2025-01-22 2025-02-25 夏罗登工业科技(上海)股份有限公司 A gas mass flow controller

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102011885A (en) * 2010-11-12 2011-04-13 北京七星华创电子股份有限公司 Gas mass flow controller with novel normally open valve
CN102011885B (en) * 2010-11-12 2012-11-14 北京七星华创电子股份有限公司 Gas mass flow controller with novel normally open valve
CN102607658A (en) * 2012-03-08 2012-07-25 北京航空航天大学 Method for measuring gas flow in complicated structure channel based on concentration method
CN102996792A (en) * 2012-12-24 2013-03-27 北京七星华创电子股份有限公司 Metal seal ring
CN102996792B (en) * 2012-12-24 2015-11-25 北京七星华创电子股份有限公司 A kind of metal o-ring
CN104102237A (en) * 2014-07-08 2014-10-15 北京七星华创电子股份有限公司 Regulating valve characteristic optimization method for mass flow controller
CN104102237B (en) * 2014-07-08 2016-09-07 北京七星华创电子股份有限公司 A kind of regulation valve characteristic optimization method of mass flow controller
CN105317649A (en) * 2015-10-21 2016-02-10 绍兴泰克精工机电有限公司 Three-phase plane induction type pipeline electromagnetic pump
CN105317649B (en) * 2015-10-21 2019-06-14 浙江晟源信息科技有限公司 A kind of three-phase plane induction type pipe electromagnetic pump
CN115372046A (en) * 2022-10-25 2022-11-22 佛山市顺德区美的洗涤电器制造有限公司 Stable releasing device for simulating oil fume
CN119512243A (en) * 2025-01-22 2025-02-25 夏罗登工业科技(上海)股份有限公司 A gas mass flow controller

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