Summary of the invention
The utility model technical issues that need to address are to disclose a kind of coal hydrogenation reaction device and industrial application thereof, to satisfy the needs of DCL/Direct coal liquefaction field development.
The utility model is used for hydrogenation reaction device that DCL/Direct coal liquefaction prepares oil product and comprises that air flow bed and bubbling bed form;
Said air flow bed and bubbling bed are contained in the housing of same round shape inner lining refractory altogether, and air flow bed is last, and the bubbling bed is following;
Said air flow bed comprises:
Be arranged on the same horizontal plane of air flow bed height or several horizontal planes along on the housing periphery and or be arranged on the nozzle box at air flow bed top;
Be arranged on the nozzle in the nozzle box;
Be arranged at the bottom of the awl that is provided with outlet of air flow bed lower end;
Said nozzle is selected from the three-channel nozzle that is provided with first channel, second passage and third channel;
Said bubbling bed comprises:
Be arranged on the airway that is connected with said outlet in the bubbling bed;
Be arranged on the drainage tube of airway lower end;
Be arranged on broken bubble plate bubbling bed middle part, between bubbling bed and the airway, be used for abolishing the bubble that bubbling bed air-flow produces;
Be arranged on foam catching board bubbling bed top, between bubbling bed and the airway, be used to eliminate the slurry that gas phase or bubble are carried secretly;
Square tail gas exports under being arranged on said awl;
Be arranged on brokenly the mist eliminator in bubble plate top and tail gas exit, be used for further eliminating the slurry that gas phase or bubble are carried secretly, the mist eliminator bottom is provided with slurry and exports;
Be arranged on the slurry outlet of bubbling bed lower side;
Be arranged on the ash discharging hole of bubbling bed bottom;
The above-mentioned coal hydrogenation reaction device of the present invention can be used for direct hydrogenation liquefaction of coal, the preparation oil product, and its application method comprises the steps:
Coal slurry, catalyzer and circulating solvent are sent into the nozzle second passage, with H
2Send into first and third channel of nozzle, coal slurry, catalyzer and circulating solvent atomize under the hydrogen stream effect, and particle diameter 30~200 μ m, particle suspension with opposed nozzle flow thigh bump, realize coal slurry and H again in hydrogen stream
2Further mixing, under catalyst action, coal dust carries out hydrogenation reaction in air flow bed, generates oil product;
Still unconverted coal slurry and H
2Through airway, after the drainage of drainage tube, enter the bubbling bed and proceed hydrogenation reaction, tail gas enters mist eliminator through foam catching board, discharges through the tail gas outlet, enters follow-up workshop section, after the purification pressurization, reusable edible;
The coal ash that reaction produces contains part catalyzer, coal slurry etc. and discharges from bubbling bed bottom ash discharging hole, can be used for the raw material of boiler oil or entrained flow gasification hydrogen manufacturing;
Liquid hydrocarbon of producing behind the hydrogenation and coal slurry, catalyzer are discharged through the slurry outlet, and part is sent to follow-up centrifugal station as product, collects needed product, and reclaim H
2Part is pumped to air flow bed, and circulation is with further raising gelatin liquefaction transformation efficiency.
Said catalyzer is that iron is the DCL/Direct coal liquefaction catalyzer, and the weight content of catalyzer is 1~5% of a coal slurry amount;
Said circulating solvent is the bottom product of liquid hydrocarbon through 220~500 ℃ of the isolated boiling ranges of follow-up centrifugal station.
Device of the present utility model can be used in a direct liquefaction of producing 5000000 tons of oil products per year, and a day processing coal amount is a ton surplus in the of 40,000, has following technical superiority:
(1) hydrogenation reaction is heterogeneous transmittance process, i.e. H
2Diffuse to the coal slurry surface from the convection current of gas phase main body, cross gas phase viscous flow film by molecular diffusion again, reach the coal slurry surface, cross liquid phase viscous flow film by molecular diffusion again, just can reach coal grain surface, under catalyzer and suitable temperature, pressure effect, finally finish hydrogenation reaction, finish from the conversion of coal to oil product.Above-mentioned transmittance process speed is with all multifactor relevant, but is directly proportional with mass transfer surfaces, and the composite bed reactor of being made up of air flow bed and bubbling bed that the utility model proposes will make mass transfer surfaces increase hundreds of times, will accelerate transfer rate greatly undoubtedly, that is accelerate H
2Speed of reaction.
(2) the disclosed reactor of the utility model is a recirculation reactor, and for improving the transformation efficiency of coal slurry, coal slurry can repeatedly enter reactor.
(3) in bubbling bed bottom, the outer survey of airway is provided with the drainage tube, works as H
2Air flow stream is out-of-date, will cause the slurry internal recycle, prevents that precipitation from taking place.
(4) operation control is very flexible.
(5) cross jet by nozzle self and opposedly lay the percussion flow that forms and well to realize slurry atomizing and droplet and H
2Mixing.
Embodiment
Referring to Fig. 1 and Fig. 2, the utility model is used for hydrogenation reaction device that DCL/Direct coal liquefaction prepares oil product and comprises that air flow bed 4 and bubbling bed 18 form;
Said air flow bed 4 and bubbling bed 18 are contained in the housing 3 of same round shape inner lining refractory 20 altogether, and air flow bed 4 is last, and bubbling bed 18 is descending both coaxial lines.
Said air flow bed 4 comprises:
Be arranged on the same horizontal plane of air flow bed height or several horizontal planes along the nozzle box 1 of housing periphery and or be arranged on the nozzle box 19 at air flow bed top;
Be arranged on the nozzle 2 in nozzle box 1 and the nozzle box 19;
The position of nozzle 2 in the said nozzle box 1 is H along the horizontal plane of housing periphery first row's nozzle 2 apart from nozzle box, air flow bed upper end distance, and the ratio H/D of the inside diameter D of itself and air flow bed should be 0.5~2.Each horizontal plane upper edge periphery is provided with even numbers of nozzles, nozzle box 1 and nozzle 2 coaxial lines, and each is to the axis normal of nozzle coaxial line and air flow bed and at a distance of 180 degree.
In the said nozzle box 19 several nozzles 2 can be set, the axis of nozzle 2 is parallel with the axis of air flow bed 4.
Nozzle box 1 and nozzle box 19 are fixed on the housing 3;
What be arranged on the air flow bed lower end is provided with at the bottom of outlet 10 the awl 5;
Said nozzle 2 is selected from the three-channel nozzle that is provided with first channel 201, second passage 202 and third channel 203, as shown in Figure 3 and Figure 4, preferably adopts the nozzle described in the granted patent ZL95111750.5 that the contriver proposes;
Said bubbling bed 18 comprises:
Be arranged on the airway 8 that is connected with said outlet 10 in the bubbling bed;
Be arranged on the drainage tube 7 of airway 8 lower ends;
Be arranged on broken bubble plate 12 bubbling bed 18 middle parts, between bubbling bed and the airway 8;
Be arranged on foam catching board 13 bubbling bed 18 tops, between bubbling bed and the airway 8;
Be arranged on the tail gas outlet 11 of 5 belows at the bottom of the said awl;
Be arranged on brokenly the mist eliminator 14 and 15 that bubble plate 13 tops and tail gas export 11 places, can adopt silk screen;
Be arranged on the slurry outlet opening 17 under the mist eliminator 14;
Be arranged on the slurry outlet opening 16 under the mist eliminator 15;
Be arranged on the slurry outlet 6 of bubbling bed 18 lower sides;
Be arranged on the ash discharging hole 9 of bubbling bed 18 bottoms.