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CN200957665Y - Hard-alloy paster forming mould - Google Patents

Hard-alloy paster forming mould Download PDF

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Publication number
CN200957665Y
CN200957665Y CN 200620106879 CN200620106879U CN200957665Y CN 200957665 Y CN200957665 Y CN 200957665Y CN 200620106879 CN200620106879 CN 200620106879 CN 200620106879 U CN200620106879 U CN 200620106879U CN 200957665 Y CN200957665 Y CN 200957665Y
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Prior art keywords
punch
die
product
end surface
dashes
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Expired - Fee Related
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CN 200620106879
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Chinese (zh)
Inventor
王世法
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Hengdian Group DMEGC Magnetics Co Ltd
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Hengdian Group DMEGC Magnetics Co Ltd
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Priority to CN 200620106879 priority Critical patent/CN200957665Y/en
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Abstract

An up punch is arranged on the top of a female mold while a limiter is arranged outside the up punch. A left down punch and a right down punch are arranged at the lower end of the female mold while the upper end surface of the left down punch and the upper end surface of the right down punch form a step-like structure. The up punch, the left down punch, the right down punch and the female mold form a flat mold chamber in the shape of the number 7. a counter pressure cushion is arranged at the lower end of the female mold while the lower end surface of the right down punch contacts the upper end surface of the counter pressure cushion and a through hole is arranged on the counter pressure cushion and at the opposing position against lower end of the left down punch to facilitate the lowering of the left down punch.. The utility model is simple in structure, produces a product with homogeneous density, is easy to form a big curve in the product and solves the problem that the existing hard alloy mold is prone to cause inhomogeneous densities at different parts of the product and breakage at the bending of the product and is hard to mold a product with big curve when molding a product of irregular shape.

Description

硬质合金贴片成型模Carbide SMD Forming Die

技术领域technical field

本实用新型涉及一种硬质合金贴片成型模,属于成型模具的技术领域。The utility model relates to a cemented carbide patch forming die, which belongs to the technical field of forming dies.

技术背景technical background

一种陶瓷、硬质合金带孔制品成型模具(专利号:CN02134064.1),包括内、外模套及内模腔,隔板及上下冲头和芯棒,而将各层坯件及坯件与冲头隔离的隔板和上、下冲头均设有芯棒孔;各隔板与模腔壁活动配合并可沿模腔内壁上、下滑动,上、下冲头则活动式置于相应得上、下隔板上,芯棒则将上、下对应的坯件及隔板、冲头串联在一起。上述模具用于对形状规则的制品成型尚可,但若用于对形状不规则的制品成型时,易造成制品各处的密度不一,制品弯角处容易发生断裂,同时,对于具有大弧度的制品难以成型。A molding die for ceramics and hard alloy products with holes (patent number: CN02134064.1), including inner and outer mold sets, inner mold cavity, partition plate, upper and lower punches and mandrel, and each layer of blank and blank Partitions are separated from the punch, and the upper and lower punches are equipped with mandrel holes; each partition is movably matched with the cavity wall and can slide up and down along the inner wall of the cavity, and the upper and lower punches are movable. On the corresponding upper and lower partitions, the mandrel connects the upper and lower corresponding blanks, partitions and punches in series. The above-mentioned molds can be used to form products with regular shapes, but if they are used to form products with irregular shapes, it is easy to cause the density of the products to be different, and the corners of the products are prone to breakage. At the same time, for products with large curvature The products are difficult to shape.

发明内容Contents of the invention

本实用新型目的在于提供一种结构简单,成型制品密度均匀,易形成制品的大弧度的硬质合金贴片成型模,解决了现有硬质合金成型模具存在的对形状不规则的制品成型时,易造成制品各处的密度不一,制品弯角处容易发生断裂,同时,对于具有大弧度的制品难以成型等问题。The purpose of the utility model is to provide a cemented carbide patch molding die with simple structure, uniform density of molded products, and easy formation of large arcs of products, which solves the problem of existing hard alloy molding molds when molding irregularly shaped products. , It is easy to cause the density of the product to be different, and the corner of the product is prone to breakage. At the same time, it is difficult to form a product with a large curvature.

本实用新型的上述技术目的主要是通过以下技术方案解决的:凹模上端设有上冲,上冲外设有限位器,所述凹模下端设有左下冲和右下冲,左下冲的上端面和右下冲的上端面之间形成台阶状设置,所述上冲、左下冲、右下冲和凹模形成“7”字型片状模腔,凹模下端设有反压垫,右下冲的下端面与反压垫的上端面接触,反压垫对应于左下冲下端处设有便于左下冲下滑的通孔。生产时,将左下冲和右下冲在凹模内摆好,再将凹模置于反压垫上,右下冲的下端面及凹模的下端面支撑在反压垫的上表面,而左下冲的下端对准于反压垫的通孔,反压垫置于压机台面上,移开限位器取出上冲,将预定的合金粉末注入到模腔中,再装回上冲和限位器,压机压头端面作用在上冲上端面,而左下冲由于下端面无支撑在压力作用在反压垫的通孔内下移,上冲的上端面与限位器的上端面切平时停止;再移开反压垫,将整个模具倒置使限位器上端面及上冲的上端面抵在压机工作台面上,压机的压头端面作用在左下冲的端面上,使左下冲的下端面与凹模的下端面及右下冲的下端面切平即可完成制品的模压成型。其中,模腔内的合金粉末经过上冲的初次模压大致分布到模腔的各个位置,而在左下冲的模压作用下,模腔内的合金粉末均匀地分布到模腔的各个位置,以形成制品所需的弯角和弧面,由于合金粉末各处分布均匀,因此制品模压成型后经烧结就不会发生弯角断裂等问题,大大提高了制品的合格率。The above-mentioned technical purpose of the utility model is mainly solved by the following technical solutions: the upper end of the die is provided with an upper punch, and a limiter is provided outside the upper punch; the lower end of the die is provided with a left lower punch and a right lower punch; A stepped arrangement is formed between the end face and the upper end face of the right lower punch. The upper punch, left lower punch, right lower punch and die form a "7"-shaped sheet cavity. The lower end of the die is provided with a back pressure pad. The lower end surface of the lower punch is in contact with the upper end surface of the back pressure pad, and the back pressure pad is provided with a through hole to facilitate the sliding of the left lower punch corresponding to the lower end of the left lower punch. During production, place the left lower punch and the right lower punch in the die, then place the die on the back pressure pad, the lower end surface of the right lower punch and the lower end face of the die are supported on the upper surface of the back pressure pad, while the left lower punch The lower end of the back pressure pad is aligned with the through hole of the back pressure pad, and the back pressure pad is placed on the press table, remove the stopper to take out the upper punch, inject the predetermined alloy powder into the mold cavity, and then reinstall the upper punch and the limiter The end surface of the press head acts on the upper end surface of the upper punch, while the left lower punch moves down in the through hole of the back pressure pad due to the unsupported lower end surface, and the upper end surface of the upper punch is flat with the upper end surface of the stopper. Stop; then remove the back pressure pad, turn the whole mold upside down so that the upper end surface of the stopper and the upper end surface of the upper punch are against the working table of the press, and the end surface of the pressure head of the press acts on the end surface of the left lower punch, so that the left lower punch The lower end face of the die and the lower end face of the die and the lower end face of the right lower punch can be cut flat to complete the molding of the product. Among them, the alloy powder in the mold cavity is roughly distributed to various positions of the mold cavity after the initial molding of the upper punch, and under the molding action of the left lower punch, the alloy powder in the mold cavity is evenly distributed to each position of the mold cavity to form Because the alloy powder is evenly distributed throughout the corners and curved surfaces required by the product, problems such as corner breakage will not occur after the product is molded and sintered, which greatly improves the pass rate of the product.

作为优选,所述限位器设有中心通孔,所述上冲的上端位于中心通孔内。其中,限位器的中心通孔的直径大于上冲上端的外径,两者同轴。Preferably, the limiter is provided with a central through hole, and the upper end of the upper punch is located in the central through hole. Wherein, the diameter of the central through hole of the limiter is larger than the outer diameter of the upper end of the upper punch, and the two are coaxial.

作为优选,所述凹模的左右模面呈弧形结构,所述左下冲的左面呈与凹模的左模面相配的弧形结构,所述右下冲的右面呈与凹模的右模面相配的弧形结构。由于本实用新型可使合金粉末在模腔内均匀分布,因此制品的弧面可通过本实用新型的模具直接形成。Preferably, the left and right die surfaces of the die are in an arc shape, the left face of the left lower punch is in an arc structure matching the left die face of the die, and the right face of the right lower punch is in an arc shape matching the right die face of the die. Surface matching arc structure. Because the utility model can evenly distribute the alloy powder in the mold cavity, the arc surface of the product can be directly formed by the mold of the utility model.

作为优选,所述右下冲的左上角呈弧形倒角结构。右下冲的左上角呈弧形倒角结构可使成型后的制品弯角处形成弧形弯角,制品弯角处不易开裂。Preferably, the upper left corner of the right lower punch is in an arc-shaped chamfered structure. The upper left corner of the right lower punch has an arc-shaped chamfer structure, which can form an arc-shaped corner at the corner of the formed product, and the corner of the product is not easy to crack.

作为优选,所述上冲的右下角设有楔形结构。其中,上冲右下角的楔形结构可使得制品上形成楔形面。Preferably, a wedge-shaped structure is provided at the lower right corner of the upper punch. Among them, the wedge-shaped structure at the lower right corner of the upper punch can form a wedge-shaped surface on the product.

因此,本实用新型具有结构简单,成型制品密度均匀,易形成制品的大弧度等特点。Therefore, the utility model has the characteristics of simple structure, uniform density of shaped products, and easy formation of large arcs of products.

附图说明Description of drawings

图1是本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the utility model;

图2是采用本实用新型模压的一种制品的结构示意图;Fig. 2 is a structural representation of a product molded by the utility model;

图3是图2的俯视图。FIG. 3 is a top view of FIG. 2 .

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例1:如图1所示,凹模1上端设有上冲2,上冲2外设有限位器3,限位器3设有中心通孔31,上冲2的上端位于中心通孔31内,上冲2的右下角设有楔形结构21。凹模1下端设有左下冲4和右下冲5,左下冲4的上端面41和右下冲5的上端面51之间形成台阶状设置,凹模1的左模面11和右模面12呈弧形结构,左下冲4的左面42呈与凹模1的左模面11相配的弧形结构,右下冲5的右面52呈与凹模1的右模面12相配的弧形结构,右下冲5的左上角呈弧形倒角结构。上冲2、左下冲4、右下冲5和凹模1形成“7”字型片状模腔8,凹模1下端设有反压垫6,右下冲5的下端面与反压垫6的上端面接触,反压垫6对应于左下冲4下端处设有便于左下冲下滑的通孔61。Embodiment 1: As shown in Figure 1, the upper end of the die 1 is provided with an upper punch 2, and the upper punch 2 is provided with a stopper 3, and the stopper 3 is provided with a central through hole 31, and the upper end of the upper punch 2 is located in the central through hole In 31, a wedge-shaped structure 21 is provided at the lower right corner of upper punch 2. The lower end of the die 1 is provided with a left lower punch 4 and a right lower punch 5, and the upper end surface 41 of the left lower punch 4 and the upper end face 51 of the right lower punch 5 form a stepped setting. The left die surface 11 and the right die face of the die 1 12 is an arc structure, the left side 42 of the left lower punch 4 is an arc structure matching the left die surface 11 of the die 1, and the right face 52 of the right lower punch 5 is an arc structure matching the right die face 12 of the die 1 , the upper left corner of the right lower punch 5 is in an arc-shaped chamfering structure. The upper punch 2, the left lower punch 4, the right lower punch 5 and the die 1 form a "7"-shaped sheet cavity 8, the lower end of the die 1 is provided with a back pressure pad 6, and the lower end surface of the right lower punch 5 and the back pressure pad 6 is in contact with the upper end face, and the back pressure pad 6 is provided with a through hole 61 corresponding to the lower end of the left lower punch 4 to facilitate the sliding of the left lower punch.

生产时,将左下冲4和右下冲5在凹模1内摆好,再将凹模1置于反压垫6上,右下冲5的下端面及凹模1的下端面支撑在反压垫6的上表面,而左下冲4的下端对准于反压垫6的通孔61,反压垫6置于压机台面上,移开限位器3取出上冲2,将预定的合金粉末注入到模腔8中,再装回上冲2和限位器3,压机压头端面作用在上冲上端面,而左下冲由于下端面无支撑在压力作用在反压垫的通孔内下移,上冲的上端面与限位器的上端面切平时停止;再移开反压垫,将整个模具倒置使限位器上端面及上冲的上端面抵在压机工作台面上,压机的压头端面作用在左下冲的端面上,使左下冲的下端面与凹模的下端面及右下冲的下端面切平即可完成制品的模压成型,形成的制品9如图2和图3所示。其中,模腔内的合金粉末经过上冲的初次模压大致分布到模腔的各个位置,而在左下冲的模压作用下,模腔内的合金粉末均匀地分布到模腔的各个位置,以形成制品所需的弯角10和大弧面13、14、15、16,由于合金粉末各处分布均匀,因此制品模压成型后经烧结就不会发生弯角断裂等问题,大大提高了制品的合格率。During production, the left lower punch 4 and the right lower punch 5 are placed in the die 1, and then the die 1 is placed on the back pressure pad 6, and the lower end surface of the right lower punch 5 and the lower end face of the die 1 are supported on the back pressure pad. The upper surface of the pad 6, and the lower end of the left lower punch 4 is aligned with the through hole 61 of the back pressure pad 6, the back pressure pad 6 is placed on the press table, the stopper 3 is removed to take out the upper punch 2, and the predetermined alloy The powder is injected into the mold cavity 8, and then the upper punch 2 and the stopper 3 are reinstalled. The end surface of the press head acts on the upper end surface of the upper punch, while the pressure of the left lower punch acts on the through hole of the back pressure pad due to the lack of support on the lower end surface. Move inside and down, the upper end surface of the upper punch and the upper end surface of the stopper are flat and stop; then remove the back pressure pad, turn the whole mold upside down so that the upper end surface of the stopper and the upper end surface of the upper punch are against the working table of the press , the end face of the pressure head of the press acts on the end face of the left lower punch, so that the lower end face of the left lower punch is cut flat with the lower end face of the die and the lower end face of the right lower punch to complete the molding of the product. The formed product 9 is shown in the figure 2 and Figure 3. Among them, the alloy powder in the mold cavity is roughly distributed to various positions of the mold cavity after the initial molding of the upper punch, and under the molding action of the left lower punch, the alloy powder in the mold cavity is evenly distributed to each position of the mold cavity to form The corners 10 and large arc surfaces 13, 14, 15, 16 required by the product, because the alloy powder is evenly distributed everywhere, so the problem of corner fracture will not occur after the product is molded and sintered, which greatly improves the qualification of the product Rate.

Claims (5)

1, a kind of carbide alloy paster shaping mould, the die upper end is provided with upper punch, the upper punch peripheral hardware has stop, it is characterized in that described die lower end is provided with the lower-left towards dashing with the bottom right, form step-like setting between the upper surface that upper surface that the lower-left dashes and bottom right dash, described upper punch, lower-left dash, the bottom right dashes and die forms " 7 " font sheet die cavity, the die lower end is provided with counter-pressure cushion, the lower surface that the bottom right dashes contacts with the upper surface of counter-pressure cushion, and counter-pressure cushion is provided with towards lower end corresponding to the lower-left to be convenient to the lower-left and to sweep away sliding through hole.
2, carbide alloy paster shaping mould according to claim 1 is characterized in that described stop is provided with central through hole, and the upper end of described upper punch is positioned at central through hole.
3, carbide alloy paster shaping mould according to claim 1 and 2, the curved structure of left and right sides die face that it is characterized in that described die, the left side that described lower-left dashes is the arcuate structure that the left die face with die matches, and the right side that described bottom right dashes is the arcuate structure that the right die face with die matches.
4, carbide alloy paster shaping mould according to claim 1 and 2 is characterized in that the curved chamfering structure in the upper left corner that described bottom right dashes.
5, carbide alloy paster shaping mould according to claim 1 and 2 is characterized in that the lower right corner of described upper punch is provided with wedge structure.
CN 200620106879 2006-08-21 2006-08-21 Hard-alloy paster forming mould Expired - Fee Related CN200957665Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620106879 CN200957665Y (en) 2006-08-21 2006-08-21 Hard-alloy paster forming mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620106879 CN200957665Y (en) 2006-08-21 2006-08-21 Hard-alloy paster forming mould

Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057269A (en) * 2014-04-09 2014-09-24 横店集团东磁股份有限公司 Machining technology of punch of hard alloy holding-up hammer forming die
CN110125391A (en) * 2019-05-13 2019-08-16 自贡硬质合金有限责任公司 Die and method for manufacturing pressed blank with step

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057269A (en) * 2014-04-09 2014-09-24 横店集团东磁股份有限公司 Machining technology of punch of hard alloy holding-up hammer forming die
CN104057269B (en) * 2014-04-09 2016-06-15 横店集团东磁股份有限公司 A kind of processing technique of the drift of hard alloy top hammer shaping mould
CN110125391A (en) * 2019-05-13 2019-08-16 自贡硬质合金有限责任公司 Die and method for manufacturing pressed blank with step

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