CN209819048U - Airgel heat insulation pipe filling device, airgel heat insulation pipe and low temperature smoking set - Google Patents
Airgel heat insulation pipe filling device, airgel heat insulation pipe and low temperature smoking set Download PDFInfo
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- CN209819048U CN209819048U CN201920451591.2U CN201920451591U CN209819048U CN 209819048 U CN209819048 U CN 209819048U CN 201920451591 U CN201920451591 U CN 201920451591U CN 209819048 U CN209819048 U CN 209819048U
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- 238000009413 insulation Methods 0.000 title claims abstract description 54
- 230000000391 smoking effect Effects 0.000 title claims abstract description 18
- 239000002245 particle Substances 0.000 claims abstract description 22
- 238000001179 sorption measurement Methods 0.000 claims abstract description 19
- 238000003780 insertion Methods 0.000 claims description 22
- 230000037431 insertion Effects 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 239000004964 aerogel Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005429 filling process Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种气凝胶隔热管填充装置,包括基座,所述基座内形成有用于安放待填充隔热管的负压室,所述基座上还设有与所述负压室连通的料斗,所述料斗的出料口处设有控制其启闭的第一控制阀,还包括将负压室内的气压排空至低于外部气压的负压吸附设备,所述负压吸附设备通过第二控制阀与负压室的排气口连通。本实用新型还公开了一种采用上述填充装置制作的气凝胶隔热管和包括上述气凝胶隔热管的低温烟具。整个填充装置具有结构简单,易于实现,方便操作,工作效率高的特点,填充装置利用负压吸附原理,将气凝胶通过负压作用填充在隔热管的中空区域中,因而气凝胶颗粒的堆积密度高,从而使得隔热管的隔热效果更好。
The utility model discloses an airgel heat insulation pipe filling device, which comprises a base, a negative pressure chamber for placing the heat insulation pipe to be filled is formed in the base, and the base is also provided with the A hopper connected to the negative pressure chamber, the discharge port of the hopper is provided with a first control valve to control its opening and closing, and also includes a negative pressure adsorption device for evacuating the air pressure in the negative pressure chamber to be lower than the external air pressure. The negative pressure adsorption device communicates with the exhaust port of the negative pressure chamber through the second control valve. The utility model also discloses an airgel heat-insulating pipe made by the filling device and a low-temperature smoking set comprising the above-mentioned airgel heat-insulating pipe. The entire filling device has the characteristics of simple structure, easy realization, convenient operation and high work efficiency. The filling device uses the principle of negative pressure adsorption to fill the airgel in the hollow area of the heat insulation tube through negative pressure, so that the airgel particles The bulk density is high, so that the heat insulation effect of the heat insulation pipe is better.
Description
技术领域technical field
本实用新型涉及一种气凝胶隔热管填充装置、气凝胶隔热管及低温烟具。The utility model relates to an airgel heat-insulating pipe filling device, an airgel heat-insulating pipe and a low-temperature smoking set.
背景技术Background technique
低温烟具是通过通电加热(不燃烧)的方式使得烟支产生烟雾,供使用者抽吸,其发热体的工作温度一般在220度左右,在该温度下,低温烟具的外壳也会受到传热,可能会导致烫手,所以要对发热体做好隔热,避免低温烟具烫手。目前低温烟器具的隔热有两种方式,一种是在发热体外套一个真空管,一种是在发热体外包裹一层或几层气凝胶。真空管的价格太高,气凝胶在产线上生产装配太复杂,效率低下,有太多灰尘。The low-temperature smoking set makes cigarettes generate smoke by heating (not burning) for the user to smoke. The working temperature of the heating element is generally around 220 degrees. At this temperature, the shell of the low-temperature smoking set will also be subjected to heat transfer. , It may cause hot hands, so the heat-generating body should be insulated to avoid hot hands from low-temperature smoking appliances. At present, there are two methods of heat insulation for low-temperature smoke appliances, one is to wrap a vacuum tube on the heating body, and the other is to wrap one or several layers of airgel on the heating body. The price of vacuum tubes is too high, and the production and assembly of aerogels on the production line is too complicated, inefficient, and has too much dust.
专利号为2018209448939的中国实用新型专利公开了一种气凝胶隔热管,在内管和外管围成中空区域内填充气凝胶并将两端密封形成气凝胶隔热管;但是上述专利确没有公开其具体的制作方式,也没有公开气凝胶采用何种装置进行填充。The Chinese Utility Model Patent No. 2018209448939 discloses an airgel heat-insulating tube, in which the inner tube and the outer tube form a hollow area filled with aerogel and sealed at both ends to form an airgel heat-insulating tube; but the above The patent does not disclose its specific manufacturing method, nor does it disclose what kind of device the airgel is filled with.
实用新型内容Utility model content
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的目的之一在于提供一种气凝胶隔热管填充装置、气凝胶隔热管及低温烟具。This application aims to solve at least one of the technical problems existing in the prior art. Therefore, one of the objectives of the present utility model is to provide an airgel heat-insulating tube filling device, an airgel heat-insulating tube and a low-temperature smoking set.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种气凝胶隔热管填充装置,包括基座,所述基座内形成有用于安放待填充隔热管的负压室,所述基座上还设有与所述负压室连通的料斗,所述料斗的出料口处设有控制其启闭的第一控制阀,还包括将负压室内的气压排空至低于外部气压的负压吸附设备,所述负压吸附设备通过第二控制阀、快速接头与负压室的排气口连通。An airgel heat insulation pipe filling device, comprising a base, a negative pressure chamber for placing the heat insulation pipe to be filled is formed in the base, and a pressure chamber communicating with the negative pressure chamber is also provided on the base. A hopper, the outlet of the hopper is provided with a first control valve to control its opening and closing, and also includes a negative pressure adsorption device that evacuates the air pressure in the negative pressure chamber to be lower than the external air pressure, and the negative pressure adsorption device passes through The second control valve and the quick connector communicate with the exhaust port of the negative pressure chamber.
进一步的,所述负压室包括顶部开口供所述待填充隔热管匹配插装的插装室以及与所述插装室顶部连通的物料输送通道。Further, the negative pressure chamber includes an insertion chamber with a top opening for the matching insertion of the to-be-filled heat-insulated tube, and a material delivery channel communicating with the top of the insertion chamber.
进一步的,所述输送通道沿竖直方向设置且与所述插装室同轴。Further, the conveying channel is arranged vertically and coaxially with the insertion chamber.
进一步的,还包括将待填充隔热管内管内腔顶部封堵的封堵件,所述封堵件的顶部呈锥形且延伸至所述物料输送通道的出料端中,所述封堵件与输送通道的轴线重合。Further, it also includes a sealing member for sealing the top of the inner cavity of the heat-insulating pipe to be filled, the top of the sealing member is conical and extends into the discharge end of the material conveying channel, the sealing member coincident with the axis of the conveying channel.
进一步的,所述输送通道的出料端呈锥形。Further, the discharge end of the conveying channel is tapered.
进一步的,所述负压吸附设备为真空泵。Further, the negative pressure adsorption equipment is a vacuum pump.
进一步的,所述基座包括下座和与所述下座密封可拆卸连接的上座,所述插装室设置于所述下座上,所述物料输送通道设置于所述上座中且与上座顶部的料斗连通。Further, the base includes a lower seat and an upper seat that is sealed and detachable connected with the lower seat, the insertion chamber is arranged on the lower seat, and the material conveying channel is arranged in the upper seat and connected with the upper seat The top hopper is connected.
进一步的,所述排气口设置在所述上座侧部,所述排气口一端与所述物料输送通道连通,另一端通过第二控制阀连接至负压吸附设备。Further, the exhaust port is arranged on the side of the upper seat, one end of the exhaust port communicates with the material conveying channel, and the other end is connected to the negative pressure adsorption device through the second control valve.
进一步的,所述下座的上端面内凹形成有供所述上座匹配插接的腔室,所述上座插装固定在所述腔室中且通过密封件密封,所述腔室的底部设有一沉孔构成所述插装室。Further, the upper end surface of the lower seat is recessed to form a chamber for matching and plugging the upper seat, the upper seat is inserted and fixed in the chamber and sealed by a seal, and the bottom of the chamber is provided A counterbore constitutes the insertion chamber.
一种使用上述填充装置制作气凝胶隔热管的方法,包括如下步骤:A method for making an airgel heat-insulated pipe using the above-mentioned filling device, comprising the steps of:
步骤一:将待填充隔热管的内管和外管的底端之间通过下法兰联接,外管和内管之间留有中空区域;Step 1: Connect the bottom end of the inner pipe to be filled with the outer pipe through the lower flange, and leave a hollow area between the outer pipe and the inner pipe;
步骤二:将装配好的待填充隔热管放置在负压室中,中空区域顶部开口朝上,并通过封堵件将内管的顶部封堵,关闭第一控制阀,打开第二控制阀,通过负压吸附设备将负压室内的气压排空至低于外部气压;Step 2: Place the assembled heat insulation tube to be filled in the negative pressure chamber, with the top opening of the hollow area facing upwards, and seal the top of the inner tube with a sealing piece, close the first control valve, and open the second control valve , the air pressure in the negative pressure chamber is evacuated to be lower than the external air pressure through negative pressure adsorption equipment;
步骤三:关闭负压吸附设备以及第二控制阀门,打开第一控制阀门,气凝胶在外部气压作用下经过料口出料口进入负压室并堆积填充在待填充隔热管中空区域,填充完毕后,将待填充隔热管从负压室内取出并通过上法兰将中空区域的顶部封闭,完成气凝胶隔热管的制作。Step 3: Close the negative pressure adsorption equipment and the second control valve, open the first control valve, the airgel enters the negative pressure chamber through the discharge port of the feed port under the action of external air pressure, and accumulates and fills in the hollow area of the heat insulation tube to be filled. After filling, the heat insulation tube to be filled is taken out from the negative pressure chamber and the top of the hollow area is closed through the upper flange to complete the manufacture of the airgel heat insulation tube.
一种气凝胶隔热管,采用上述方法制作。An airgel heat insulation pipe is manufactured by the above method.
进一步的,所述的气凝胶为二氧化硅气凝胶颗粒。Further, the airgel is silica airgel particles.
进一步的,所述气凝胶颗粒在所述中空区域中的堆积密度为1.05-2.68g/cm^3。Further, the bulk density of the airgel particles in the hollow area is 1.05-2.68 g/cm^3.
进一步的,所述中空区域中填充的气凝胶颗粒的综合直径为1.2-4.5mm。Further, the overall diameter of the airgel particles filled in the hollow area is 1.2-4.5 mm.
进一步的,所述的气凝胶为二氧化硅气凝胶颗粒。Further, the airgel is silica airgel particles.
一种低温烟具,采用上述气凝胶隔热管作为隔热构件,所述气凝胶隔热管的内腔构成低温烟具的加热腔。A low-temperature smoking appliance adopts the above-mentioned airgel heat-insulating tube as a heat-insulating member, and the inner cavity of the airgel heat-insulating tube constitutes a heating chamber of the low-temperature smoking appliance.
与现有技术相比,本实用新型具有的优点在于:整个填充装置具有结构简单,易于实现,方便操作,工作效率高的特点,填充装置利用负压吸附原理,将气凝胶通过负压作用填充在隔热管的中空区域中,因而气凝胶颗粒的堆积密度高,从而使得隔热管的隔热效果更好。Compared with the prior art, the utility model has the advantages that: the whole filling device has the characteristics of simple structure, easy realization, convenient operation and high working efficiency. The airgel particles are filled in the hollow area of the heat insulation pipe, so the packing density of the airgel particles is high, so that the heat insulation effect of the heat insulation pipe is better.
附图说明Description of drawings
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的爆炸图;Fig. 2 is the explosion diagram of the utility model;
图3为采用本实用新型填充装置制作的隔热管主视图;Fig. 3 is the front view of the heat insulation pipe made by the filling device of the present invention;
图4为采用本实用新型填充装置制作的隔热管爆炸图;Fig. 4 is the exploded view of the heat-insulating pipe made by the filling device of the present invention;
图5为隔热管与下座装配示意图;Figure 5 is a schematic diagram of the assembly of the heat insulating tube and the lower seat;
图6为上座与下座装配示意图;Figure 6 is a schematic diagram of the assembly of the upper seat and the lower seat;
图7为隔热管填充前状态示意图;Fig. 7 is a schematic diagram of the state before the heat insulation tube is filled;
图8为隔热管填充过程中状态示意图;Fig. 8 is a schematic diagram of the state during the filling process of the heat insulating tube;
图9为采用本实用新型隔热管的低温烟具示意图。Fig. 9 is a schematic diagram of a low-temperature smoking set using the heat insulating tube of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参见图1和图2,一种气凝胶隔热管填充装置,包括基座1,基座1内形成有负压室2,基座1上还设有与负压室2连通的料斗3,料斗3用于储存气凝胶颗粒,料斗3的出料口处设有控制其启闭的第一控制阀4,还包括将负压室2内的气压排空至低于外部气压的负压吸附设备5,负压吸附设备5通过第二控制阀6与负压室2的排气口连通。本实施例中,负压吸附设备5采用真空泵。Referring to Fig. 1 and Fig. 2, an airgel heat insulation tube filling device includes a base 1, a negative pressure chamber 2 is formed in the base 1, and a hopper 3 communicating with the negative pressure chamber 2 is also provided on the base 1 , the hopper 3 is used to store airgel particles, the discharge port of the hopper 3 is provided with a first control valve 4 that controls its opening and closing, and also includes a negative pressure valve that evacuates the air pressure in the negative pressure chamber 2 to be lower than the external air pressure. The negative pressure adsorption device 5 communicates with the exhaust port of the negative pressure chamber 2 through the second control valve 6 . In this embodiment, the negative pressure adsorption device 5 adopts a vacuum pump.
本实施例中,气凝胶隔热管7包括内管701和套在内管701外的外管702,内管701和外管702之间形成中空区域用于填充气凝胶颗粒703,气凝胶填充完毕后通过将内管701和外管702两端之间密封,从而将气凝胶封装在中空区域内形成气凝胶隔热管。根据隔热性能要求,气凝胶填充层还可以设计为多层。In this embodiment, the airgel insulation tube 7 includes an inner tube 701 and an outer tube 702 sleeved outside the inner tube 701. A hollow area is formed between the inner tube 701 and the outer tube 702 for filling airgel particles 703. After the gel is filled, the two ends of the inner tube 701 and the outer tube 702 are sealed, so that the airgel is encapsulated in the hollow area to form an airgel heat insulation tube. According to the heat insulation performance requirements, the airgel filling layer can also be designed as multi-layer.
使用时,将待填充隔热管中空区域底部通过下法兰704封堵,将待填充隔热管中空区域顶部开口并朝上的放置在负压室2中,关闭第一控制阀4,打开第二控制阀6,利用负压吸附设备5抽真空,将待填充隔热管与负压室2之间的气体排出,与外部形成负压,当达到设定负压值时,关闭第二控制阀6并停止抽气,打开第一控制阀4,气凝胶颗粒在外部气压作用下从料斗迅速进入负压室2并填充中空区域,填充完毕后,将待填充隔热管从负压室2内取出并通过上法兰705将中空区域的顶部封闭,完成气凝胶隔热管的制作。When in use, the bottom of the hollow area of the heat insulation pipe to be filled is blocked by the lower flange 704, and the top of the hollow area of the heat insulation pipe to be filled is opened and placed upward in the negative pressure chamber 2, the first control valve 4 is closed, and the The second control valve 6 is evacuated by the negative pressure adsorption device 5, and the gas between the heat insulation pipe to be filled and the negative pressure chamber 2 is discharged to form a negative pressure with the outside. When the set negative pressure value is reached, the second control valve is closed. Control the valve 6 and stop pumping, open the first control valve 4, the airgel particles enter the negative pressure chamber 2 from the hopper quickly under the action of external air pressure and fill the hollow area. Take it out from the chamber 2 and seal the top of the hollow area through the upper flange 705 to complete the manufacture of the airgel heat insulation tube.
本实施例整个填充过程,因是在负压作用下填充因而气凝胶颗粒的堆积密度较高,从而使得隔热管的隔热效果更好;此外,相比现有技术中直接在产线上生产装配,填充效率也更高,而且装配过程中基本没有灰尘的带入。第一控制阀和第二控制阀可以采用手动阀门或电磁控制等自动阀门。In the entire filling process of this embodiment, because it is filled under the action of negative pressure, the bulk density of the airgel particles is higher, so that the heat insulation effect of the heat insulation tube is better; The filling efficiency is also higher, and there is basically no dust brought in during the assembly process. The first control valve and the second control valve can be manual valves or automatic valves such as electromagnetic control.
参见图3,在一实施例中,负压室2包括顶部开口供待填充隔热管匹配插装的插装室201以及与插装室201顶部连通的物料输送通道202。本实施中,待填充气凝胶隔热管7直接插在在插装室201中,安装和拆卸非常方便,而且待填充隔热管开口向上设置,气凝胶在重力作用下可以加速堆积,有效提高堆积密度。Referring to FIG. 3 , in one embodiment, the negative pressure chamber 2 includes an insertion chamber 201 with a top opening for the matching insertion of the heat insulation pipe to be filled and a material delivery channel 202 communicating with the top of the insertion chamber 201 . In this implementation, the airgel heat insulation tube 7 to be filled is directly inserted in the insertion chamber 201, which is very convenient for installation and disassembly, and the opening of the heat insulation tube to be filled is set upward, and the aerogel can accelerate accumulation under the action of gravity. Effectively increase the bulk density.
参见图1,在另一实施例中,输送通道202沿竖直方向设置且与插装室201同轴,输送通道202设计中竖直直通式通道,气凝胶填充过程中阻力较小,从而可以进一步提高堆积密度,保证隔热管的隔热效果。Referring to Fig. 1, in another embodiment, the delivery channel 202 is arranged vertically and is coaxial with the insertion chamber 201, the delivery channel 202 is designed as a vertical straight-through channel, and the resistance during the airgel filling process is small, so that The bulk density can be further increased to ensure the heat insulation effect of the heat insulation pipe.
需要说明的是,在实际设计中,参见图3,本实施例还包括将待填充隔热管内管内腔顶部封堵的封堵件8,封堵件8的顶部呈锥形且延伸至物料输送通道202的出料端中,封堵件8与输送通道202的轴线重合。封堵件8过盈塞在内管701中,可以采用橡胶等材质制作。It should be noted that, in the actual design, referring to Fig. 3, this embodiment also includes a sealing member 8 that seals the top of the inner cavity of the inner tube of the heat insulation pipe to be filled. The top of the sealing member 8 is conical and extends to the material conveying In the discharge end of the channel 202 , the blocking member 8 coincides with the axis of the conveying channel 202 . The blocking member 8 is an interference plug in the inner tube 701, which can be made of materials such as rubber.
本实施例,通过封堵件8将隔热管的内管701的内腔密封,从而可以防止气凝胶颗粒进入内管701内,可以避免气凝胶在内管701内腔粘附,污染内腔;同时节省了气凝胶颗粒的用量;此外,封堵件8顶部设计成锥形并与输送通道202的轴线重合,可以使得从输送通道出料端落下的气凝胶颗粒可以均匀的从隔热管顶部开口进入中空区域,实现中空区域各部分均匀的填充,保证填充的均匀性,也即可以保证隔热管同一横截面各处隔热性能的一致性。In this embodiment, the inner cavity of the inner tube 701 of the heat insulation tube is sealed by the sealing member 8, thereby preventing the airgel particles from entering the inner tube 701, and avoiding the aerogel from adhering to the inner cavity of the inner tube 701 and causing pollution. Inner cavity; simultaneously save the consumption of airgel particle; In addition, the top of plugging part 8 is designed to taper and coincides with the axis of conveying passage 202, can make the airgel particle that falls from the discharge end of conveying passage can be uniform Enter the hollow area from the opening at the top of the heat-insulating pipe to achieve uniform filling of each part of the hollow area and ensure the uniformity of filling, that is, to ensure the consistency of the heat insulation performance of the same cross-section of the heat-insulating pipe.
在一优选实施例中,输送通道202的出料端也可以设计为锥形,输送通道202的出料端内壁面与封堵件8顶面保持平行,保证了气凝胶颗粒可以从出料端内壁与封堵件顶面间通过快速通过,而不会淤积堵塞。In a preferred embodiment, the discharge end of the delivery channel 202 can also be designed to be tapered, and the inner wall surface of the delivery end of the delivery channel 202 is kept parallel to the top surface of the blocking member 8, which ensures that the airgel particles can be discharged from the discharge end. The passage between the inner wall of the end and the top surface of the blocking member passes quickly without silting and blocking.
参见图1,在一实施例中,基座1包括下座101和与下座101密封可拆卸连接的上座102,插装室201设置于下座101上,物料输送通道202设置于上座102中且与上座102顶部的料斗3连通。本实施例中,基座1包括上座102和下座101,下座101和与上座102密封可拆卸连接,不仅保证了填充过程中的无尘性,而且只需将下座101与上座102分离,即可很方便的将待填充隔热管插入插装室或从插装室拔出。Referring to FIG. 1 , in one embodiment, the base 1 includes a lower seat 101 and an upper seat 102 that is hermetically and detachably connected to the lower seat 101 , the insertion chamber 201 is arranged on the lower seat 101 , and the material conveying channel 202 is arranged in the upper seat 102 And it communicates with the hopper 3 on the top of the upper seat 102 . In this embodiment, the base 1 includes an upper seat 102 and a lower seat 101, and the lower seat 101 is sealed and detachably connected with the upper seat 102, which not only ensures the dust-free performance during the filling process, but also only needs to separate the lower seat 101 from the upper seat 102 , the heat insulation tube to be filled can be easily inserted into or pulled out from the insertion chamber.
参见图6,本实施例给出了上座102和下座101的一种具体连接方式,下座101的上端面内凹形成有供上座102匹配插接的腔室9,上座102插装固定在该腔室9中且通过底部的密封圈10密封,在该腔室9的底部设有一沉孔进而构成插装室201。Referring to Fig. 6, this embodiment provides a specific connection method between the upper seat 102 and the lower seat 101. The upper end surface of the lower seat 101 is concavely formed with a chamber 9 for matching and plugging the upper seat 102, and the upper seat 102 is plugged and fixed on the The chamber 9 is sealed by a sealing ring 10 at the bottom, and a counterbore is provided at the bottom of the chamber 9 to form an insertion chamber 201 .
参见图5,本实施例中,上,102与下座101插接连接,并且在上座102的顶部和下座101的底部设置密封圈实现连接处的密封,该种方式可以实现上座102与下座101的快速连接,从而方便隔热管的安装。特别是,当隔热管顶端与腔室的底部平齐时,通过在插装室201顶部外缘开设环形密封圈安装槽,将密封圈10安装在密封圈安装槽中并匹配套装隔热管的外壁上,可以避免外管外部粘连气凝胶,造成气凝胶的浪费,保证外管702的洁净,同时通过撤去密封圈,可方便隔热管的拔出。Referring to Fig. 5, in this embodiment, the upper, 102 and the lower seat 101 are plugged and connected, and a sealing ring is provided on the top of the upper seat 102 and the bottom of the lower seat 101 to realize the sealing of the connection. This way can realize the upper seat 102 and the lower seat. The quick connection of the seat 101 facilitates the installation of the heat insulation pipe. In particular, when the top of the heat insulating tube is flush with the bottom of the chamber, the sealing ring 10 is installed in the sealing ring mounting groove by opening an annular sealing ring installation groove on the top outer edge of the insertion chamber 201 and matched with the heat insulating tube On the outer wall of the outer tube, the aerogel can be avoided from adhering to the outside of the outer tube, resulting in a waste of the aerogel, and the cleanliness of the outer tube 702 can be ensured. At the same time, the removal of the sealing ring can facilitate the extraction of the heat insulating tube.
参见图3,本实施例中,排气口设置在上座102侧部,排气口一端与物料输送通道202连通,另一端通过第二控制阀6、快速接头11连接至负压吸附设备5,负压吸附设备5通过快速接头11与第二控制阀6密封对接,负压吸附设备5拆装方便。Referring to Fig. 3, in this embodiment, the exhaust port is arranged on the side of the upper seat 102, one end of the exhaust port communicates with the material conveying channel 202, and the other end is connected to the negative pressure adsorption device 5 through the second control valve 6 and the quick connector 11, The negative pressure adsorption device 5 is sealed and docked with the second control valve 6 through the quick connector 11, and the negative pressure adsorption device 5 is easy to disassemble.
参见图1-图4以及图7和图8,一种使用上述填充装置制作气凝胶隔热管的方法,包括如下步骤:Referring to Fig. 1-Fig. 4 and Fig. 7 and Fig. 8, a method for making an airgel heat-insulated pipe using the above-mentioned filling device comprises the following steps:
步骤一:将待填充隔热管的内管701和外管702的底端之间通过下法兰704联接,外管702和内管701之间留有中空区域;Step 1: Connect the inner tube 701 and the bottom end of the outer tube 702 of the heat insulation tube to be filled through the lower flange 704, leaving a hollow area between the outer tube 702 and the inner tube 701;
步骤二:将装配好的隔热管从下座101顶部插入插装室201中,在腔室底部安装密封圈10,将上座102插入下座101的腔室中并与密封圈10抵接密封,待填充隔热管中空区域顶部开口朝上,并通过封堵件8将内管702的顶部封堵,关闭第一控制阀4,打开第二控制阀6,通过负压吸附设备5将负压室2内的气压排空至低于外部气压,优选为高真空;Step 2: Insert the assembled heat insulation pipe from the top of the lower seat 101 into the insertion chamber 201, install the sealing ring 10 at the bottom of the chamber, insert the upper seat 102 into the chamber of the lower seat 101 and abut and seal with the sealing ring 10 , the top opening of the hollow area of the heat insulation pipe to be filled is facing upward, and the top of the inner pipe 702 is blocked by the sealing member 8, the first control valve 4 is closed, the second control valve 6 is opened, and the negative pressure adsorption device 5 is used to remove the negative pressure. The air pressure in the pressure chamber 2 is evacuated to be lower than the external air pressure, preferably a high vacuum;
步骤三:关闭负压吸附设备5以及第二控制阀门6,打开第一控制阀门4,气凝胶颗粒在外部气压作用下经过料口出料口进入负压室2并堆积填充在待填充隔热管中空区域,填充完毕后,将上座102与下座101分离,将待填充隔热管从下座101上拔出,并通过上法兰705将中空区域的顶部封闭,完成气凝胶隔热管的制作。Step 3: Close the negative pressure adsorption device 5 and the second control valve 6, open the first control valve 4, and the airgel particles enter the negative pressure chamber 2 through the discharge port of the feed port under the action of external air pressure and accumulate and fill in the compartment to be filled. After filling the hollow area of the heat pipe, separate the upper seat 102 from the lower seat 101, pull out the heat insulation tube to be filled from the lower seat 101, and seal the top of the hollow area through the upper flange 705 to complete the airgel insulation. Fabrication of heat pipes.
本实施例中,填充隔热管所用的气凝胶为聚集态的纳米级气凝胶颗粒,其综合直径(将综合直径定义为,将每个聚集态的气凝胶颗粒看成规则球形情形下,该球体的直径)1.2-4.5mm,气凝胶优选采用二氧化硅气凝胶颗粒。In the present embodiment, the airgel used for filling the heat-insulated pipe is an aggregated nanoscale airgel particle, and its comprehensive diameter (the comprehensive diameter is defined as, the airgel particle of each aggregated state is regarded as a regular spherical situation Below, the diameter of the sphere) is 1.2-4.5mm, and the airgel preferably adopts silica airgel particles.
上述方法制作的气凝胶隔热管,其堆积密度ρb≈1.05-2.68g/cm^3,能够达到最好的隔热效果,经测试,在此堆积密度下,气凝胶隔热管在低温烟具上应用,烟具的发热体正常工作时,其两端的温度在66-78度之间浮动,中间温度大约50-58度,隔热效果接近真空管,并且能够在隔热效果与自身重量之间达到完美的平衡。The airgel heat insulation tube produced by the above method has a bulk density ρ b ≈1.05-2.68g/cm^3, which can achieve the best heat insulation effect. After testing, under this bulk density, the airgel heat insulation tube Applied on low-temperature smoking appliances, when the heating element of the smoking appliance is working normally, the temperature at both ends fluctuates between 66-78 degrees, and the middle temperature is about 50-58 degrees. achieve a perfect balance.
参见图9,一种低温烟具,采用上述气凝胶隔热管作为隔热构件,气凝胶隔热管安装在烟具的外壳12中,气凝胶隔热管的内腔构成低温烟具的加热腔,通过在加热腔内设置发热体13,烟支等发烟材料14插入加热腔内并被发热体加热以产生供用户抽吸的烟雾。Referring to Figure 9, a low-temperature smoking appliance uses the above-mentioned airgel heat-insulating tube as a heat-insulating member, and the airgel heat-insulating tube is installed in the shell 12 of the smoking appliance, and the inner cavity of the airgel heat-insulating tube constitutes the heating device for the low-temperature smoking appliance. Cavity, by setting a heating element 13 in the heating cavity, smoking materials 14 such as cigarettes are inserted into the heating cavity and heated by the heating element to generate smoke for the user to inhale.
上述实施例仅仅是清楚地说明本实用新型所作的举例,而非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里也无需也无法对所有的实施例予以穷举。而由此所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之中。The above-mentioned embodiments are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the embodiments here. And the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111779923A (en) * | 2019-04-03 | 2020-10-16 | 湖南中烟工业有限责任公司 | Aerogel thermal insulation tube filling device, aerogel thermal insulation tube and manufacturing method, and low temperature smoking set |
| CN114525906A (en) * | 2022-02-28 | 2022-05-24 | 中建材科创新技术研究院(山东)有限公司 | Aerogel composite heat-insulation fireproof plate and manufacturing process thereof |
| WO2022107437A1 (en) * | 2020-11-20 | 2022-05-27 | 国立研究開発法人物質・材料研究機構 | Heat insulating pipe |
| US11940081B2 (en) | 2022-03-31 | 2024-03-26 | CNBM Technology Innovation Academy (Shandong) Co., Ltd. | Cabin pipeline using super thermal insulation material and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111779923A (en) * | 2019-04-03 | 2020-10-16 | 湖南中烟工业有限责任公司 | Aerogel thermal insulation tube filling device, aerogel thermal insulation tube and manufacturing method, and low temperature smoking set |
| CN111779923B (en) * | 2019-04-03 | 2024-09-13 | 湖南中烟工业有限责任公司 | Aerogel insulation tube filling device, aerogel insulation tube and manufacturing method, and low-temperature smoking device |
| WO2022107437A1 (en) * | 2020-11-20 | 2022-05-27 | 国立研究開発法人物質・材料研究機構 | Heat insulating pipe |
| JP2022082299A (en) * | 2020-11-20 | 2022-06-01 | 国立研究開発法人物質・材料研究機構 | Heat insulating pipe |
| JP7603924B2 (en) | 2020-11-20 | 2024-12-23 | 国立研究開発法人物質・材料研究機構 | Insulated piping |
| US12492777B2 (en) | 2020-11-20 | 2025-12-09 | National Institute For Materials Science | Thermal insulation pipe |
| CN114525906A (en) * | 2022-02-28 | 2022-05-24 | 中建材科创新技术研究院(山东)有限公司 | Aerogel composite heat-insulation fireproof plate and manufacturing process thereof |
| US11772355B2 (en) | 2022-02-28 | 2023-10-03 | CNBM Technology Innovation Academy (Shandong) Co., Ltd. | Aerogel composite heat preservation fire-proof plate and manufacturing process thereof |
| US11940081B2 (en) | 2022-03-31 | 2024-03-26 | CNBM Technology Innovation Academy (Shandong) Co., Ltd. | Cabin pipeline using super thermal insulation material and preparation method thereof |
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