[go: up one dir, main page]

CN209634203U - A kind of distributed driving chassis platform for realizing four-wheel independent steering - Google Patents

A kind of distributed driving chassis platform for realizing four-wheel independent steering Download PDF

Info

Publication number
CN209634203U
CN209634203U CN201920196872.8U CN201920196872U CN209634203U CN 209634203 U CN209634203 U CN 209634203U CN 201920196872 U CN201920196872 U CN 201920196872U CN 209634203 U CN209634203 U CN 209634203U
Authority
CN
China
Prior art keywords
wheel
special
main body
assembly
leaf spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920196872.8U
Other languages
Chinese (zh)
Inventor
曹安斌
陈春晖
施正堂
孙怡鹏
张赫
张兴龙
钟进
张豪斌
蒋人喜
王飞
杨阳
杨夺
陈汉涛
陈珍颖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Automagic Technology Co Ltd
Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
Original Assignee
Hangzhou Automagic Technology Co Ltd
Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Automagic Technology Co Ltd, Zhejiang Asia Pacific Mechanical and Electronic Co Ltd filed Critical Hangzhou Automagic Technology Co Ltd
Priority to CN201920196872.8U priority Critical patent/CN209634203U/en
Application granted granted Critical
Publication of CN209634203U publication Critical patent/CN209634203U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Vehicle Body Suspensions (AREA)

Abstract

本实用新型公开了一种实现四轮独立转向的分布式驱动底盘平台。车身骨架分别和四角的四个车轮总成之间均安装有一个悬架机构,每个悬架机构包括异形羊角、上横臂、电动推杆总成和下摆臂,异形羊角位于车轮总成上方,异形羊角下端连接车轮总成,异形羊角中部和上部分别经下摆臂、上横臂连接到车身骨架,异形羊角中部经电动推杆总成连接到EPS转向机总成的一侧输出端部,横置板簧总成的一侧端部连接到上横臂。本实用新型带有特殊设计的悬架系统,底盘平台支持四轮独立驱动和四轮独立转向,实现整车原地转向、水平横移和驻车功能,转弯时实现超小的转弯半径,转向角度大,结构与性能可靠,拓展性强。

The utility model discloses a distributed drive chassis platform for realizing four-wheel independent steering. A suspension mechanism is installed between the body frame and the four wheel assemblies at the four corners. Each suspension mechanism includes a special-shaped horn, an upper cross arm, an electric push rod assembly and a lower swing arm. The special-shaped horn is located above the wheel assembly. , the lower end of the special-shaped horn is connected to the wheel assembly, the middle and upper parts of the special-shaped horn are connected to the body frame through the lower swing arm and the upper cross arm respectively, and the middle part of the special-shaped horn is connected to the output end of one side of the EPS steering gear assembly through the electric push rod assembly. One end of the transverse leaf spring assembly is connected to the upper wishbone. The utility model has a specially designed suspension system. The chassis platform supports four-wheel independent drive and four-wheel independent steering, and realizes the vehicle's in-situ steering, horizontal lateral movement and parking functions. Large angle, reliable structure and performance, and strong expandability.

Description

一种实现四轮独立转向的分布式驱动底盘平台A Distributed Drive Chassis Platform Realizing Four-Wheel Independent Steering

技术领域technical field

本实用新型涉及新能源汽车领域,具体涉及新能源汽车悬挂和转向系统,尤其是涉及了一种实现四轮独立转向的分布式驱动底盘平台。The utility model relates to the field of new energy vehicles, in particular to a new energy vehicle suspension and steering system, in particular to a distributed drive chassis platform for realizing four-wheel independent steering.

背景技术Background technique

目前随着新能源汽车的快速发展,国内出现了很多不同品牌的纯电动汽车。但主要还是将发动机直接替换为中央电机,整车结构和传动方式并未做出任何改变。同时沿用传统的悬挂方式和转向机构,每个车轮没法实现独立转向,车辆转弯半径大,在狭窄区域转弯、掉头等操作非常困难。At present, with the rapid development of new energy vehicles, many pure electric vehicles of different brands have appeared in China. But the main thing is to directly replace the engine with the central motor, and the structure and transmission mode of the whole vehicle have not been changed. At the same time, the traditional suspension method and steering mechanism are used, and each wheel cannot be turned independently. The turning radius of the vehicle is large, and it is very difficult to turn and turn around in a narrow area.

随着轮毂电机技术的发展,出现了一种分布式驱动的新能源汽车。如何合理设计悬挂和转向系统,使轮毂电机和悬挂、转向机构有效集成,增大车轮转向角,减小整车转弯半径,提升整车操控的灵活性,成为当前急需解决的问题。With the development of in-wheel motor technology, a new energy vehicle with distributed drive has emerged. How to reasonably design the suspension and steering system, effectively integrate the hub motor with the suspension and steering mechanism, increase the wheel steering angle, reduce the turning radius of the vehicle, and improve the flexibility of vehicle control have become urgent problems to be solved.

实用新型内容Utility model content

为了解决背景技术中存在的问题,本实用新型要解决的技术问题就是提出了一种实现四轮独立转向的分布式驱动底盘平台,其中采用了特殊结构设计的悬架系统,车辆可实现整车原地掉头、水平横移功能,转弯时实现超小的转弯半径。In order to solve the problems existing in the background technology, the technical problem to be solved by the utility model is to propose a distributed drive chassis platform for four-wheel independent steering, in which a suspension system with a special structural design is adopted, and the vehicle can realize In-situ U-turn, horizontal traversing functions, realize ultra-small turning radius when turning.

本实用新型支持四轮独立驱动和四轮独立转向,这些功能可通过整车控制系统操作,车辆自动实现上述特殊功能。The utility model supports four-wheel independent drive and four-wheel independent steering, these functions can be operated through the vehicle control system, and the vehicle automatically realizes the above-mentioned special functions.

为了实现上述整车智能控制系统,本实用新型采用的核心技术方案具体如下:In order to realize the above-mentioned vehicle intelligent control system, the core technical scheme adopted by the utility model is specifically as follows:

本实用新型包括车身骨架、四个悬架机构以及安装于车身骨架前后部两侧的两个车轮总成之间的EPS转向机总成和横置板簧总成,车身骨架分别和四角的四个车轮总成之间均安装有一个悬架机构,每个悬架机构包括异形羊角、上横臂、电动推杆总成和下摆臂,异形羊角位于车轮总成上方,异形羊角下端连接车轮总成,异形羊角中部和上部分别经下摆臂、上横臂连接到车身骨架,异形羊角中部经电动推杆总成连接到EPS转向机总成的一侧输出端部,横置板簧总成的一侧端部连接到上横臂。The utility model comprises a body frame, four suspension mechanisms, and an EPS steering gear assembly and a horizontal leaf spring assembly installed between two wheel assemblies on both sides of the front and rear of the body frame. A suspension mechanism is installed between each wheel assembly, and each suspension mechanism includes a special-shaped horn, an upper cross arm, an electric push rod assembly and a lower swing arm. The special-shaped horn is located above the wheel assembly, and the lower end of the special-shaped horn is connected to the wheel assembly. The middle and upper parts of the special-shaped horns are connected to the body frame through the lower swing arm and the upper cross arm respectively, the middle part of the special-shaped horns is connected to the output end of one side of the EPS steering gear assembly through the electric push rod assembly, and the horizontal leaf spring assembly One end is connected to the upper wishbone.

所述的上横臂主要由圆柱销球头、摆臂主体、两个上臂衬套组装而成,摆臂主体呈人字形,摆臂主体人字形的集合端经圆柱销球头和异形羊角上端球铰连接,摆臂主体人字形的两个分叉端经上臂衬套和车身骨架顶部单轴转动铰接;所述的下摆臂主要由鱼眼式球头、焊接管主体和两个下臂衬套组装而成,焊接管主体呈人字形,焊接管主体人字形的集合端经鱼眼式球头和异形羊角中部球铰连接,焊接管主体人字形的两个分叉端经下臂衬套和车身骨架中部单轴转动铰接;所述的上横臂的圆柱销球头位于下摆臂的鱼眼式球头正上方,圆柱销球头和鱼眼式球头的中心连线作为虚拟主销,虚拟主销穿过车轮总成的轮心;本实用新型中,虚拟主销穿过车轮总成轮心的结构,相比麦佛逊式悬架等现有悬架结构的未穿过轮心结构,结构对称稳定,能更好地支撑稳定。The upper cross arm is mainly assembled by a cylindrical pin ball head, a swing arm main body, and two upper arm bushes. The main body of the swing arm is in the shape of a herringbone. Ball hinge connection, the two bifurcated ends of the herringbone main body of the swing arm are articulated through the upper arm bushing and the top of the body frame by single-axis rotation; the lower swing arm is mainly composed of a fisheye ball head, a welded pipe main body and two lower arm linings The main body of the welded pipe is herringbone-shaped. The herringbone-shaped collection end of the welded pipe main body is connected by a fish-eye ball head and a ball joint in the middle of the special-shaped horn. It is hinged with the middle part of the body frame by single-axis rotation; the cylindrical pin ball head of the upper cross arm is located directly above the fisheye ball head of the lower swing arm, and the center connection line between the straight pin ball head and the fisheye ball head is used as a virtual kingpin , the virtual kingpin passes through the wheel center of the wheel assembly; in the utility model, the virtual kingpin passes through the structure of the wheel center of the wheel assembly, compared with existing suspension structures such as MacPherson suspensions that do not pass through the wheel The core structure, the structure is symmetrical and stable, and can better support and stabilize.

所述的电动推杆总成主要由电动推杆主体、位移传感器、螺纹转换套筒、锥面销球头组装而成,位移传感器通过位移传感器安装支架固定连接到电动推杆主体,位移传感器的探头杆和电动推杆主体的推杆平行布置,且之间通过位移传感器驱动支架固接,电动推杆主体的推杆端伸出后与螺纹转换套筒的一端固接,螺纹转换套筒的另一端安装锥面销球头,锥面销球头球铰于异形羊角侧部设有的L型支架上;电动推杆主体经螺纹转换支架和EPS转向机总成两端输出端的其中一端固接;The electric push rod assembly is mainly assembled from the electric push rod main body, displacement sensor, thread conversion sleeve, and taper pin ball head. The displacement sensor is fixedly connected to the electric push rod main body through the displacement sensor mounting bracket. The probe rod and the push rod of the main body of the electric push rod are arranged in parallel, and are affixed to each other through a displacement sensor driving bracket. The other end is installed with the ball head of the cone pin, which is hinged on the L-shaped bracket provided on the side of the special-shaped horn; catch;

所述的横置板簧总成主要由钢板板簧、吊耳支架组装而成,钢板板簧的中部两侧经两个板簧车身固定支架水平固定于车身骨架上,钢板板簧的端部为板簧末端安装支架,板簧末端安装支架经吊耳支架和上横臂的摆臂主体铰接。The horizontal leaf spring assembly is mainly composed of leaf springs and hanger brackets. The two sides of the middle part of the leaf spring are horizontally fixed on the body frame through two leaf spring body fixing brackets. The ends of the leaf spring It is a mounting bracket at the end of the leaf spring, and the mounting bracket at the end of the leaf spring is hinged through the lifting lug bracket and the swing arm main body of the upper cross arm.

通过横置板簧总成支撑上横臂,进而承载车轮总成颠簸跳动。The upper cross arm is supported by the transverse leaf spring assembly, thereby bearing the bumps and jumps of the wheel assembly.

所述的吊耳支架一端和板簧末端安装支架铰接,吊耳支架另一端铰接到摆臂主体人字形的中部。One end of the lifting lug bracket is hinged to the mounting bracket at the end of the leaf spring, and the other end of the lifting lug bracket is hinged to the middle part of the herringbone of the main body of the swing arm.

所述的EPS转向机总成主要由齿轮齿条转向机、万向节、EPS驱动电机组装而成,EPS驱动电机固定于车身骨架上,EPS驱动电机输出轴经万向节和齿轮齿条转向机的输入端连接,齿轮齿条转向机输出端。The EPS steering gear assembly is mainly composed of a rack and pinion steering gear, a universal joint, and an EPS driving motor. The EPS driving motor is fixed on the body frame, and the output shaft of the EPS driving motor is steered through the universal joint and the rack and pinion. The input end of the machine is connected to the output end of the rack and pinion steering machine.

所述的异形羊角是通过多个分体支架组装连接而成,分为Z形的三段,上段的下端和下段的上端之间通过水平段连接,上段和下段均竖直并和水平段垂直,下段位于车轮总成内侧方并连接车轮总成,经水平段弯折后上段位于车轮总成上方。The special-shaped horn is assembled and connected by a plurality of split brackets, and is divided into three Z-shaped sections. The lower end of the upper section and the upper end of the lower section are connected by a horizontal section, and the upper section and the lower section are vertical and perpendicular to the horizontal section. , the lower section is located on the inner side of the wheel assembly and connected to the wheel assembly, and the upper section is located above the wheel assembly after being bent by the horizontal section.

所述的车轮总成主要由轮胎、轮辋和轮毂电机组装而成,轮辋外安装轮胎,轮辋中央安装轮毂电机,轮毂电机的定子部分连接到异形羊角的底端。The wheel assembly is mainly composed of tires, rims and hub motors. The tires are installed outside the rim, and the hub motor is installed in the center of the rim. The stator part of the hub motor is connected to the bottom end of the special-shaped horn.

所述的横置板簧总成替换为柱状减震器,柱状减震器连接在车身骨架和上横臂之间。The transverse leaf spring assembly is replaced by a columnar shock absorber, which is connected between the vehicle body frame and the upper cross arm.

本实用新型具有两种转向控制途径,一种通过EPS转向机总成进行转向控制,另一种通过电动推杆主体进行转向控制,前后两种控制分别独立进行,分别针对汽车行驶状态和停止状态,不同时存在。即EPS转向机总成工作时,电动推杆主体固定锁死不工作;电动推杆主体工作时,EPS转向机总成固定锁死不工作。The utility model has two steering control approaches, one is steering control through the EPS steering gear assembly, the other is steering control through the electric push rod main body, and the front and rear two controls are carried out independently, respectively for the driving state and the stopping state of the car. , do not exist simultaneously. That is, when the EPS steering gear assembly is working, the main body of the electric push rod is fixed and locked and does not work; when the main body of the electric push rod is working, the EPS steering gear assembly is fixed and locked and does not work.

在汽车行驶状态下,车身骨架前部/后部两侧的两个车轮总成共同通过一个EPS转向机总成进行同步转向控制,能够实现汽车行驶的转向。When the car is running, the two wheel assemblies on both sides of the front/rear of the body frame jointly perform synchronous steering control through an EPS steering gear assembly, which can realize the steering of the car.

在汽车停止非行驶状态下,各个车轮总成通过各自的电动推杆主体进行转向控制,能够实现汽车的原地转向和换向平移行驶。When the car is stopped and not driving, each wheel assembly performs steering control through its own electric push rod main body, which can realize the car's in-situ steering and reversing translational driving.

通过本实用新型特殊设计的悬架系统安装于汽车上,能够实现汽车原地转向,方便停车入库,大大便捷了停车的方式,能有助于提高停车空间的利用率。The specially designed suspension system of the utility model is installed on the automobile, which can realize the steering of the automobile on the spot, facilitate parking and storage, greatly facilitate the parking method, and help to improve the utilization rate of the parking space.

采用本实用新型悬架系统下,驾驶员也采用常规车辆的操控方式来驾驶车辆,手握方向盘、脚踏制动踏板和油门踏板。其中智能控制系统和人工操控系统是集成式方案,可根据驾驶员需求,由驾驶员主动进行两种系统的自由切换,实现对整车的控制。Under the suspension system of the utility model, the driver also adopts the control mode of a conventional vehicle to drive the vehicle, holding the steering wheel, pedaling the brake pedal and the accelerator pedal. Among them, the intelligent control system and the manual control system are integrated solutions. According to the needs of the driver, the driver can actively switch between the two systems to realize the control of the whole vehicle.

通过本实用新型特殊设计的悬架系统安装于汽车上,能够实现汽车原地转向、水平横移和驻车,方便停车入库,大大便捷了停车的方式,能有助于提高停车空间的利用率。The specially designed suspension system of the utility model is installed on the car, which can realize the in-situ steering, horizontal lateral movement and parking of the car, which is convenient for parking and storage, greatly facilitates the parking method, and can help to improve the utilization of parking space Rate.

本实用新型提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the utility model are:

1.传统的悬挂、转向和传动机构集成方案能实现车轮束角-45°至35°左右的转角变化区间,该自主研发的穿过轮心的虚拟主销悬架系统可以实现车轮束角-90°至35°的转向角。1. The traditional suspension, steering and transmission mechanism integration scheme can realize the wheel toe angle in the range of -45° to 35°, and the self-developed virtual kingpin suspension system that passes through the wheel center can realize the wheel toe angle - Steering angles from 90° to 35°.

2.传统的悬挂、转向和传动机构集成方案通过一个转向机实现左右车轮的联动,该自主研发的穿过轮心的虚拟主销悬架系统不但具有传统的转向功能,还在传统的转向功能基础上创新设计了单轮转向独立控制系统,其中EPS转向机总成31控制系统支持传统转向功能;电动推杆总成6控制系统支持特殊转向功能,两个控制系统集成在一个悬架系统下,由整车控制器控制,两个系统互不干扰,并且结构与性能可靠。2. The traditional suspension, steering and transmission mechanism integration scheme realizes the linkage between the left and right wheels through a steering gear. The self-developed virtual kingpin suspension system that passes through the wheel center not only has the traditional steering function, but also the traditional steering function. Based on the innovative design of the single-wheel steering independent control system, the EPS steering gear assembly 31 control system supports traditional steering functions; the electric push rod assembly 6 control system supports special steering functions, and the two control systems are integrated under one suspension system , controlled by the vehicle controller, the two systems do not interfere with each other, and the structure and performance are reliable.

3.传统的悬挂方案中虚拟主销的设计导致车轮的内外磨损状态不一致,常见为外侧严重磨损,内侧轻度磨损,减小轮胎使用寿命,影响行车安全。该自主研发的穿过轮心的虚拟主销悬架系统通过结构设计,将虚拟主销延长线穿过车轮中心点,这样减小了车轮转向摩擦力,降低EPS转向机总成31和电动推杆总成6的功率输出和零件受力,节能且延长零部件受用寿命。同时轮胎内外侧的磨损状态几乎保持一致,延长轮胎使用寿命。3. The design of the virtual kingpin in the traditional suspension scheme leads to the inconsistency of the inner and outer wear states of the wheels. Commonly, the outer side is severely worn and the inner side is slightly worn, which reduces the service life of the tire and affects driving safety. The self-developed virtual kingpin suspension system passing through the wheel center is structurally designed to pass the extension line of the virtual kingpin through the center point of the wheel, thus reducing the steering friction of the wheel and lowering the EPS steering gear assembly 31 and electric thrust. The power output of the rod assembly 6 and the stress on the parts save energy and prolong the service life of the parts. At the same time, the wear state of the inside and outside of the tire is almost consistent, prolonging the service life of the tire.

4.本实用新型自主研发的穿过轮心的虚拟主销悬架系统异形羊角与分布式驱动电机的选配接口的结构可支持多种型号电机的选配,底盘平台化拓展能力强,减少不同动力需求的平台车型的基础研发成本。4. The structure of the virtual kingpin suspension system independently developed by this utility model that passes through the center of the wheel and the matching interface structure of the special-shaped horn and the distributed drive motor can support the matching of various types of motors. The chassis platform has a strong ability to expand and reduce The basic research and development costs of platform models with different power requirements.

5.本实用新型自主研发的穿过轮心的虚拟主销悬架系统可实现四种特殊模式的转向功能。5. The virtual kingpin suspension system independently developed by the utility model through the wheel center can realize the steering function of four special modes.

附图说明Description of drawings

图1为悬架系统的结构示意图。Figure 1 is a schematic diagram of the structure of the suspension system.

图2为图1的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure of FIG. 1 .

图3为异形羊角的结构示意图。Fig. 3 is a schematic diagram of the structure of the special-shaped horn.

图4为上横臂的结构示意图。Fig. 4 is a structural schematic diagram of the upper cross arm.

图5为横置板簧总成的结构示意图。Fig. 5 is a structural schematic diagram of the transverse leaf spring assembly.

图6为电动推杆总成的结构示意图。Fig. 6 is a schematic structural view of the electric push rod assembly.

图7为下摆臂的结构示意图。Fig. 7 is a schematic diagram of the structure of the lower swing arm.

图8为车轮总成的结构示意图。Fig. 8 is a structural schematic diagram of the wheel assembly.

图9为本实用新型悬架系统下单车轮90度转角状态图。Fig. 9 is a 90-degree corner state diagram of a single wheel under the suspension system of the present invention.

图10为EPS转向机总成的结构示意图。Fig. 10 is a structural schematic diagram of the EPS steering gear assembly.

图11为悬架系统构成的底盘平台结构示意图。Fig. 11 is a schematic structural diagram of the chassis platform formed by the suspension system.

图12为普通转向模式工作状态图。Fig. 12 is a working state diagram of normal steering mode.

图13为原地转向模式工作状态图。Fig. 13 is a diagram of the working state of the spot steering mode.

图14为水平移动模式工作状态图。Fig. 14 is a working state diagram of the horizontal movement mode.

图15为驻车模式工作状态图。Fig. 15 is a working state diagram of the parking mode.

图中:1、异形羊角,3、上横臂,4、车身骨架,5、横置板簧总成,6、电动推杆总成,7、下摆臂,8、车轮总成,9、虚拟主销(由上、下摆臂球头点的连线构成的旋转中心线);10、圆柱销球头,11、摆臂主体,12、上臂衬套;13、吊耳支架,14、钢板板簧,15、板簧车身固定支架,16、板簧末端安装支架;17、螺纹转换支架,18、电动推杆主体,19、位移传感器,20、位移传感器安装支架,21、螺纹转换套,22、位移传感器驱动支架,23、螺纹转换套筒,24、锥面销球头;25、鱼眼式球头,26、焊接管主体,27、下臂衬套;28、轮胎,29、轮辋,30、轮毂电机;31、EPS转向机总成,32、齿轮齿条转向机,33、万向节,34、EPS驱动电机。In the figure: 1. Special-shaped horns, 3. Upper cross arm, 4. Body frame, 5. Horizontal leaf spring assembly, 6. Electric push rod assembly, 7. Lower swing arm, 8. Wheel assembly, 9. Virtual King pin (rotation center line formed by the connection of the upper and lower swing arm ball points); 10. Cylindrical pin ball joint, 11. Swing arm main body, 12. Upper arm bushing; 13. Lifting lug bracket, 14. Steel plate Spring, 15, leaf spring body fixing bracket, 16, leaf spring end mounting bracket; 17, thread conversion bracket, 18, electric push rod main body, 19, displacement sensor, 20, displacement sensor mounting bracket, 21, thread conversion sleeve, 22 , displacement sensor drive bracket, 23, thread conversion sleeve, 24, cone pin ball head; 25, fisheye ball head, 26, welded pipe main body, 27, lower arm bushing; 28, tire, 29, rim, 30. Hub motor; 31. EPS steering gear assembly; 32. Rack and pinion steering gear; 33. Universal joint; 34. EPS drive motor.

具体实施方式Detailed ways

下面结合附图及具体实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

具体实施中,底盘平台包括车身骨架4、四个悬架机构以及安装于车身骨架4前部/后部两侧的两个车轮总成8之间的EPS转向机总成31和横置板簧总成5,车身骨架4分别和四角的四个车轮总成8之间均安装有一个悬架机构。In a specific implementation, the chassis platform includes a body frame 4, four suspension mechanisms, and an EPS steering gear assembly 31 and a transverse leaf spring installed between the two wheel assemblies 8 on both sides of the front/rear of the body frame 4. Assembly 5, a suspension mechanism is installed between the body frame 4 and the four wheel assemblies 8 at the four corners respectively.

如图1和图2所示,每个悬架机构包括异形羊角1、上横臂3、电动推杆总成6和下摆臂7,异形羊角1位于车轮总成8上方,异形羊角1下端连接车轮总成8的轮轴轮毂电机的定子部分,异形羊角1和车轮总成8绕虚拟主销9旋转,车轮总成8绕自身电机的轴旋转,旋转部分为轮毂电机转子和与转子固定连接的轮辋和轮胎异形羊角1中部和上部分别经下摆臂7、上横臂3平行连接到车身骨架4,异形羊角1中部经电动推杆总成6连接到EPS转向机总成31的一侧输出端部,横置板簧总成5的一侧端部连接到上横臂3。具体如图1所示,异形羊角1中部经下摆臂7一端球铰接,下摆臂7另一端和车身骨架4旋转轴铰接,异形羊角1上部经上横臂3一端球铰接,上横臂3另一端和车身骨架4旋转轴铰接。As shown in Figures 1 and 2, each suspension mechanism includes a special-shaped horn 1, an upper cross arm 3, an electric push rod assembly 6 and a lower swing arm 7, the special-shaped horn 1 is located above the wheel assembly 8, and the lower end of the special-shaped horn 1 is connected to The stator part of the wheel hub motor of the wheel assembly 8, the special-shaped horn 1 and the wheel assembly 8 rotate around the virtual kingpin 9, the wheel assembly 8 rotates around the axis of its own motor, and the rotating part is the hub motor rotor and the rotor fixedly connected with the rotor The middle and upper parts of the special-shaped horn 1 of the rim and tire are connected to the body frame 4 in parallel via the lower swing arm 7 and the upper cross arm 3 respectively, and the middle part of the special-shaped horn 1 is connected to the output end of one side of the EPS steering gear assembly 31 through the electric push rod assembly 6 One side end of the transverse leaf spring assembly 5 is connected to the upper cross arm 3 . Specifically as shown in Figure 1, the special-shaped croissant 1 middle part is hinged by a ball at one end of the lower swing arm 7, the other end of the lower swing arm 7 is hinged with the body frame 4 rotating shafts, the top of the special-shaped croissant 1 is articulated by a ball at one end of the upper cross arm 3, and the upper cross arm 3 is the other. One end is hinged with 4 rotating shafts of the body frame.

如图3所示,异形羊角1是通过多个分体支架组装连接而成,呈竖直延伸的Z形。分为Z形的三段,上段的下端和下段的上端之间通过水平段连接,上段和下段均竖直并和水平段垂直,下段位于车轮总成8内侧方并连接车轮总成8,经水平段弯折后上段位于车轮总成8上方。As shown in FIG. 3 , the special-shaped horn 1 is assembled and connected by a plurality of split brackets, and is in a vertically extending Z shape. Divided into three Z-shaped sections, the lower end of the upper section and the upper end of the lower section are connected by a horizontal section, the upper section and the lower section are vertical and perpendicular to the horizontal section, and the lower section is located inside the wheel assembly 8 and connected to the wheel assembly 8. The upper section is positioned above the wheel assembly 8 after the horizontal section is bent.

如图4所示,上横臂3主要由圆柱销球头10、摆臂主体11、两个上臂衬套12组装而成,摆臂主体11呈人字形,摆臂主体11人字形的集合端经圆柱销球头10和异形羊角1上端球铰连接,摆臂主体11人字形的两个分叉端经上臂衬套12和车身骨架4顶部单轴转动铰接;车身骨架4顶部设有沿车身方向/行驶方向的水平铰接轴,摆臂主体11人字形的两个分叉端经上臂衬套12铰接于水平铰接轴。As shown in Figure 4, the upper cross arm 3 is mainly assembled by a cylindrical pin ball head 10, a swing arm body 11, and two upper arm bushes 12. The swing arm body 11 is herringbone-shaped, and the collection end of the swing arm body 11 is herringbone The ball head 10 of the cylindrical pin is connected with the upper ball joint of the special-shaped horn 1, and the two bifurcated ends of the herringbone of the swing arm main body 11 are hinged by the upper arm bushing 12 and the top of the body frame 4 by uniaxial rotation; the top of the body frame 4 is provided with a The horizontal hinge shaft of the direction/traveling direction, the two bifurcated ends of the swing arm main body 11 herringbone are hinged to the horizontal hinge shaft through the upper arm bushing 12 .

如图7所示,下摆臂7主要由鱼眼式球头25、焊接管主体26和两个下臂衬套27组装而成,焊接管主体26呈人字形,焊接管主体26由多根管件焊接构成,焊接管主体26人字形的集合端经鱼眼式球头25和异形羊角1中部球铰连接,焊接管主体26人字形的两个分叉端经下臂衬套27和车身骨架4中部单轴转动铰接;车身骨架4中部设有沿车身方向/行驶方向的水平铰接轴,焊接管主体26人字形的两个分叉端经下臂衬套27铰接于水平铰接轴。As shown in Figure 7, the lower swing arm 7 is mainly assembled by a fisheye ball head 25, a welded pipe main body 26 and two lower arm bushings 27. The herringbone assembly end of the main body 26 of the welded pipe is connected by the fish-eye ball head 25 and the ball joint in the middle of the special-shaped horn 1, and the two forked ends of the main body 26 of the welded pipe are connected by the lower arm bushing 27 and the body frame. 4. The middle part is uniaxially hinged; the middle part of the body frame 4 is provided with a horizontal hinge shaft along the direction of the vehicle body/traveling direction, and the two bifurcated ends of the welded pipe main body 26 herringbone are hinged to the horizontal hinge shaft through the lower arm bushing 27.

具体实施中,如图3所示,异形羊角1中部设有凸耳结构,焊接管主体26人字形的集合端经鱼眼式球头25连接于凸耳结构处。上横臂3的圆柱销球头10位于下摆臂7的鱼眼式球头25正上方,圆柱销球头10和鱼眼式球头25的中心连线作为虚拟主销9,虚拟主销9穿过车轮总成8的轮心。In specific implementation, as shown in FIG. 3 , a lug structure is provided in the middle of the special-shaped horn 1 , and the herringbone-shaped collective end of the welded pipe body 26 is connected to the lug structure through a fish-eye ball head 25 . The straight pin ball head 10 of the upper cross arm 3 is located directly above the fisheye ball head 25 of the lower swing arm 7, and the center connection line between the straight pin ball head 10 and the fisheye ball head 25 is used as the virtual kingpin 9, and the virtual kingpin 9 Pass through the wheel center of the wheel assembly 8.

如图6所示,电动推杆总成6主要由电动推杆主体18、位移传感器19、螺纹转换套筒23、锥面销球头24组装而成,位移传感器19通过位移传感器安装支架20固定连接到电动推杆主体18,位移传感器19的探头杆和电动推杆主体18的推杆平行布置,且之间通过位移传感器驱动支架22固接,电动推杆主体18的推杆输出端口设有螺纹转换套21,电动推杆主体18的推杆端从螺纹转换套21伸出后与螺纹转换套筒23的一端固接,螺纹转换套筒23的另一端安装锥面销球头24,锥面销球头24螺纹旋入螺纹转换套筒23另一端的螺纹孔中;异形羊角1侧部设有L型支架,锥面销球头24球铰于异形羊角1侧部设有的L型支架上;电动推杆主体18推杆端的相反一端经螺纹转换支架17和EPS转向机总成31的齿轮齿条转向机32两端输出端的其中一端固接。As shown in Figure 6, the electric push rod assembly 6 is mainly assembled by the electric push rod main body 18, displacement sensor 19, thread conversion sleeve 23, and taper pin ball head 24, and the displacement sensor 19 is fixed by the displacement sensor mounting bracket 20 Connected to the electric push rod main body 18, the probe rod of the displacement sensor 19 and the push rod of the electric push rod main body 18 are arranged in parallel, and are fixedly connected by the displacement sensor driving bracket 22, and the push rod output port of the electric push rod main body 18 is provided with The thread conversion sleeve 21, the push rod end of the electric push rod main body 18 stretches out from the thread conversion sleeve 21 and is fixedly connected with one end of the thread conversion sleeve 23, and the other end of the thread conversion sleeve 23 is installed with a tapered surface pin ball head 24, and the cone The face pin ball head 24 is threaded into the threaded hole at the other end of the thread conversion sleeve 23; the side of the special-shaped horn 1 is provided with an L-shaped bracket, and the ball joint 24 of the tapered surface pin is provided with an L-shaped bracket on the side of the special-shaped horn 1. On the bracket; the opposite end of the push rod end of the electric push rod main body 18 is affixed to one of the output ends at the two ends of the rack and pinion steering machine 32 of the EPS steering gear assembly 31 through the thread conversion bracket 17 .

电动推杆主体18运行,推杆端伸缩带动螺纹转换套筒23以及位移传感器19的探头杆移动,螺纹转换套筒23移动经锥面销球头24推动异形羊角1绕虚拟主销9旋转,进而实现车轮总成8的转向。进一步,分别通过控制车身骨架4两侧车轮总成8各自对应悬架机构的电动推杆主体18,实现车身骨架4两侧的车轮总成8各自不同转向,不同步转向。The main body 18 of the electric push rod runs, and the extension and contraction of the push rod end drives the thread conversion sleeve 23 and the probe rod of the displacement sensor 19 to move, and the thread conversion sleeve 23 moves through the cone pin ball head 24 to push the special-shaped horn 1 to rotate around the virtual kingpin 9, And then realize the turning of wheel assembly 8. Further, the wheel assemblies 8 on both sides of the body frame 4 are respectively controlled by the electric push rod main body 18 corresponding to the suspension mechanism to realize different steering and asynchronous steering of the wheel assemblies 8 on both sides of the body frame 4 .

如图5所示,横置板簧总成5主要由钢板板簧14、吊耳支架13组装而成,钢板板簧14的中部两侧经两个板簧车身固定支架15水平固定于车身骨架4上,钢板板簧14的端部为板簧末端安装支架16,板簧末端安装支架16经吊耳支架13和上横臂3的摆臂主体11铰接。吊耳支架13一端和板簧末端安装支架16铰接,吊耳支架13另一端铰接到摆臂主体11人字形的中部。As shown in Figure 5, the horizontal leaf spring assembly 5 is mainly assembled by a leaf spring 14 and a hanger bracket 13, and the two sides of the middle part of the leaf spring 14 are horizontally fixed to the body frame by two leaf spring body fixing brackets 15. 4, the end of the leaf spring 14 is the end mounting bracket 16 of the leaf spring, and the end mounting bracket 16 of the leaf spring is hinged to the swing arm main body 11 of the upper cross arm 3 through the lug bracket 13. One end of the lug bracket 13 is hinged to the mounting bracket 16 at the end of the leaf spring, and the other end of the lug bracket 13 is hinged to the herringbone middle part of the swing arm main body 11 .

具体实施中,横置板簧总成5进一步替换为柱状减震器,柱状减震器包括螺旋弹簧和减震器,柱状减震器连接在车身骨架4和上横臂3之间。当车轮受到垂直路面方向的冲击和跳动时,横置板簧作为弹性元件可以有效的起到缓冲作用,但其本身不具有减震的效果,且横向空间占用大。柱状减震器中的螺旋弹簧作为弹性元件可以实现横置板簧的功能,且结构紧凑;同时减震器可以抑制螺旋弹簧的跳动,吸收由此产生的震动,提高车辆行驶的平顺性。相比于横置板簧结构,柱状减震器可以利用更小的整车布置空间,既满足整车载重需求,又有效抑制路面对车身的冲击,提供缓冲减震的功能,提升整车行驶的舒适性。In specific implementation, the transverse leaf spring assembly 5 is further replaced by a columnar shock absorber, which includes a coil spring and a shock absorber, and the columnar shock absorber is connected between the body frame 4 and the upper cross arm 3 . When the wheels are impacted and bounced in the direction perpendicular to the road surface, the transverse leaf spring as an elastic element can effectively play a buffering role, but it does not have a shock-absorbing effect by itself and occupies a large lateral space. The coil spring in the columnar shock absorber can be used as an elastic element to realize the function of a horizontal leaf spring and has a compact structure; at the same time, the shock absorber can suppress the beating of the coil spring, absorb the resulting vibration, and improve the ride comfort of the vehicle. Compared with the horizontal leaf spring structure, the columnar shock absorber can take advantage of a smaller layout space of the vehicle, which not only meets the load requirements of the vehicle, but also effectively suppresses the impact of the road on the body, provides the function of buffering and shock absorption, and improves the overall performance of the vehicle. Driving comfort.

如图10所示,EPS转向机总成31主要由齿轮齿条转向机32、万向节33、EPS驱动电机34组装而成,EPS驱动电机34固定于车身骨架4上,EPS驱动电机34输出轴经万向节33和齿轮齿条转向机32的输入端连接,齿轮齿条转向机32输出端。EPS驱动电机34运行带动齿轮齿条转向机32中的齿条杆在车身骨架4两侧的两个车轮总成8之间水平来回移动,进而经电动推杆主体18(此时可看作刚性杆)推动两侧的车轮总成8同步转向。As shown in Figure 10, the EPS steering gear assembly 31 is mainly assembled from a rack and pinion steering gear 32, a universal joint 33, and an EPS driving motor 34. The EPS driving motor 34 is fixed on the body frame 4, and the EPS driving motor 34 outputs The shaft is connected to the input end of the rack and pinion steering machine 32 through the universal joint 33, and the output end of the rack and pinion steering machine 32. The operation of the EPS drive motor 34 drives the rack bar in the rack and pinion steering gear 32 to move horizontally back and forth between the two wheel assemblies 8 on both sides of the vehicle body frame 4, and then through the electric push rod main body 18 (which can be regarded as rigid at this time). bar) promotes the wheel assembly 8 on both sides to turn synchronously.

如图8所示,车轮总成8主要由轮胎28、轮辋29和轮毂电机30组装而成,轮辋29外安装轮胎28,轮辋29中央安装轮毂电机30,轮毂电机30的定子部分固定连接到异形羊角1的底端,轮毂电机的转子部分和轮辋29固定连接。轮毂电机30运行时转子和轮辋29固定连接,进而带动轮辋29和轮胎28构成的车轮旋转。As shown in Figure 8, the wheel assembly 8 is mainly assembled from tires 28, rims 29 and hub motors 30, tires 28 are installed outside the rims 29, hub motors 30 are installed in the center of the rims 29, and the stator part of the hub motors 30 is fixedly connected to the special-shaped The bottom end of horn 1, the rotor part of hub motor is fixedly connected with wheel rim 29. When the hub motor 30 is running, the rotor is fixedly connected to the rim 29 , and then drives the wheel formed by the rim 29 and the tire 28 to rotate.

车轮总成8连接整车控制器,通过牵引力控制、扭矩矢量控制等方式,实时控制每个电机的扭矩和转速,保证在不同模式下电机转动方向和驱动扭矩的正确性。The wheel assembly 8 is connected to the vehicle controller to control the torque and speed of each motor in real time through traction control, torque vector control, etc., to ensure the correctness of the motor rotation direction and driving torque in different modes.

本实用新型的悬架系统中各主要零部件装配工艺为(车架两侧左右对称,以左侧为例):The assembly process of each main component in the suspension system of the present utility model is (the left and right sides of the vehicle frame are symmetrical, taking the left side as an example):

1)将上横臂3人字形集合端的圆柱销球头10插入异形羊角1顶面设有的空槽孔中,通过螺栓与螺母侧向固定锁紧,使得上横臂3经圆柱销球头10和异形羊角1上端球铰连接;将上横臂3人字形两个分叉端的两个上臂衬套12安装在车身骨架4的两个竖直支架的顶部上,通过螺栓螺母固定锁紧,使得上横臂3经上臂衬套12和车身骨架4顶部绕水平轴转动铰接。1) Insert the cylindrical pin ball head 10 at the herringbone collection end of the upper cross arm 3 into the empty slot hole provided on the top surface of the special-shaped horn 1, and fix and lock the bolt and nut laterally so that the upper cross arm 3 passes through the cylindrical pin ball head 10 is connected with the ball hinge at the upper end of the special-shaped horn 1; the two upper arm bushings 12 at the two bifurcated ends of the herringbone shape of the upper cross arm 3 are installed on the top of the two vertical supports of the vehicle body frame 4, fixed and locked by bolts and nuts, The upper cross arm 3 is pivotally hinged around the horizontal axis through the upper arm bushing 12 and the top of the body frame 4 .

2)将下横臂7人字形集合端的鱼眼球头25安装在异形羊角1中间位置的支架中,通过螺栓螺母固定锁紧,使得下横臂7经鱼眼球头25和异形羊角1中部球铰连接;将下横臂7人字形两个分叉端的两个下臂衬套27安装在车身骨架4的两个竖直支架的中部上,通过螺栓螺母固定锁紧,使得下横臂7经下臂衬套27和车身骨架4中部绕水平轴转动铰接。2) Install the fisheye ball head 25 at the herringbone collection end of the lower cross arm 7 in the bracket at the middle position of the special-shaped horn 1, and fix and lock it with bolts and nuts, so that the lower cross arm 7 passes through the fisheye ball head 25 and the middle spherical hinge of the special-shaped horn 1 Connection; install the two lower arm bushings 27 of the two herringbone ends of the lower cross arm 7 on the middle of the two vertical brackets of the body frame 4, and fix and lock the lower cross arm 7 through the lower cross arm 7. The arm bushing 27 and the middle part of the body frame 4 are pivotally hinged around the horizontal axis.

3)将板簧总成5的两个板簧车身固定支架15安装在车身骨架4上,通过螺栓螺母固定锁紧;将板簧总成5的两个吊耳支架13固定在上摆臂3的摆臂主体11上的支架中,通过螺栓螺母固定锁紧。3) Install the two leaf spring body fixing brackets 15 of the leaf spring assembly 5 on the body frame 4, and fix and lock them with bolts and nuts; fix the two lifting lug brackets 13 of the leaf spring assembly 5 on the upper swing arm 3 In the bracket on the main body 11 of the swing arm, it is fixed and locked by bolts and nuts.

4)将EPS转向机总成31的齿轮齿条转向机32装在车身骨架4上,通过螺栓螺母固定锁紧;将EPS转向机总成31的EPS驱动电机34安装在车身骨架4上,通过螺栓螺母固定锁紧。4) Install the rack and pinion steering gear 32 of the EPS steering gear assembly 31 on the body frame 4, and fix and lock it with bolts and nuts; install the EPS drive motor 34 of the EPS steering gear assembly 31 on the body frame 4, and The bolts and nuts are fixed and locked.

5)将电动推杆总成6的锥面销球头24插入异形羊角1侧部L型支架开设的安装孔中,通过螺母固定锁紧;将电动推杆总成6的螺纹转换支架17安装在齿轮齿条转向机32末端的螺柱上,通过螺母固定锁紧。5) Insert the taper pin ball head 24 of the electric push rod assembly 6 into the installation hole provided by the L-shaped bracket on the side of the special-shaped horn 1, and fix and lock it with nuts; install the thread conversion bracket 17 of the electric push rod assembly 6 On the stud at the end of the rack and pinion steering gear 32, it is fixed and locked by a nut.

如图11所示,在底盘平台四角的四个车轮处均设置为本实用新型的悬架系统,构成了实现四轮独立转向的分布式驱动底盘平台。底盘平台工作下具有两种转向控制的工作模式,一种通过EPS转向机总成31进行转向控制,另一种通过电动推杆主体18进行转向控制,前后两种控制分别独立进行,分别针对汽车行驶状态和停止状态,不同时存在。即EPS转向机总成31工作时,电动推杆主体18固定锁死不工作;电动推杆主体18工作时,EPS转向机总成31固定锁死不工作。As shown in Figure 11, the four wheels at the four corners of the chassis platform are all provided with the suspension system of the present invention, which constitutes a distributed drive chassis platform that realizes four-wheel independent steering. There are two working modes of steering control under the chassis platform, one is steering control through the EPS steering gear assembly 31, and the other is steering control through the electric push rod main body 18. The running state and the stopping state do not exist at the same time. That is, when the EPS steering gear assembly 31 is working, the electric push rod main body 18 is fixed and locked and does not work; when the electric push rod main body 18 is working, the EPS steering gear assembly 31 is fixed and locked and does not work.

在汽车行驶状态下,车身骨架4前部/后部两侧的两个车轮总成8共同通过一个EPS转向机总成31进行同步转向控制,能够实现汽车行驶的转向。When the vehicle is running, the two wheel assemblies 8 on both sides of the front/rear of the vehicle body frame 4 jointly perform synchronous steering control through an EPS steering gear assembly 31, which can realize the steering of the vehicle.

在汽车停驶状态下,各个车轮总成8通过各自的电动推杆主体18进行转向控制,能够实现汽车的原地转向和换向平移行驶。When the vehicle is in a stopped state, each wheel assembly 8 performs steering control through its respective electric push rod main body 18, so that the vehicle's in-situ steering and reversing translational travel can be realized.

底盘平台具体两种工作模式的原理过程如下:The principle process of the two specific working modes of the chassis platform is as follows:

1、汽车行驶状态下,EPS转向机总成31控制系统工作模式:1. When the car is running, the EPS steering gear assembly 31 control system works in the following modes:

整车控制器输入控制EPS驱动电机34,使之产生确定大小和方向的转向助力扭矩,该扭矩传递到万向节33上,再由万向节33带动齿轮齿条转向机32,使齿轮齿条转向机32内部齿条机构实现横向滑动,输出经电动推杆总成6推动异形羊角1绕虚拟主销9转动,进而推动车身骨架4两侧的两个车轮总成8之间水平来回移动。具体是电动推杆总成6的锥面销球头24将拉动/推动异形羊角1,异形羊角1绕虚拟主销9进行旋转,异形羊角1再带动车轮总成旋转,实现车轮转向。The vehicle controller inputs and controls the EPS drive motor 34 to generate a steering assist torque of a determined magnitude and direction, which is transmitted to the universal joint 33, and then the universal joint 33 drives the rack-and-pinion steering gear 32 to make the gear teeth The internal rack mechanism of the bar steering machine 32 realizes horizontal sliding, and the output is driven by the electric push rod assembly 6 to push the special-shaped horn 1 to rotate around the virtual kingpin 9, and then push the two wheel assemblies 8 on both sides of the body frame 4 to move back and forth horizontally . Specifically, the tapered pin ball head 24 of the electric push rod assembly 6 will pull/promote the special-shaped horn 1, and the special-shaped horn 1 rotates around the virtual kingpin 9, and the special-shaped horn 1 drives the wheel assembly to rotate again to realize the wheel steering.

本工作模式时,电动推杆总成6是不工作且电动推杆主体18是处于自锁状态,电动推杆总成6整体尺寸不会变化,其当前的功能为一根固定长度的杆件。In this working mode, the electric push rod assembly 6 is not working and the electric push rod main body 18 is in a self-locking state, the overall size of the electric push rod assembly 6 will not change, and its current function is a rod with a fixed length .

2、汽车停驶状态下,电动推杆总成6控制系统:2. When the car is stopped, the electric push rod assembly 6 control system:

整车控制器输入控制电动推杆主体18,电动推杆主体18内部的电机将带动电动推杆主体18本身的推杆伸出或者缩回,实现电动推杆总成6的整体尺寸的伸长或缩短,电动推杆总成6的锥面销球头24将拉动异形羊角1,异形羊角1将以虚拟主销9进行旋转,异形羊角1再带动车轮总成旋转,实现车轮转向。The vehicle controller inputs to control the electric push rod main body 18, and the motor inside the electric push rod main body 18 will drive the push rod of the electric push rod main body 18 to extend or retract, so as to realize the elongation of the overall size of the electric push rod assembly 6 Or shorten, the taper pin ball head 24 of electric push rod assembly 6 will pull special-shaped claw 1, and special-shaped claw 1 will rotate with virtual kingpin 9, and special-shaped claw 1 drives wheel assembly to rotate again, realizes wheel steering.

通过位移传感器19检测推杆伸出或者缩回的位移量,监测电动推杆主体18的伸缩量是否达到中央控制器输入的目标值。如果没达到,根据位移传感器19提供的监测数值把电动推杆主体18的伸缩量调教到与目标值一致为止。The displacement of the extension or retraction of the push rod is detected by the displacement sensor 19, and it is monitored whether the expansion and contraction of the electric push rod main body 18 reaches the target value input by the central controller. If not, adjust the expansion and contraction of the electric pushrod main body 18 until it is consistent with the target value according to the monitoring value provided by the displacement sensor 19.

本工作模式时,EPS转向机总成31中的EPS驱动电机是处于自锁状态且处于零点位置,无任何转角状态,齿轮齿条转向机32内部的齿条不可移动。During this working mode, the EPS drive motor in the EPS steering gear assembly 31 is in a self-locking state and at the zero position without any corner state, and the rack inside the rack-and-pinion steering gear 32 cannot move.

在第2种工作模式下,本实用新型具体实施的底盘平台由于采用全新设计的悬架和转向系统,使得每个车轮都可以实现独立的、互不干涉的转向,包含带后轮随动转向的普通转向模式、原地转向模式、水平横移模式和驻车模式。In the second working mode, the chassis platform embodied by the utility model adopts a newly designed suspension and steering system, so that each wheel can realize independent and non-interfering steering, including steering with rear wheels Normal steering mode, spot steering mode, horizontal movement mode and parking mode.

A、带后轮随动转向的普通转向模式A. Normal steering mode with rear wheel follow-up steering

如图12所示,车架4前部两侧的两个车轮总成8向左旋转(旋转角度可不同),车架4后部两侧的两个车轮总成8向右旋转(旋转角度可不同),此时四个轮围绕车身左侧一个点为圆心转动,实现普通转向功能。As shown in Figure 12, the two wheel assemblies 8 on both sides of the front portion of the vehicle frame 4 rotate to the left (the angle of rotation can be different), and the two wheel assemblies 8 on both sides of the rear portion of the vehicle frame 4 rotate to the right (the angle of rotation can be different). Can be different), at this time, the four wheels rotate around a point on the left side of the vehicle body as the center of circle to realize the common steering function.

设向上为车辆正前方,该模式下电动推杆控制系统始终不工作,由前后EPS电机模块来完成整个转向的执行动作。Let up be the front of the vehicle. In this mode, the electric push rod control system does not work all the time, and the front and rear EPS motor modules complete the steering action.

当需求转角信号传递到整车控制器,再经过处理后的信号传递到EPS控制器,EPS控制器控制EPS电机工作,根据EPS电机模块上带有的转角传感器实时反馈的转角信号,当达到目标转角之后EPS电机停止工作。此时电机输出转角经过万向节传递到转向机输入轴,输入轴发生转动,因转向机内部为齿轮齿条结构,齿轮齿条式的方向机使旋转副转变为平移副,所以有输入轴输入角度变化,而齿条输出位移变量,再通过转向拉杆带动异形转向节及车轮绕虚拟主销转动实现转向动作,此时实现了在普通模式下的前轮转向功能。When the required rotation angle signal is transmitted to the vehicle controller, the processed signal is transmitted to the EPS controller, and the EPS controller controls the EPS motor to work. According to the rotation angle signal fed back in real time by the rotation angle sensor on the EPS motor module, when the target is reached The EPS motor stops working after the corner. At this time, the output angle of the motor is transmitted to the input shaft of the steering gear through the universal joint, and the input shaft rotates. Because the inside of the steering gear is a rack and pinion structure, the rack and pinion steering gear converts the rotation pair into a translation pair, so there is an input shaft The input angle changes, and the rack outputs the displacement variable, and then the steering rod drives the special-shaped steering knuckle and the wheel to rotate around the virtual kingpin to realize the steering action. At this time, the front wheel steering function in the normal mode is realized.

该模式还带有后轮随动转向功能,转角信号经整车控制器处理后输出新的信号给后轮EPS控制器。假设前轮需要左转,前轮EPS电机控制前轮方向机齿条向右移动实现左转,此时后轮EPS电机接收到信号后,控制后轮方向机齿条向右移动实现随动转向功能。This mode also has the rear wheel follow-up steering function, and the steering angle signal is processed by the vehicle controller to output a new signal to the rear wheel EPS controller. Assuming that the front wheels need to turn left, the front wheel EPS motor controls the front wheel steering gear rack to move to the right to realize left turning. At this time, after the rear wheel EPS motor receives the signal, it controls the rear wheel steering gear rack to move to the right to realize follow-up steering Function.

B、原地转向模式B. In situ steering mode

如图13所示,车架4左前和右后的两个车轮总成8向右旋转,车架4左后和右前的两个车轮总成8向左旋转,此时四个轮围绕车身中央的一个点为圆心转动,实现原地转向功能。As shown in Figure 13, the two wheel assemblies 8 on the left front and the right rear of the vehicle frame 4 rotate to the right, and the two wheel assemblies 8 on the left rear and the right front of the vehicle frame 4 rotate to the left. At this time, the four wheels revolve around the center of the vehicle body. One of the points is the center of the circle and turns to realize the in-situ steering function.

设向上为车辆正前方,在进入该模式前,前后轮应处于直行的位置,此时EPS转角传感器处于标零位置。同时在此模式中,EPS电机无法执行其它动作,始终处于标零位置。该模式下,通过控制推杆电机来实现电动推杆总成的伸长。Let up be the front of the vehicle. Before entering this mode, the front and rear wheels should be in the straight-ahead position, and the EPS corner sensor is at the zero position at this time. At the same time, in this mode, the EPS motor cannot perform other actions and is always at the zero position. In this mode, the elongation of the electric push rod assembly is realized by controlling the push rod motor.

当启动原地转向功能,整车控制器VCU得到目标转角后,四个推杆电机同步开始工作,执行电动推杆伸长的动作。当控制器检测到传感器输出的信号满足所需伸长量时,相应的推杆电机停止工作并锁死机构。此时四轮与同一圆相切,圆心为前后轴中心点连线的中点。随后驱动电机控制四个轮以相应的扭矩和旋转方向转动,当旋转角度到达目标转角后,执行制动动作,车辆停止。When the in-situ steering function is activated and the vehicle controller VCU obtains the target rotation angle, the four push rod motors start working synchronously to perform the action of extending the electric push rod. When the controller detects that the signal output by the sensor meets the required elongation, the corresponding push rod motor stops working and locks the mechanism. At this time, the four wheels are tangent to the same circle, and the center of the circle is the midpoint of the line connecting the center points of the front and rear axles. Then the drive motor controls the four wheels to rotate with the corresponding torque and rotation direction. When the rotation angle reaches the target corner, the braking action is performed and the vehicle stops.

C、水平横移模式C. Horizontal traverse mode

如图14所示,车架4前后左右的四个车轮总成8均旋转成垂直于原正常行驶的方向,此时四个轮沿垂直于车身长度方向水平横向运动,实现水平横移功能。As shown in Figure 14, the four wheel assemblies 8 at the front, rear, left, and right sides of the vehicle frame 4 all rotate to be perpendicular to the original normal driving direction. At this time, the four wheels move horizontally and laterally along the direction perpendicular to the length of the vehicle body to realize the horizontal traversing function.

设向上为车辆正前方,在进入该模式前,前后轮应处于直行的位置,此时EPS转角传感器处于零标位置。同时在此模式中,EPS电机无法执行其它动作,始终处于标零位置。该模式下,通过控制推杆电机来实现电动推杆总成的伸长。Let up be the front of the vehicle. Before entering this mode, the front and rear wheels should be in the straight-ahead position, and the EPS corner sensor is at the zero mark position at this time. At the same time, in this mode, the EPS motor cannot perform other actions and is always at the zero position. In this mode, the elongation of the electric push rod assembly is realized by controlling the push rod motor.

当启动水平横移功能,整车控制器VCU得到方向信号后,四个推杆电机同步开始工作,执行电动推杆伸长的动作。当控制器检测到传感器输出的信号满足所需伸长量时,相应的推杆电机停止工作并锁死机构。此时四轮相对于初始状态都旋转了90°,处于水平位置。随后驱动电机控制四个轮以相应的扭矩和旋转方向转动,当平台水平移动到达目标位置后,执行制动动作,车辆停止。When the horizontal traverse function is activated and the vehicle controller VCU receives the direction signal, the four push rod motors start working synchronously to perform the action of extending the electric push rod. When the controller detects that the signal output by the sensor meets the required elongation, the corresponding push rod motor stops working and locks the mechanism. At this time, the four wheels have rotated 90° relative to the initial state and are in a horizontal position. Then the drive motor controls the four wheels to rotate with the corresponding torque and direction of rotation. When the platform moves horizontally to the target position, the braking action is performed and the vehicle stops.

D、驻车模式D. Parking mode

如图15所示,车架4左前和右后的两个车轮总成8向左旋转,车架4左后和右前的两个车轮总成8向右旋转,此时四个轮均沿径向方向,均无法转动,实现驻车功能。As shown in Figure 15, the two wheel assemblies 8 on the left front and right rear of the vehicle frame 4 rotate to the left, and the two wheel assemblies 8 on the left rear and right front of the vehicle frame 4 rotate to the right. All directions cannot be rotated to realize the parking function.

设向上为车辆正前方,在进入该模式前,前后轮应处于直行的位置,此时EPS转角传感器处于零标位置。同时在此模式中,EPS电机无法执行其它动作,始终处于标零位置。该模式下,通过控制推杆电机来实现电动推杆总成的缩短。Let up be the front of the vehicle. Before entering this mode, the front and rear wheels should be in the straight-ahead position, and the EPS corner sensor is at the zero mark position at this time. At the same time, in this mode, the EPS motor cannot perform other actions and is always at the zero position. In this mode, the shortening of the electric push rod assembly is realized by controlling the push rod motor.

当启动驻车功能,整车控制器VCU得到控制信号后,四个推杆电机同步开始工作,执行电动推杆的缩短动作。当控制器检测到传感器输出的信号满足所需缩短量时,相应的推杆电机停止工作并锁死机构。当完成该模式的执行动作后,四轮的机构位置形成机械锁死,车辆无法在原地移动。When the parking function is activated and the vehicle controller VCU receives the control signal, the four push rod motors start to work synchronously to execute the shortening action of the electric push rod. When the controller detects that the signal output by the sensor meets the required shortening amount, the corresponding push rod motor stops working and locks the mechanism. After completing the execution of this mode, the position of the four-wheel mechanism forms a mechanical lock, and the vehicle cannot move in place.

由此可见,本实用新型技术方案实现四种特殊模式的转向功能,而且比传统的转向系统有更大的转向角,以左前轮轮束角为例,其转角范围为-90°至35°,其中-35°至35°满足普通模式转向需求,-90°至-35°满足原地转向和水平横移模式。It can be seen that the technical scheme of the utility model realizes the steering function of four special modes, and has a larger steering angle than the traditional steering system. Taking the toe angle of the left front wheel as an example, the range of the steering angle is -90° to 35° °, where -35° to 35° meets the steering requirements of the normal mode, and -90° to -35° meets the in-situ steering and horizontal traversing modes.

Claims (7)

1. a kind of distributed driving chassis platform for realizing four-wheel independent steering, it is characterised in that: including body frame (4), four A suspension fork mechanism and the EPS turning machine assembly being installed between two wheel sets (8) of body frame (4) front and rear part two sides (31) and transverse leaf spring assembly (5), body frame (4) are mounted on one between four wheel sets (8) of quadrangle respectively Suspension fork mechanism, each suspension fork mechanism includes special-shaped goat's horn (1), Top Crossbeam (3), electric pushrod assembly (6) and lower swing arm (7), different Shape goat's horn (1) is located above wheel set (8), and special-shaped goat's horn (1) lower end connects wheel set (8), in the middle part of special-shaped goat's horn (1) and Top is connected to body frame (4) through lower swing arm (7), Top Crossbeam (3) respectively, through electric pushrod assembly in the middle part of special-shaped goat's horn (1) (6) it is connected to the side output end of EPS turning machine assembly (31), a side end of transverse leaf spring assembly (5) is connected to cross Arm (3).
2. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 1, it is characterised in that: The Top Crossbeam (3) is mainly assembled by straight pin bulb (10), swing arm main body (11), two upper arm bush (12), is put Arm body (11) is in herringbone, and the lambdoid set end of swing arm main body (11) is through on straight pin bulb (10) and special-shaped goat's horn (1) Flexural pivot connection is held, lambdoid two divergent ends of swing arm main body (11) are through uniaxial at the top of upper arm bush (12) and body frame (4) Rotation is hinged;The lower swing arm (7) is mainly by fish-eye type bulb (25), welded pipe main body (26) and two bush for lower arm (27) Assemble, welded pipe main body (26) is in herringbone, and the lambdoid set end of welded pipe main body (26) is through fish-eye type bulb (25) It is connected with flexural pivot in the middle part of special-shaped goat's horn (1), lambdoid two divergent ends of welded pipe main body (26) are through bush for lower arm (27) and vehicle Uniaxial rotation is hinged in the middle part of body skeleton (4);The straight pin bulb (10) of the Top Crossbeam (3) is located at the flake of lower swing arm (7) Right above formula bulb (25), the line of centres of straight pin bulb (10) and fish-eye type bulb (25) is as virtual stub (9), virtually Stub (9) passes through the core wheel of wheel set (8);
The electric pushrod assembly (6) is mainly by electric pushrod main body (18), displacement sensor (19), screw thread swivel sleeve (23), conical surface pin bulb (24) assembles, and displacement sensor (19) is fixedly connected by displacement transducer mounting bracket (20) To electric pushrod main body (18), the probe rod of displacement sensor (19) and the push rod parallel arrangement of electric pushrod main body (18), and Between it is affixed by displacement sensor driving arm (22), the push rod end of electric pushrod main body (18) stretch out after with screw thread conversion sleeve One end of cylinder (23) is affixed, and the other end of screw thread swivel sleeve (23) installs conical surface pin bulb (24), conical surface pin bulb (24) ball It cuts with scissors in the L-type support that special-shaped goat's horn (1) side is equipped with;Electric pushrod main body (18) turns through screw thread conversion support (17) and EPS It is affixed to wherein one end of machine assembly (31) both ends output end;
The transverse leaf spring assembly (5) is mainly assembled by steel plate leaf spring (14), shackle bracket (13), steel plate leaf spring (14) On both sides of the middle be fixed on body frame (4) through fixed bracket (15) levels of two leaf spring vehicle bodies, the end of steel plate leaf spring (14) Portion is leaf spring ends mounting bracket (16), swing arm of the leaf spring ends mounting bracket (16) through shackle bracket (13) and Top Crossbeam (3) Main body (11) is hinged.
3. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 2, it is characterised in that: Hingedly, shackle bracket (13) other end is hinged to swing arm for described shackle bracket (13) one end and leaf spring ends mounting bracket (16) Main body (11) lambdoid middle part.
4. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 2, it is characterised in that: The EPS turning machine assembly (31) is mainly by pinion-and-rack steering engine (32), universal joint (33), EPS driving motor (34) group Fill, EPS driving motor (34) is fixed on body frame (4), EPS driving motor (34) output shaft through universal joint (33) and The input terminal of pinion-and-rack steering engine (32) connects, pinion-and-rack steering engine (32) output end.
5. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 1, it is characterised in that: The special-shaped goat's horn (1) is formed by multiple Split type supporting stand assembly and connections, is divided into Z-shaped three sections, the lower end of upper section is under Connected between the upper end of section by horizontal segment, upper section and lower section it is vertical simultaneously and horizontal segment is vertical, lower section is located at wheel set (8) Interior side simultaneously connects wheel set (8), and upper section is located above wheel set (8) after horizontal segment is bent.
6. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 1, it is characterised in that: The wheel set (8) is mainly assembled by tire (28), wheel rim (29) and hub motor (30), and wheel rim (29) is installed outside Tire (28), wheel rim (29) center installation hub motor (30), the stationary part of hub motor (30) are connected to special-shaped goat's horn (1) Bottom end.
7. a kind of distributed driving chassis platform for realizing four-wheel independent steering according to claim 1 or 2, feature exist In: the transverse leaf spring assembly (5) replaces with column damper, and column damper is connected to body frame (4) and Top Crossbeam (3) between.
CN201920196872.8U 2019-02-14 2019-02-14 A kind of distributed driving chassis platform for realizing four-wheel independent steering Expired - Fee Related CN209634203U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920196872.8U CN209634203U (en) 2019-02-14 2019-02-14 A kind of distributed driving chassis platform for realizing four-wheel independent steering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920196872.8U CN209634203U (en) 2019-02-14 2019-02-14 A kind of distributed driving chassis platform for realizing four-wheel independent steering

Publications (1)

Publication Number Publication Date
CN209634203U true CN209634203U (en) 2019-11-15

Family

ID=68493413

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920196872.8U Expired - Fee Related CN209634203U (en) 2019-02-14 2019-02-14 A kind of distributed driving chassis platform for realizing four-wheel independent steering

Country Status (1)

Country Link
CN (1) CN209634203U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664701A (en) * 2019-02-14 2019-04-23 浙江亚太机电股份有限公司 Realize the distributed driving chassis platform of four-wheel independent steering
CN117382783A (en) * 2022-07-05 2024-01-12 杨心仪 An energy-saving and environmentally friendly four-wheel bicycle
CN120117037A (en) * 2025-04-14 2025-06-10 南京微测生物科技有限公司 A ferry vehicle travel steering assembly with four-wheel independent deflection function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664701A (en) * 2019-02-14 2019-04-23 浙江亚太机电股份有限公司 Realize the distributed driving chassis platform of four-wheel independent steering
CN109664701B (en) * 2019-02-14 2024-05-10 浙江亚太机电股份有限公司 Distributed driving chassis platform for realizing four-wheel independent steering
CN117382783A (en) * 2022-07-05 2024-01-12 杨心仪 An energy-saving and environmentally friendly four-wheel bicycle
CN120117037A (en) * 2025-04-14 2025-06-10 南京微测生物科技有限公司 A ferry vehicle travel steering assembly with four-wheel independent deflection function

Similar Documents

Publication Publication Date Title
CN109664702B (en) Automotive suspension system and four-wheel independent steering distributed driving chassis platform
CN105539042B (en) The double trailing arm type suspension of In-wheel motor driving automobile for wide-angle deflecting roller
CN110525152B (en) Distributed driving electric automobile wheel integrated system
CN109677221B (en) Virtual kingpin suspension system through wheel center
CN109664701B (en) Distributed driving chassis platform for realizing four-wheel independent steering
CN108859732B (en) Distributed hub-driven electric automobile chassis structure
CN101648573B (en) Wheel-side integrated driving and steering vehicle running mechanism
CN209634202U (en) A kind of distributed driving chassis platform of automobile suspension system and four-wheel independent steering
CN205675099U (en) A kind of independent vehicular modular wheel set driven and turn to
CN102069843B (en) Wire controlled wheel independent steering execution mechanism and wheel assembly
CN210149098U (en) A rear suspension system for an electric vehicle
CN107215386B (en) An electric vehicle system with four-wheel independent drive and independent omnidirectional steering
CN203093660U (en) Independent air suspension frame of small and medium size bus
CN103085622A (en) Independent air suspension for small-and-medium-sized passenger car
CN209634203U (en) A kind of distributed driving chassis platform for realizing four-wheel independent steering
CN201914074U (en) Wheel movement assembly of urban electric vehicle
CN111186274A (en) An electric wheel McPherson suspension structure with adjustable kingpin axis position
CN112238895A (en) Independent steering system with steering motor arranged on equal-length double-trailing-arm suspension knuckle
CN209852000U (en) Virtual king pin suspension system penetrating through wheel center
CN111186270B (en) Electric wheel independent suspension structure with four control arms
CN106335542A (en) Four-wheeled independent steering mechanism and working method
CN114312183B (en) Macpherson suspension of front steering gear and automobile
CN106994875A (en) The multi-link lever suspension fork Direct wheel drives system of wheel hub motor direct-driving electric electrical automobile
CN102785565A (en) Macpherson suspension wheel rim electric driving system for steering wheel
CN201907555U (en) Control-by-wire wheel independent steering actuating mechanism and wheel assembly

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191115