CN209819963U - A material cooling device - Google Patents
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- CN209819963U CN209819963U CN201920493153.2U CN201920493153U CN209819963U CN 209819963 U CN209819963 U CN 209819963U CN 201920493153 U CN201920493153 U CN 201920493153U CN 209819963 U CN209819963 U CN 209819963U
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- 239000000463 material Substances 0.000 title claims abstract description 99
- 238000001816 cooling Methods 0.000 title claims abstract description 94
- 230000033001 locomotion Effects 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 244000309464 bull Species 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000003814 drug Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
本实用新型涉及一种物料冷却装置,包括底板、物料冷却仓、物料冷却仓支架、驱动机构,底板上连接物料冷却仓支架,物料冷却仓为对称结构,物料冷却仓的仓底中心通过两端的铰接轴I与物料冷却仓支架铰接,仓内底面中部设有对称的弧形突起,物料冷却仓的顶部设有敞口进料口,物料冷却仓的两侧圆弧曲面上对称设有出料口,出料口上设有抽拉的出料口端盖,物料冷却仓通过驱动机构驱动进行水平摆振运动。驱动机构为曲柄摇杆机构。本实用新型的物料冷却装置用于承接需冷却的热物料,通过曲柄摇杆机构实现物料冷却仓的水平摆振运动,从物料冷却仓的高处端运动至低处端,往复运动,配合流通的空气,达到冷却效果。
The utility model relates to a material cooling device, which comprises a bottom plate, a material cooling bin, a material cooling bin bracket, and a driving mechanism. The bottom plate is connected with the material cooling bin bracket. The material cooling bin has a symmetrical structure. The hinged shaft I is hinged with the support of the material cooling bin. There is a symmetrical arc-shaped protrusion in the middle of the bottom surface of the bin. The top of the material cooling bin is equipped with an open feeding port. The arc surfaces on both sides of the material cooling bin are symmetrically equipped with discharge The discharge port is provided with a pull-out discharge port end cover, and the material cooling bin is driven by a driving mechanism to perform horizontal shimmy motion. The driving mechanism is a crank rocker mechanism. The material cooling device of the utility model is used for receiving hot materials to be cooled, and realizes the horizontal shimmy movement of the material cooling bin through the crank rocker mechanism, moving from the high end of the material cooling bin to the low end, reciprocating, and cooperating with the circulation air to achieve cooling effect.
Description
技术领域technical field
本实用新型涉及物料冷却技术领域,特别涉及一种物料冷却装置。The utility model relates to the technical field of material cooling, in particular to a material cooling device.
背景技术Background technique
冷却是一个热物体的温度降低而不发生相变化的过程。在许多化工、食品、饲料加工等行业,加工完成的物料由于温度很高,无法直接使用,为了顺利完成后续工作,需要对物料进行降温冷却处理。物料冷却装置,广泛应用于农业、医药、建材、化工、食品、饲料等行业。Cooling is the process by which the temperature of a hot object decreases without a phase change. In many chemical, food, feed processing and other industries, the processed materials cannot be used directly due to their high temperature. In order to successfully complete the follow-up work, the materials need to be cooled down. Material cooling device is widely used in agriculture, medicine, building materials, chemical industry, food, feed and other industries.
专利CN 207622333 U公开了一种实用新型专利“一种流体物料冷却机”,利用制冷机制冷,通过旋转冷气管搅拌物料的方式进行冷却。Patent CN 207622333 U discloses a utility model patent "a fluid material cooler", which utilizes a refrigerator to cool, and cools the material by rotating the cold air pipe to stir the material.
专利CN 207702790 U公开了一种实用新型专利“一种高温固体物料冷却装置”,在壳体内部放置风扇,利用风扇带动空气产生流动,利用流动的空气带走热量的方式进行冷却。Patent CN 207702790 U discloses a utility model patent "a high-temperature solid material cooling device". A fan is placed inside the housing, and the fan is used to drive the air to generate flow, and the cooling is carried out by using the flowing air to take away heat.
专利CN 207816051 U公开了一种实用新型专利“物料冷却塔”,在冷却斗下方设置冷水管,冷却斗周围喷淋冷水,利用冷水吸收热量的方式进行冷却。Patent CN 207816051 U discloses a utility model patent "Material Cooling Tower". A cold water pipe is arranged under the cooling hopper, and cold water is sprayed around the cooling hopper, and cooling is performed by absorbing heat with the cold water.
本实用新型通过曲柄摇杆机构实现物料冷却仓的水平摆振运动,物料由于自身重力作用,从物料冷却仓的高处端运动至低处端,物料在向下运动过程中,由于物料冷却仓内部的突起,物料会呈抛物线形运动,增大了与空气的接触面积。不完全齿轮组可使物料冷却仓到达两个极限位置时,产生停顿,静止一段时间,使物料充分运动。利用机械运动使物料产生流动,往复运动,配合流通的空气,最终达到物料冷却效果。其冷却方式与上述专利不同,且不需要外加风扇、制冷机和供水装置等装置。The utility model realizes the horizontal vibration movement of the material cooling bin through the crank rocker mechanism. The material moves from the high end of the material cooling bin to the lower end due to its own gravity. During the downward movement of the material, due to the material cooling bin With the inner protrusion, the material will move in a parabolic shape, which increases the contact area with the air. The incomplete gear set can make the material cooling chamber stop when it reaches the two limit positions, and stop for a period of time to make the material move fully. The mechanical movement is used to make the material flow, reciprocate, and cooperate with the circulating air to finally achieve the cooling effect of the material. Its cooling method is different from the above-mentioned patents, and does not require additional devices such as fans, refrigerators and water supply devices.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种物料冷却装置,能够实现物料的快速冷却,通过水平摆振,使物料与空气充分接触,达到冷却效果。The technical problem to be solved by the utility model is to provide a material cooling device, which can realize the rapid cooling of the material, and make the material fully contact with the air through the horizontal vibration to achieve the cooling effect.
为实现上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions:
一种物料冷却装置,包括底板、物料冷却仓、物料冷却仓支架、驱动机构,底板上连接物料冷却仓支架,物料冷却仓为对称结构,物料冷却仓的仓底中心通过两端的铰接轴I与物料冷却仓支架铰接,仓内底面中部设有对称的弧形突起,物料冷却仓的顶部设有敞口进料口,物料冷却仓的两侧圆弧曲面上对称设有出料口,出料口上设有抽拉的出料口端盖,物料冷却仓通过驱动机构驱动进行水平摆振运动;A material cooling device, comprising a bottom plate, a material cooling bin, a material cooling bin bracket, and a drive mechanism. The bottom plate is connected to the material cooling bin bracket. The brackets of the material cooling bin are hinged, and there is a symmetrical arc-shaped protrusion in the middle of the bottom surface of the bin. The top of the material cooling bin is equipped with an open feeding port, and the arc surfaces on both sides of the material cooling bin are symmetrically equipped with discharge ports. There is a pull-out discharge end cover on the mouth, and the material cooling bin is driven by the driving mechanism to perform horizontal shimmy motion;
驱动机构包括电机、小齿轮、大齿轮、双头花键轴、曲柄、连杆、花键轴支架,电机的输出轴连接小齿轮,小齿轮与大齿轮啮合传动,大齿轮通过双头花键轴连接曲柄的一端,双头花键轴由固定于底板的花键轴支架支撑,曲柄的另一端连接连杆,连杆的一端与曲柄铰接,连杆的另一端通过铰接轴II与物料冷却仓边部外壁铰接。The driving mechanism includes a motor, a pinion gear, a bull gear, a double-ended spline shaft, a crank, a connecting rod, and a spline shaft bracket. The output shaft of the motor is connected to the pinion gear, and the pinion gear and the bull gear are engaged for transmission. The shaft is connected to one end of the crank, the double-ended spline shaft is supported by the spline shaft bracket fixed on the bottom plate, the other end of the crank is connected to the connecting rod, one end of the connecting rod is hinged to the crank, and the other end of the connecting rod is cooled with the material through the hinge shaft II The outer wall of the side of the bin is hinged.
所述的出料口端盖外表面为曲面,与物料冷却仓的弧度相配合,出料口端盖两侧设有凸台,与出料口两侧的凹槽滑道滑动连接。The outer surface of the end cover of the discharge port is a curved surface, matching the radian of the material cooling bin, and the two sides of the end cover of the discharge port are provided with bosses, which are slidingly connected with the groove slideways on both sides of the discharge port.
所述的电机为变频电机。The motor is a variable frequency motor.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的物料冷却装置用于承接需冷却的热物料,装置中的曲柄、连杆、物料冷却仓组成曲柄摇杆机构,通过曲柄摇杆机构实现物料冷却仓的水平摆振运动,物料由于自身重力作用,从物料冷却仓的高处端运动至低处端,往复运动,配合流通的空气,达到冷却效果。进料口,也是空气流通口,有助于快速冷却。适用于化工、食品、医药、饲料、冶金等行业的物料冷却。The material cooling device of the utility model is used for receiving hot materials to be cooled. The crank, connecting rod, and material cooling bin in the device form a crank rocker mechanism, and the horizontal pendulum movement of the material cooling bin is realized through the crank rocker mechanism. Due to its own gravity, it moves from the high end of the material cooling bin to the low end, reciprocating, and cooperates with the circulating air to achieve the cooling effect. The feed port, which is also an air vent, facilitates rapid cooling. It is suitable for material cooling in chemical industry, food, medicine, feed, metallurgy and other industries.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为物料冷却仓的结构示意图。Fig. 2 is a structural schematic diagram of the material cooling bin.
图3为物料冷却仓的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the material cooling bin.
图4为出料口端盖的结构示意图。Fig. 4 is a schematic structural view of the end cover of the discharge port.
图5为双头花键轴的结构示意图。Fig. 5 is a structural schematic diagram of a double-ended spline shaft.
图中:底板1、物料冷却仓2、进料口2-1、出料口2-2、铰接轴II 2-3、铰接轴I 2-4、凹槽滑道2-5、弧形突起2-6、出料口端盖3、端盖拉手3-1、凸台3-2、物料冷却仓支架4、大齿轮5、小齿轮6、双头花键轴7、曲柄9、连杆8、电机10、花键轴支架11、电机支架12。In the figure: bottom plate 1, material cooling chamber 2, material inlet 2-1, material outlet 2-2, hinged shaft II 2-3, hinged shaft I 2-4, groove slideway 2-5, arc-shaped protrusion 2-6. Discharge port end cover 3, end cover handle 3-1, boss 3-2, material cooling bin support 4, large gear 5, small gear 6, double-ended spline shaft 7, crank 9, connecting rod 8. Motor 10, spline shaft support 11, motor support 12.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式进一步说明:The specific embodiment of the utility model is further described below in conjunction with accompanying drawing:
如图1-图5,一种物料冷却装置,包括底板1、物料冷却仓2、物料冷却仓支架4、驱动机构,底板1上固定连接物料冷却仓支架4,物料冷却仓2为对称结构,物料冷却仓的仓底中心通过两端的铰接轴I 2-4与物料冷却仓支架4铰接,仓内底面中部设有对称的弧形突起2-6,物料冷却仓2的顶部设有敞口进料口2-1,物料冷却仓2的两侧圆弧曲面上对称设有出料口2-2,出料口2-2上设有抽拉的出料口端盖3,出料口端盖3外表面为曲面,与物料冷却仓2的弧度相配合,出料口端盖3两侧设有凸台3-2,与出料口2-2两侧的凹槽滑道2-5滑动连接。出料口端盖3外面上设有端盖拉手3-1。As shown in Figures 1 to 5, a material cooling device includes a bottom plate 1, a material cooling bin 2, a material cooling bin bracket 4, and a driving mechanism. The bottom plate 1 is fixedly connected to the material cooling bin bracket 4, and the material cooling bin 2 is a symmetrical structure. The center of the warehouse bottom of the material cooling warehouse is hinged with the material cooling warehouse support 4 through the hinge shafts I 2-4 at both ends, and the middle part of the inner bottom surface of the warehouse is provided with symmetrical arc-shaped protrusions 2-6, and the top of the material cooling warehouse 2 is provided with an open inlet. The discharge port 2-1, the discharge port 2-2 is symmetrically arranged on the arc surface on both sides of the material cooling bin 2, the discharge port 2-2 is provided with a pull-out discharge port end cover 3, and the discharge port end The outer surface of the cover 3 is a curved surface, matching the radian of the material cooling bin 2. The two sides of the end cover 3 of the discharge port are provided with bosses 3-2, which are connected with the groove slides 2-5 on both sides of the discharge port 2-2. Swipe to connect. The discharge port end cover 3 is provided with an end cover handle 3-1 on the outside.
物料冷却仓2通过驱动机构驱动进行水平摆振运动。The material cooling bin 2 is driven by a driving mechanism to perform horizontal pendulum motion.
驱动机构包括电机10、小齿轮6、大齿轮5、双头花键轴7、曲柄9、连杆8、花键轴支架11,电机10通过电机支架12与底板1连接,电机为变频电机。电机10的输出轴连接小齿轮6,小齿轮6与大齿轮7啮合传动,大齿轮5通过双头花键轴7连接曲柄9的一端,双头花键轴7由固定于底板1的花键轴支架11支撑,双头花键轴7的一端与曲柄9的花键槽配合,另一端与大齿轮5的花键槽配合,中间光轴部分固定在双头花键轴支架11上,可转动。曲柄9的另一端连接连杆8,连杆8的一端与曲柄9铰接,连杆8的另一端通过铰接轴II 2-3与物料冷却仓2边部外壁铰接。Drive mechanism comprises motor 10, pinion 6, bull gear 5, double-headed spline shaft 7, crank 9, connecting rod 8, spline shaft support 11, and motor 10 is connected with base plate 1 by motor support 12, and motor is a variable frequency motor. The output shaft of the motor 10 is connected to the pinion 6, and the pinion 6 and the bull gear 7 are meshed for transmission. The bull gear 5 is connected to one end of the crank 9 through a double-ended spline shaft 7. Shaft support 11 supports, and one end of double-ended spline shaft 7 cooperates with the spline groove of crank 9, and the other end cooperates with the spline groove of bull gear 5, and the middle optical shaft part is fixed on the double-ended spline shaft support 11, rotatable. The other end of the crank 9 is connected to the connecting rod 8, and one end of the connecting rod 8 is hinged to the crank 9, and the other end of the connecting rod 8 is hinged to the outer wall of the side of the material cooling bin 2 through the hinge shaft II 2-3.
物料冷却装置的工作过程:The working process of the material cooling device:
通过物料冷却仓2上方的进料口2-1把物料加入物料冷却仓2内,打开电机10,电机10通过传动机构中大齿轮5与小齿轮6啮合把扭矩传递给曲柄9,带动曲柄9作圆周运动。曲柄9、连杆8、物料冷却仓2组成曲柄摇杆机构,从而带动物料冷却仓2在物料冷却仓支架3上作水平摆振运动。物料由于自身重力作用,从物料冷却仓2的高处运动至低处端,物料在向下运动过程中,由于物料冷却仓内部的突起2-6,物料会呈抛物线形运动,增大了与空气的接触面积。往复运动,配合流通的空气,达到冷却效果。冷却结束后,关闭电机10,拉动端盖拉手3-1,打开装置侧面的出料口端盖3,进行出料。出料结束后,推紧出料口端盖3,等待下次冷却工作。Put the material into the material cooling bin 2 through the feed port 2-1 above the material cooling bin 2, turn on the motor 10, and the motor 10 transmits the torque to the crank 9 through the meshing of the large gear 5 and the pinion 6 in the transmission mechanism, and drives the crank 9 Make a circular motion. The crank 9, the connecting rod 8, and the material cooling bin 2 form a crank rocker mechanism, thereby driving the material cooling bin 2 to perform horizontal shimmy motion on the material cooling bin support 3. Due to its own gravity, the material moves from the high end of the material cooling bin 2 to the lower end. During the downward movement of the material, due to the protrusions 2-6 inside the material cooling bin, the material will move in a parabolic shape, increasing the air contact area. Reciprocating motion, with the circulation of air, to achieve cooling effect. After cooling, turn off the motor 10, pull the end cover handle 3-1, open the discharge port end cover 3 on the side of the device, and discharge. After the discharge is finished, push the end cover 3 of the discharge port tightly and wait for the next cooling operation.
物料在冷却装置冷却过程中,冷热空气出现对流现象。运动过程中冷空气向下运动,热空气向上运动,使物料冷却仓2内的热空气从进料口2-1(空气流通口)排出,外界冷空气从进料口2-1(空气流通口)流入物料冷却仓2内,增加物料冷却速度。During the cooling process of the material in the cooling device, the hot and cold air convection occurs. During the movement, the cold air moves downward, and the hot air moves upward, so that the hot air in the material cooling bin 2 is discharged from the feed port 2-1 (air circulation port), and the external cold air is discharged from the feed port 2-1 (air circulation port). mouth) into the material cooling chamber 2 to increase the cooling rate of the material.
上面所述仅是本实用新型的基本原理,并非对本实用新型作任何限制,凡是依据本实用新型对其进行等同变化和修饰,均在本专利技术保护方案的范畴之内。The above is only the basic principle of the utility model, and does not limit the utility model in any way. All equivalent changes and modifications according to the utility model are within the scope of the technical protection scheme of this patent.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109916119A (en) * | 2019-04-12 | 2019-06-21 | 辽宁科技大学 | A material cooling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109916119A (en) * | 2019-04-12 | 2019-06-21 | 辽宁科技大学 | A material cooling device |
| CN109916119B (en) * | 2019-04-12 | 2023-11-03 | 辽宁科技大学 | A material cooling device |
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