CN209196903U - Light hydrocarbon fuel gasification device - Google Patents
Light hydrocarbon fuel gasification device Download PDFInfo
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- CN209196903U CN209196903U CN201822120868.1U CN201822120868U CN209196903U CN 209196903 U CN209196903 U CN 209196903U CN 201822120868 U CN201822120868 U CN 201822120868U CN 209196903 U CN209196903 U CN 209196903U
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Abstract
一种轻烃燃料气化装置,其包括具有断热结构的外胆体、内胆体、底部以及上盖,外胆体内具有储气室、外胆储油室以及内胆储油室,外胆储油室与内胆储油室之间设有通孔,内胆储油室设有连通至储气室的油气通道、对轻烃燃料加热的内胆加热器、以进气管连接空气帮浦的吹气部,以及对进气管的空气加热的进气加热器,吹气部将升温的空气吹入内胆储油室以使轻烃燃料气化,气化后的轻烃燃料通过油气通道进入储气室;设于外胆体的上方的排气控制单元包括连接储气室的出气管,以及控制轻烃燃料气体输出的手动控制阀和电动控制阀。
A light hydrocarbon fuel gasification device comprises an outer liner body with a heat-insulating structure, an inner liner body, a bottom and an upper cover, the outer liner body is provided with an air storage chamber, an outer liner oil storage chamber and an inner liner oil storage chamber, a through hole is provided between the outer liner oil storage chamber and the inner liner oil storage chamber, the inner liner oil storage chamber is provided with an oil and gas passage connected to the air storage chamber, an inner liner heater for heating the light hydrocarbon fuel, an air blowing section connected to an air pump via an air intake pipe, and an air intake heater for heating the air in the air intake pipe, the air blowing section blows the heated air into the inner liner oil storage chamber to gasify the light hydrocarbon fuel, and the gasified light hydrocarbon fuel enters the air storage chamber through the oil and gas passage; an exhaust control unit arranged above the outer liner body comprises an air outlet pipe connected to the air storage chamber, and a manual control valve and an electric control valve for controlling the output of the light hydrocarbon fuel gas.
Description
技术领域technical field
本实用新型涉及一种轻烃燃料气化装置,尤其是具有断热结构而具有更好的保温与气化效率,并且具有更高安全性的轻烃燃料气化装置。The utility model relates to a light hydrocarbon fuel gasification device, in particular to a light hydrocarbon fuel gasification device with a thermal insulation structure, better heat preservation and gasification efficiency, and higher safety.
背景技术Background technique
在卫浴设备及厨房瓦斯设备的使用的能源中,天然气和液化石油气的使用最为普及,然而,由于天然气的成分主要为甲烷,并含有少量的乙烷、丙烷以及丁烷,且液化石油气中的主要成分为丙烷以及丁烷,此类燃料气体在常温常压下为气体,其中,天然气可以使用铺设好的管线直接由供应来源运送至使用者的家中或营业场所,然而,并非所有的建筑物都有装设完备的天然气管线,且因为气体不利储存与运送,液化石油气业者将丙烷以及丁烷利用高压压缩为液体,并且储存于钢瓶中,再运送至使用者的加工或营业场所以供使用。然而,天然气与液化石油气普遍存在的问题是,燃料气体的分子量低,漏气后会累积在空间中,而容易造成气爆或火灾,此外,液化石油气系利用钢瓶内的高压与外界相对低压的压力差,使钢瓶内的液体燃料得以气化而经由管线输出至燃烧设备(例如:热水器、瓦斯炉等)使用,当钢瓶内的液体燃料已使用至一定程度,而造成钢瓶内蒸气压与外界压力趋于平衡时,会造成燃料气体输出不稳定,并且剩余的燃料无法继续驶用而造成浪费等问题,并且,钢瓶的造价昂贵,且高压钢瓶的结构强度若不足,亦容易造成爆炸的风险。Natural gas and liquefied petroleum gas are the most popular energy sources used in bathroom equipment and kitchen gas equipment. The main components are propane and butane. This type of fuel gas is a gas at normal temperature and pressure. Among them, natural gas can be directly transported from the supply source to the user's home or business place using the laid pipeline. However, not all buildings Everything has a well-equipped natural gas pipeline, and because the gas is not easy to store and transport, the liquefied petroleum gas industry uses high pressure to compress propane and butane into liquid, and stores it in steel cylinders, and then transports it to the user's processing or business place. for use. However, the common problem of natural gas and liquefied petroleum gas is that the molecular weight of the fuel gas is low, and it will accumulate in the space after gas leakage, which may easily cause a gas explosion or fire. In addition, the liquefied petroleum gas system uses the high pressure inside the cylinder to communicate The low-pressure pressure difference enables the liquid fuel in the cylinder to be vaporized and then exported to combustion equipment (such as water heaters, gas stoves, etc.) through pipelines. When the liquid fuel in the cylinder has been used to a certain extent, the vapor pressure in the cylinder will When it tends to balance with the external pressure, it will cause the output of fuel gas to be unstable, and the remaining fuel cannot continue to be used, resulting in waste and other problems. Moreover, the cost of the steel cylinder is expensive, and if the structural strength of the high-pressure steel cylinder is insufficient, it is easy to cause an explosion risks of.
在石化工业中,原油提炼的主要且高价的产物为酒精、汽油与柴油,剩余低价的产物则为烷、醚、醇以及苯类等,其中,分子量较大的液态烷类相对于天然气与液化石油气的价格更为低廉,烷类具有无毒、高燃烧值,且相对于其他石化燃料具有燃烧产物(H2O、CO2)干净的优势,若能将其利用为燃料来源,将可降低能源使用的成本,并且可减少环境污染,然而,由于液态烷不易气化,容易燃烧不完全而产生一氧化碳中毒的风险,因此,为了解决液态燃料不易气化的问题,在先前技术中,提供了数种致力于降低单价的气化设备。In the petrochemical industry, the main and high-priced products of crude oil refining are alcohol, gasoline and diesel oil, and the remaining low-priced products are alkanes, ethers, alcohols, and benzenes. The price of liquefied petroleum gas is cheaper. Alkanes are non-toxic, high combustion value, and have the advantage of clean combustion products (H 2 O, CO 2 ) compared to other fossil fuels. If they can be used as fuel sources, they will be It can reduce the cost of energy use and reduce environmental pollution. However, because liquid alkane is not easy to gasify, it is easy to cause the risk of carbon monoxide poisoning due to incomplete combustion. Therefore, in order to solve the problem that liquid fuel is not easy to gasify, in the prior art, Several types of gasification equipment aiming at reducing the unit price are offered.
在先前技术中,多将液体燃料储存于钢瓶或其他耐高压的容器内,将高压空气打入钢瓶或容器内的液体燃料中,并透过触媒的协助,使燃料转换为燃气以供使用,然而,打入的气泡需仰赖搅拌器将其搅拌均匀以提升气化效率,因此须加装马达及扇叶,且触媒使用一段时间后须进行更换,相对提升设备的复杂度及设备维护成本。此外,为了提升气化效率,须对打入的空气或液体燃料进行加热,但是透过搅拌的作用,将会分散加热的效果;在先前技术中,亦有使用设置于容器周围的水夹套来进行加热,然而,由于水夹套直接接触外部环境,因此有一部分热能将损失至外部环境中,甚至在低温环境中,为维持水夹套的加热效果,对水夹套加热所需的能源成本将大幅提高。亦有先前技术致力于改良燃料组成比例,然而降低了直接使用原油分馏产物的便利性,因此,本新型希望提供一种方便、构造简单且能节省能源的轻烃燃料气化装置,以提升用户使用的便利性,并且降低气化装置的设备成本。In the prior art, the liquid fuel is mostly stored in steel cylinders or other high-pressure containers, and high-pressure air is pumped into the liquid fuel in the steel cylinder or container, and with the assistance of a catalyst, the fuel is converted into gas for use. However, the injected air bubbles need to be stirred evenly by a stirrer to improve the gasification efficiency. Therefore, motors and fan blades must be installed, and the catalyst must be replaced after a period of use, which relatively increases the complexity of the equipment and the maintenance cost of the equipment. In addition, in order to improve the gasification efficiency, the injected air or liquid fuel must be heated, but the effect of heating will be dispersed through the stirring effect; in the prior art, a water jacket arranged around the container is also used However, since the water jacket is in direct contact with the external environment, part of the heat energy will be lost to the external environment, even in a low temperature environment, in order to maintain the heating effect of the water jacket, the energy required for heating the water jacket Costs will increase substantially. There are also previous technologies devoted to improving the fuel composition ratio, but the convenience of directly using crude oil fractionation products is reduced. Therefore, this new model hopes to provide a light hydrocarbon fuel gasification device that is convenient, simple in structure, and energy-saving, so as to improve users. Convenience of use, and reduce the equipment cost of the gasification device.
实用新型内容Utility model content
综合先前技术提到的各种待解决的问题,本实用新型旨在提供一种对内胆储油室进行局部加热,透过吹气部提升气化效果,并且透过断热结构保持局部加热效果以及隔绝外部低温环境的轻烃燃料气化装置,并且透过控制单元的温度控制系统、压力控制系统、液位控制系统、电力系统以及不断电系统,可以提升轻烃燃料气化装置的气化效率、操作安全性以及稳定性。Combining the various problems to be solved in the previous technology, the utility model aims to provide a method for locally heating the oil storage chamber of the inner tank, improving the gasification effect through the blowing part, and maintaining local heating through the heat-insulating structure effect and isolate the light hydrocarbon fuel gasification device from the external low temperature environment, and through the temperature control system, pressure control system, liquid level control system, power system and uninterruptible power system of the control unit, the gasification of the light hydrocarbon fuel gasification device can be improved. efficiency, operational safety and stability.
本实用新型的目的在于提供一种轻烃燃料气化装置,包括具有断热结构的外胆体、内胆体以及底部,外胆体内具有储气室、外胆储油室以及内胆储油室,外胆储油室与内胆储油室之间设有通孔,内胆储油室设有连通至储气室的油气通道、对轻烃燃料加热的内胆加热器、以进气管连接空气泵浦的吹气部,以及对进气管的空气加热的进气加热器,吹气部将升温的空气吹入内胆储油室以使轻烃燃料气化,气化后的轻烃燃料通过油气通道进入储气室,并透过设于外胆体的上方的排气控制单元控制轻烃燃料气体的输出,其中,透过对内胆储油室内的轻烃燃料局部加热以及断热结构,可以减少不必要的热能损失,并且透过吹气可以加速轻烃燃料的气化,此外,排气控制单元中的电动控制阀可以依使用者的设定时间关闭轻烃燃料气体的输出,从而提升了轻烃燃料气化装置的安全性。The purpose of this utility model is to provide a light hydrocarbon fuel gasification device, which includes an outer tank with a thermal insulation structure, an inner tank and a bottom. The outer tank has a gas storage chamber, an outer tank oil storage room and an inner tank for oil storage. There is a through hole between the oil storage room of the outer tank and the oil storage room of the inner tank. The oil storage room of the inner tank is provided with an oil and gas channel connected to the gas storage room, an inner tank heater for heating light hydrocarbon fuel, and an air intake pipe The air blowing part connected to the air pump and the air intake heater that heats the air in the intake pipe, the air blowing part blows the heated air into the oil storage chamber of the inner tank to gasify the light hydrocarbon fuel, and the gasified light hydrocarbon The fuel enters the gas storage chamber through the oil and gas channel, and controls the output of the light hydrocarbon fuel gas through the exhaust control unit arranged above the outer tank body. The thermal structure can reduce unnecessary heat energy loss, and can accelerate the gasification of light hydrocarbon fuel through air blowing. In addition, the electric control valve in the exhaust control unit can close the light hydrocarbon fuel gas according to the time set by the user. output, thereby improving the safety of the light hydrocarbon fuel gasification device.
本实用新型的另一目的在于提供一种轻烃燃料气化装置,其外侧壁与内侧壁均具有在内部形成封闭的空间,并且该封闭的空间内形成为真空,以形成所述的断热结构,以避免内胆储油室内的热能散失到外胆储油室而降低局部加热的效果,并且避免轻烃燃料气化装置中的热能散失到外部低温环境而造成热能损失。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, the outer wall and the inner wall both have a closed space inside, and the closed space is formed as a vacuum, so as to form the heat insulation The structure is designed to prevent the heat energy in the oil storage chamber of the inner tank from being lost to the oil storage room of the outer tank to reduce the effect of local heating, and to prevent the heat energy in the light hydrocarbon fuel gasification device from being lost to the external low-temperature environment to cause heat energy loss.
本实用新型的又一目的在于提供一种轻烃燃料气化装置,其外侧壁与内侧壁均具有在内部形成封闭的空间,并且该封闭的空间内设有隔热材料,以形成所述的断热结构,以避免内胆储油室内的热能散失到外胆储油室而降低局部加热的效果,并且避免轻烃燃料气化装置中的热能散失到外部低温环境而造成热能损失。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, the outer wall and the inner wall of which both have a closed space inside, and a heat insulating material is provided in the closed space to form the above-mentioned Heat-insulating structure to prevent the heat energy in the oil storage chamber of the inner tank from being lost to the oil storage room of the outer tank to reduce the effect of local heating, and to prevent the heat energy in the light hydrocarbon fuel gasification device from being lost to the external low-temperature environment to cause heat energy loss.
本实用新型的另一目的在于提供一种轻烃燃料气化装置,其控制单元进一步包含温度传感器,当感测到储存于内胆储油室内的液态轻烃燃料的温度高于一默认温度时,透过停止供应内胆加热器与进气加热器的电源来停止加热,以提供最佳气化效果,同时避免过度加热,从而提升安全性。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, the control unit of which further includes a temperature sensor. , by stopping the power supply to the inner tank heater and the intake heater to stop the heating, so as to provide the best gasification effect and avoid overheating, thereby improving safety.
本实用新型的又一目的在于提供一种轻烃燃料气化装置,其控制单元进一步包含液位感知器,当感测到储存于该外胆储油室内的液态轻烃燃料液位低于一默认值时,透过启动警示装置提醒用户补充轻烃燃料,以避免轻烃燃料供气中断,同时避免内胆加热器干烧,从而提升安全性。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, the control unit of which further includes a liquid level sensor. By default, the warning device is activated to remind the user to replenish the light hydrocarbon fuel, so as to avoid the interruption of the gas supply of the light hydrocarbon fuel, and at the same time avoid the dry burning of the inner tank heater, thereby improving safety.
本实用新型的另一目的在于提供一种轻烃燃料气化装置,其控制单元进一步包含压力传感器,当感测到储存于储气室内的气态轻烃燃料压力高于一默认值时,透过停止该空气泵浦的运行来避免储气室内压力过大,提升安全性。Another object of the present invention is to provide a light hydrocarbon fuel gasification device, the control unit of which further includes a pressure sensor, when the pressure of the gaseous light hydrocarbon fuel stored in the gas storage chamber is sensed to be higher than a default value, through Stop the operation of the air pump to avoid excessive pressure in the air storage chamber and improve safety.
本实用新型的又一目的在于提供一种轻烃燃料气化装置,其控制单元进一步包含连接内胆加热器与进气加热器的温度调节器,透过控制内胆加热器与进气加热器的加热温度,以提供最佳气化效果,同时避免过度加热,从而提升安全性。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, the control unit of which further includes a temperature regulator connected to the inner tank heater and the intake heater, through controlling the inner tank heater and the intake heater The heating temperature can be adjusted to provide the best gasification effect, while avoiding overheating, thus improving safety.
本新型的另一目的在于提供一种轻烃燃料气化装置,其控制单元进一步包含不断电系统,外部电源通过不断电系统供应至控制单元的电力系统,以确保在无预警断电或电源电压不稳定的情况下,轻烃燃料气化装置仍可良好地运作。Another object of the present invention is to provide a light hydrocarbon fuel gasification device, the control unit of which further includes an uninterruptible power supply system, and the external power supply is supplied to the power system of the control unit through the uninterruptible power supply system to ensure that there is no warning of power failure or power supply voltage. Under unstable conditions, the light hydrocarbon fuel gasification device can still operate well.
本实用新型的又一目的在于提供一种轻烃燃料气化装置,其控制单元的电力系统包含有交流电源端口与直流电源端口,方便使用者居家时使用交流电作为电源,并且在断电时或于户外时可以使用直流电作为电源。Another object of this utility model is to provide a light hydrocarbon fuel gasification device. The power system of the control unit includes an AC power port and a DC power port. When outdoors, direct current can be used as a power source.
本实用新型的另一目的在于提供一种轻烃燃料气化装置,其进气管的外部包覆有隔热组件,以避免加热的空气在流经进气管的过程中损失热能。Another object of the present invention is to provide a light hydrocarbon fuel gasification device, the outside of the air intake pipe is covered with a heat insulation component, so as to prevent the heated air from losing heat energy during the process of flowing through the air intake pipe.
本实用新型的又一目的在于提供一种轻烃燃料气化装置,其进一步包含设于外胆体上方的上盖,用以覆盖该控制单元。Another object of the present utility model is to provide a light hydrocarbon fuel gasification device, which further includes an upper cover arranged above the outer tank to cover the control unit.
另外,本实用新型的各个目的不限于以上描述,并且本领域通常知识者可以由以下描述清楚地理解未提及的其他目的。In addition, each object of the present invention is not limited to the above description, and other objects not mentioned can be clearly understood from the following description by those skilled in the art.
如上所述,根据本实用新型的实施例,可以提供一种对内胆储油室进行局部加热,透过吹气部提升气化效果,并且透过断热结构保持局部加热效果以及隔绝外部低温环境的轻烃燃料气化装置,并且透过控制单元的温度控制系统、压力控制系统、液位控制系统、电力系统以及不断电系统,可以提升轻烃燃料气化装置的气化效率、操作安全性以及稳定性。As mentioned above, according to the embodiment of the present invention, it is possible to provide a method for locally heating the oil storage chamber of the inner tank, improving the gasification effect through the air blowing part, and maintaining the local heating effect and isolating the external low temperature through the heat insulation structure. Environmental light hydrocarbon fuel gasification device, and through the temperature control system, pressure control system, liquid level control system, power system and uninterruptible power system of the control unit, the gasification efficiency and operation safety of the light hydrocarbon fuel gasification device can be improved sex and stability.
附图说明Description of drawings
图1为本实用新型的整体结构的示意图;Fig. 1 is the schematic diagram of the overall structure of the utility model;
图2为本实用新型的控制单元的示意图;以及Fig. 2 is the schematic diagram of the control unit of the present utility model; And
图3为本实用新型的控制系统的方块图。Fig. 3 is a block diagram of the control system of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
2内胆体2 liner body
2a通孔2a through hole
3外胆储油室3 outer tank oil storage room
4储气室4 storage chambers
5内胆储油室5 inner tank oil storage room
6底部6 bottom
7上盖7 cover
8空气泵浦8 air pump
9压力传感器9 pressure sensor
10内胆加热器10 liner heater
11温度传感器11 temperature sensor
12液位感知器12 liquid level sensor
13吹气部13 blowing part
13a吹气孔13a Blow hole
14轻烃燃料注入部14 Light hydrocarbon fuel injection unit
14a注入管14a injection tube
15空气逆止阀15 air check valve
16进气管16 intake pipe
17泄油阀17 Drain valve
17a泄油管17a Drain pipe
18电动控制阀18 electric control valve
19手动控制阀19 manual control valve
20电路板20 circuit boards
21不断电电池组21 uninterruptible battery pack
22控制面板22 control panel
23交流电源端口23 AC power ports
23a变压器23a transformer
24直流电源端口24 DC power ports
25温度调节器25 temperature regulator
25a进气加热器25a air intake heater
26进气管保温套管26 Intake pipe insulation sleeve
27油气通道27 oil and gas channel
28第一隔板28 first partition
28a第一通气孔28a First air vent
29第二隔板29 second partition
29a第二通气孔29a second air vent
30出气管30 outlet pipe
31控制单元31 control unit
具体实施方式Detailed ways
以下将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域通常知识者在没有做出进步性改良前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making progressive improvements all belong to the scope of protection of the present invention.
此外,在本实用新型的以下描述中,可能省略对已知相关技术的详细说明,以避免不必要地模糊本实用新型的主题。In addition, in the following description of the present invention, detailed descriptions of known related technologies may be omitted to avoid unnecessarily obscuring the subject matter of the present invention.
参照图1,根据本实用新型的一个实施例的轻烃燃料气化装置,其主要结构包括外胆体1、位于外胆体1内部的内胆体2、位于外胆体1下方的底部6以及位于外胆体1上方的上盖7;其中,外胆体1从底部6周围往上延伸的外侧壁所围成的内空间被区隔出下部的外胆储油室3以及上部的储气室4,并且,内胆体2设置于外胆储油室3中,内胆体2的内侧壁围绕形成内胆储油室5,内胆体2的内侧壁底部6设有至少一个通孔6a,内胆储油室5透过通孔6a与外胆储油室3连通,内胆储油室5的上端设有连通至储气室4的油气通道27,此外,轻烃燃料注入部14设置于外胆体1的上方并且具有往下延伸至外胆储油室3上端的注入管14a,并且,排气控制单元设置于外胆体1的上方。透过轻烃燃料注入部14将液态轻烃燃料注入到外胆储油室3中,因为外胆储油室3与内胆储油室5连通,外胆储注入到外胆储油室3中的液态轻烃燃料可以流入内胆储油室5中,并且使外胆储油室3与内胆储油室5中的液态轻烃燃料的液位等高;内胆储油室5中的底面设置有内胆加热器10以及吹气部13,内胆加热器10可以是鳍形加热器(如图1所示)或线圈加热器,透过通电以加热内胆加热器10,可以对储存在内胆储油室5中的液态轻烃燃料加热,并且,吹气部13可以是形状为垂直中空柱体,且其侧面上布置有复数个吹气孔13a的直立型吹气部(如图1所示);或是形状为凹部向下的中空伞状体,且其朝上的一面布置有复数个吹气孔的伞形吹气部,吹气部13经由进气管16连接空气泵浦8,并且在进气管16邻近空气泵浦8的位置设置有空气逆止阀15,以防止内胆储油室5中的液态轻烃燃料倒抽进入空气泵浦8中而损坏空气泵浦8;此外,为了避免由泵浦吸入的外部冷空气于吹入内胆体2时降低液态轻烃燃料的温度而降低气化效率,位于吹气部13与空气泵浦8之间的进气管16设置有至少一个进气加热器25a,在空气泵浦8将外部的空气经由进气管16输送至吹气部13的同时,使进气加热器25a对流动通过进气管16的空气加热,并且透过空气泵浦8的输送,使经由进气加热器25a升温后的空气透过吹气部13上的吹气孔13a吹入该内胆储油室5,进而在内胆储油室5的液态轻烃燃料中产生热空气的气泡;透过内胆加热器10和热空气对内胆储油室5中的液态轻烃燃料局部加热,可以避免不必要的对整体的液态轻烃燃料加热,从而节省能源,并且透过吹气部13的吹气来加速内胆储油室5内的液态轻烃燃料的气化,并且,在约为整个储油空间的1/4体积的内胆储油室5中吹气时,由于内胆体2隔开内胆储油室5与外胆储油室3,可以在相对狭小的内胆储油室5中不透过搅拌而均匀地吹气,可以避免在整体储油空间中局部吹气造成液体内部压力不稳定的现象,气化后的轻烃燃料上升至内胆储油室5的上端。其中,在内胆储油室5的上端的低于油气信道27的位置设置有第一隔板28,在第一隔板28上对应于油气信道27垂直位置以外的部分设置有复数个第一通气孔28a,并且在油气通道27的上端的储气室4与内胆储油室5之间的第二隔板29设置有复数个第二通气孔29a,使内胆储油室5上端的第一隔板28以上的油气通道27以外的空间形成为一缓冲区域,以避免过度加热时而造成突沸时,液态轻烃燃料因为压力突增而直接暴冲到储气室4的情况,气化后的轻烃燃料通过该缓冲区域并经由油气通道27进入储气室4内累积;在储气室4的上方部分设置有排气控制单元,包含相互连接的出气管30、手动控制阀19以及电动控制阀18,出气管30延伸进入储气室4,将出气管30经由一管线连接到燃烧装置,例如瓦斯炉、热水器等(图中未显示),当轻烃燃料气化装置的内胆加热器10以及吹气部13运作一段时间后,累积在储气室4内的气态轻烃燃料的气压大于外界的压力时,再开启连接出气管30的手动控制阀19,因为储气室4内的轻烃燃料气压大于该管线中的大气压力,可以使储气室4内的气态轻烃燃料往燃烧装置输出,燃烧装置透过点火来燃烧作为燃料气体的轻烃燃料,以执行燃烧装置的功能,当结束使用燃烧装置时,再将手动控制阀19关闭,以关闭储气室4内的轻烃燃料气体的输出;此外,在出气管30相对于内胆储油室5比手动控制阀19更外侧的一端设置有电动控制阀18,其配合控制电路与传感器,用以在感测到非正常使用状态时关闭轻烃燃料气体的输出,例如,使用者可以透过设置在外胆体1上方的控制面板22输入轻烃燃料气化装置的默认工作时间(例如:煮饭时间或淋浴时间),当轻烃燃料气化装置运作超过默认时间后,电动控制阀18将自动关闭并停止轻烃燃料气体的输出,以避免轻烃燃料气体未被装置正常燃烧,累积在外部空间中而起火造成的灾害。With reference to Fig. 1, according to the light hydrocarbon fuel gasification device of an embodiment of the present utility model, its main structure comprises outer tank body 1, the inner tank body 2 that is positioned at the inside of outer tank body 1, the bottom 6 that is positioned at the bottom of outer tank body 1 And the loam cake 7 that is positioned at the top of the outer bladder 1; wherein, the inner space surrounded by the outer wall of the outer bladder 1 extending upward from the bottom 6 is separated from the lower outer tank oil storage chamber 3 and the upper one air chamber 4, and the inner tank body 2 is arranged in the outer tank oil storage chamber 3, the inner side wall of the inner tank body 2 surrounds the inner tank oil storage room 5, and the inner side wall bottom 6 of the inner tank body 2 is provided with at least one passage hole 6a, the oil storage chamber 5 of the inner tank communicates with the oil storage chamber 3 of the outer tank through the through hole 6a, and the upper end of the oil storage chamber 5 of the inner tank is provided with an oil-gas passage 27 connected to the gas storage chamber 4. In addition, light hydrocarbon fuel is injected The part 14 is arranged above the outer bladder 1 and has an injection pipe 14a extending down to the upper end of the outer bladder oil storage chamber 3 , and the exhaust control unit is arranged above the outer bladder 1 . The liquid light hydrocarbon fuel is injected into the outer tank oil storage chamber 3 through the light hydrocarbon fuel injection part 14, because the outer tank oil storage room 3 communicates with the inner tank oil storage room 5, and the outer tank is injected into the outer tank oil storage room 3 The liquid light hydrocarbon fuel in the tank can flow into the inner tank oil storage chamber 5, and the liquid level of the liquid light hydrocarbon fuel in the outer tank oil storage room 3 and the inner tank oil storage room 5 is equal; The bottom surface of the tank is provided with a tank heater 10 and an air blowing part 13. The tank heater 10 can be a fin heater (as shown in FIG. 1 ) or a coil heater, and the tank heater 10 can be heated by electrification. The liquid light hydrocarbon fuel stored in the inner tank oil storage chamber 5 is heated, and the gas blowing part 13 can be a vertical hollow cylinder in shape, and an upright type gas blowing part ( As shown in Figure 1); or the shape is a hollow umbrella-shaped body with a downward concave portion, and an umbrella-shaped blowing part with a plurality of air blowing holes is arranged on its upward side, and the blowing part 13 is connected to the air pump through the air intake pipe 16 pump 8, and an air check valve 15 is arranged at the position adjacent to the air pump 8 in the air intake pipe 16, to prevent the liquid light hydrocarbon fuel in the oil storage chamber 5 of the inner tank from being sucked back into the air pump 8 and damaging the air pump 8; In addition, in order to prevent the external cold air sucked by the pump from lowering the temperature of the liquid light hydrocarbon fuel and reducing the gasification efficiency when blowing into the inner tank 2, the air inlet pipe between the blowing part 13 and the air pump 8 16 is provided with at least one air intake heater 25a, when the air pump 8 transports the external air to the air blowing part 13 through the intake pipe 16, the air intake heater 25a heats the air flowing through the intake pipe 16, and Through the delivery of the air pump 8, the air heated up by the air intake heater 25a is blown into the inner tank oil storage chamber 5 through the air blowing hole 13a on the air blowing part 13, and then the inner tank oil storage chamber 5 Bubbles of hot air are generated in the liquid light hydrocarbon fuel; through the inner tank heater 10 and hot air, the liquid light hydrocarbon fuel in the inner tank oil storage chamber 5 is locally heated, so that unnecessary heating of the whole liquid light hydrocarbon fuel can be avoided , so as to save energy, and accelerate the gasification of the liquid light hydrocarbon fuel in the oil storage chamber 5 of the liner through the blowing of the blowing part 13, and the inner tank of about 1/4 volume of the entire oil storage space When blowing air in the oil storage chamber 5, since the inner tank body 2 separates the inner tank oil storage room 5 and the outer tank oil storage room 3, it can be blown evenly in the relatively narrow inner tank oil storage room 5 without stirring. Gas can avoid the phenomenon that the internal pressure of the liquid is unstable due to partial air blowing in the overall oil storage space, and the gasified light hydrocarbon fuel rises to the upper end of the oil storage chamber 5 of the inner tank. Wherein, the upper end of the inner tank oil storage chamber 5 is provided with a first partition 28 at a position lower than the oil-gas passage 27, and a plurality of first partitions are arranged on the first partition 28 corresponding to the part other than the vertical position of the oil-gas passage 27. vent hole 28a, and the second dividing plate 29 between the gas storage chamber 4 and the inner bag oil storage chamber 5 at the upper end of the oil-gas passage 27 is provided with a plurality of second vent holes 29a, so that the upper end of the inner bag oil storage chamber 5 The space other than the oil-gas channel 27 above the first partition 28 is formed as a buffer zone, so as to avoid the situation where the liquid light hydrocarbon fuel directly rushes into the gas storage chamber 4 due to a sudden increase in pressure when overheating causes bumping and gasifies. The last light hydrocarbon fuel passes through the buffer area and enters the gas storage chamber 4 through the oil-gas channel 27 to accumulate; an exhaust control unit is arranged on the upper part of the gas storage chamber 4, including an interconnected gas outlet pipe 30, a manual control valve 19 and The electric control valve 18, the gas outlet pipe 30 extends into the gas storage chamber 4, and the gas outlet pipe 30 is connected to a combustion device via a pipeline, such as a gas stove, a water heater, etc. After the heater 10 and the air blowing part 13 have been in operation for a period of time, when the gas pressure of the gaseous light hydrocarbon fuel accumulated in the gas storage chamber 4 is greater than the external pressure, the manual control valve 19 connected to the gas outlet pipe 30 is opened again, because the gas storage chamber 4 The gas pressure of the light hydrocarbon fuel in the pipeline is greater than the atmospheric pressure in the pipeline, so that the gaseous light hydrocarbon fuel in the gas storage chamber 4 can be output to the combustion device, and the combustion device burns the light hydrocarbon fuel as fuel gas through ignition to execute the combustion device function, when the use of the combustion device is finished, the manual control valve 19 is closed to close the output of the light hydrocarbon fuel gas in the gas storage chamber 4; The outer end of the valve 19 is provided with an electric control valve 18, which cooperates with a control circuit and a sensor to shut off the output of light hydrocarbon fuel gas when an abnormal use state is sensed. The control panel 22 at the top of 1 inputs the default working time of the light hydrocarbon fuel gasification device (for example: cooking time or shower time), and when the light hydrocarbon fuel gasification device operates beyond the default time, the electric control valve 18 will automatically close and stop The output of light hydrocarbon fuel gas is to avoid disasters caused by fire caused by light hydrocarbon fuel gas not being burned normally by the device and accumulated in the external space.
此外,考虑到使用环境可能位于低温环境,例如,高纬度地区或高海拔地区,根据本实用新型的一个实施例的轻烃燃料气化装置,外胆体1的外侧壁、底部6以及上盖7均具有断热结构,断热结构可以是在其内部形成封闭的空间,并且该封闭的空间内形成为真空(如图1所示)或者设置有隔热材料的结构,以避免轻烃燃料气化装置中的热能散失到外部低温环境而造成不必要的热能损失,并且,进气管16的外部包覆有隔热组件,例如进气管保温套管26(如图1所示),可以避免加热的空气在流经进气管16的过程中损失热能,另外,内胆体2的内侧壁也具有与外胆体1的外侧壁相同的断热结构(如图1所示),透过该断热结构,可以避免内胆储油室5内的热能散失到外胆储油室3,而降低局部加热的效果。In addition, considering that the use environment may be located in a low-temperature environment, for example, in high latitudes or high altitudes, the light hydrocarbon fuel gasification device according to an embodiment of the present invention, the outer wall of the outer tank 1, the bottom 6 and the upper cover 7 all have a heat-insulating structure, and the heat-insulating structure can form a closed space inside, and the closed space is formed as a vacuum (as shown in Figure 1) or is provided with a heat-insulating material structure, so as to avoid light hydrocarbon fuel The heat energy in the gasification device is lost to the external low-temperature environment and causes unnecessary heat energy loss, and the outside of the air intake pipe 16 is covered with a thermal insulation assembly, such as an air intake pipe insulation sleeve 26 (as shown in Figure 1), which can avoid The heated air loses heat energy in the process of flowing through the air intake pipe 16. In addition, the inner side wall of the inner tank body 2 also has the same thermal insulation structure as the outer side wall of the outer tank body 1 (as shown in Figure 1). The thermal insulation structure can prevent the heat energy in the oil storage chamber 5 of the inner tank from being lost to the oil storage chamber 3 of the outer tank, thereby reducing the effect of local heating.
参照图2及图3,为了提升使用上的安全性与方便性,根据本实用新型的一个实施例的轻烃燃料气化装置具有控制单元,设置于外胆体1的上方与上盖7形成的空间内,包含有电力系统(将在下文中描述)与电路系统(包括电路板20以及连接各项电器设备的电线),用以控制内胆加热器10、进气加热器25a、空气泵浦8、与其他相关电气设备的运行,例如:温度控制系统、压力控制系统、液位控制系统以及不断电系统等。其中,根据本实用新型的一个实施例的轻烃燃料气化装置具有温度控制系统,该系统包括前述的内胆加热器10以及进气加热器25a,并且进一步包括设置于内胆储油室5内的下端的温度传感器11以及设置在外胆体1上方的温度调节器25,当温度传感器11感测到储存于内胆储油室5内之液态轻烃燃料的温度高于一默认温度(例如,略低于轻烃燃料的燃点的温度)时,控制单元接收到从温度传感器11传递的温度感测信号后,停止向内胆加热器10与进气加热器25a供应电源,以停止继续对进气管16内的空气与内胆储油室5中的液态轻烃燃料进行加热,或者,当温度传感器11感测到储存于该内胆储油室5内之液态轻烃燃料的温度高于另一默认温度(例如,最佳气化温度)时,控制单元接收到从温度传感器11传递的温度感测信号,并且将温度感测信号发送给温度调节器25后,温度调节器25根据接收到的信号发出温度调节信号,以控制内胆加热器10与进气加热器25a的加热温度,透过控制内胆加热器10与进气加热器25a的加热温度,以提供最佳气化效果,同时避免过度加热,从而提升安全性。Referring to Fig. 2 and Fig. 3, in order to improve the safety and convenience of use, the light hydrocarbon fuel gasification device according to one embodiment of the present invention has a control unit, which is arranged on the top of the outer tank 1 and forms the upper cover 7 In the space, include electric system (will be described below) and circuit system (comprising circuit board 20 and the electric wire that connects various electrical equipments), in order to control liner heater 10, air intake heater 25a, air pump 8. Operation with other related electrical equipment, such as: temperature control system, pressure control system, liquid level control system and uninterruptible power supply system, etc. Among them, the light hydrocarbon fuel gasification device according to an embodiment of the present invention has a temperature control system, which includes the aforementioned inner tank heater 10 and intake air heater 25a, and further includes a temperature control system arranged in the inner tank oil storage chamber 5 The temperature sensor 11 at the lower end of the interior and the temperature regulator 25 arranged on the top of the outer tank body 1, when the temperature sensor 11 senses that the temperature of the liquid light hydrocarbon fuel stored in the inner tank oil storage chamber 5 is higher than a default temperature (such as , slightly lower than the temperature of the ignition point of light hydrocarbon fuel), after the control unit receives the temperature sensing signal transmitted from the temperature sensor 11, it stops supplying power to the liner heater 10 and the intake heater 25a, so as to stop continuing to The air in the air intake pipe 16 is heated with the liquid light hydrocarbon fuel in the inner tank oil storage chamber 5, or when the temperature sensor 11 senses that the temperature of the liquid light hydrocarbon fuel stored in the inner tank oil storage chamber 5 is higher than At another default temperature (for example, the optimum gasification temperature), the control unit receives the temperature sensing signal transmitted from the temperature sensor 11, and after sending the temperature sensing signal to the temperature regulator 25, the temperature regulator 25 The received signal sends out a temperature adjustment signal to control the heating temperature of the inner tank heater 10 and the intake heater 25a, by controlling the heating temperature of the inner tank heater 10 and the intake heater 25a, to provide the best gasification effect , while avoiding overheating, thus improving safety.
根据本实用新型的一个实施例的轻烃燃料气化装置具有压力控制系统,该系统包括前述的空气泵浦8,并且进一步包括设置为连接储气室4内的压力传感器9,当压力传感器9感测到储存于储气室4内的气态轻烃燃料压力高于默认值(例如,略低于装置可耐受压力的值)时,控制单元接收到从压力传感器9传递的压力感测信号后,停止空气泵浦8的运行,以避免储气室4内压力过大而造成装置爆炸,从而提升安全性。According to an embodiment of the utility model, the light hydrocarbon fuel gasification device has a pressure control system, which includes the aforementioned air pump 8, and further includes a pressure sensor 9 arranged to be connected to the gas storage chamber 4, when the pressure sensor 9 When sensing that the pressure of the gaseous light hydrocarbon fuel stored in the gas storage chamber 4 is higher than the default value (for example, a value slightly lower than the withstand pressure of the device), the control unit receives a pressure sensing signal transmitted from the pressure sensor 9 Finally, stop the operation of the air pump 8, so as to avoid the explosion of the device due to excessive pressure in the air storage chamber 4, thereby improving safety.
根据本实用新型的一个实施例的轻烃燃料气化装置具有液位控制系统,该系统包括设置在外胆储油室3的下端的液位感知器12,当液位感知器12感测到储存于外胆储油室3内的液态轻烃燃料的液位低于默认值(例如,内胆加热器10的最高点)时,控制单元接收到从液位感知器12传递的液位感测信号后,启动警示装置(例如,蜂鸣器)通知使用者补充轻烃燃料,使用者可以在接收到通知后,再继续使用一段时间(例如,使用瓦斯炉烹调完毕后)后补充液态轻烃燃料,以避免轻烃燃料供气中断,同时避免内胆储油室5中的液态轻烃燃料的液位低于内胆加热器10的加热位置,而造成内胆加热器10干烧,从而提升安全性,此外,根据本新型的一个实施例的轻烃燃料气化装置设置有相互连接的泄油管17a及泄油阀17,位于外胆体1的下方,泄油管17a连接到外胆储油室3内,当使用者加入过多液态轻烃燃料,或者用户欲更新装置内的液态轻烃燃料时(例如,装置内的液态轻烃燃料受到污染或有杂质时),可以透过泄油阀17将装置内的液态轻烃燃料漏出,以避免液位过高而造成气化效果不佳或突沸暴冲,或是加热非属于燃油的污染物或杂质等情况。According to an embodiment of the utility model, the light hydrocarbon fuel gasification device has a liquid level control system, which includes a liquid level sensor 12 arranged at the lower end of the outer tank oil storage chamber 3. When the liquid level sensor 12 senses the storage When the liquid level of the liquid light hydrocarbon fuel in the outer tank oil storage chamber 3 is lower than the default value (for example, the highest point of the inner tank heater 10), the control unit receives the liquid level sensor transmitted from the liquid level sensor 12. After the signal, activate the warning device (for example, a buzzer) to notify the user to replenish the light hydrocarbon fuel, and the user can continue to use it for a period of time (for example, after cooking with a gas stove) after receiving the notification, and then replenish the liquid light hydrocarbon fuel, to avoid interruption of the light hydrocarbon fuel gas supply, while avoiding the liquid level of the liquid light hydrocarbon fuel in the inner tank oil storage chamber 5 lower than the heating position of the inner tank heater 10, and causing the inner tank heater 10 to burn dry, thereby To improve safety, in addition, according to an embodiment of the present invention, the light hydrocarbon fuel gasification device is provided with an interconnected oil drain pipe 17a and an oil drain valve 17, which are located under the outer tank body 1, and the oil drain tube 17a is connected to the outer tank tank. In the oil chamber 3, when the user adds too much liquid light hydrocarbon fuel, or when the user wants to update the liquid light hydrocarbon fuel in the device (for example, when the liquid light hydrocarbon fuel in the device is polluted or has impurities), the oil can be released through the leak. The oil valve 17 leaks the liquid light hydrocarbon fuel in the device, so as to avoid situations such as poor gasification effect or bumping due to excessive liquid level, or heating of pollutants or impurities that are not fuel oil.
根据本实用新型的一个实施例的轻烃燃料气化装置具有电力系统,其中,电力系统包括至少一个交流电源端口23、变压器23a与至少一个直流电源端口24,设置在外胆体1的上方,交流电源端口23可以连接到家用交流电源,例如AC 110V插座或AC 220V插座等,根据本新型的一个实施例的轻烃燃料气化装置,直流电源端口24设定为可连接到DC 12V的直流电源,因此可以连接到诸如汽车电瓶等输出电压为DC 12V的直流电源设备,方便使用者除了在居家时使用交流电作为电源之外,在停电时或于户外时可以使用直流电作为电源。其中,透过交流电源端口23输入的交流电源,透过变压器23a进一步降压整流为较低压的直流电,例如DC 12V,因此不论使用直流电源或交流电源,提供给各项电气设备(例如,空气泵浦8、内胆加热器10、进气加热器25a、电动控制阀18等)的电压均为单一电压(例如,DC12V),并且其中,装置中的各项电气设备均使用单一的工作电压(例如,DC 12V),因此,可以达到电气设备工作电压的一致性,并且透过使用较低压的直流电,可以提升使用的安全性。According to an embodiment of the utility model, the light hydrocarbon fuel gasification device has a power system, wherein the power system includes at least one AC power port 23, a transformer 23a and at least one DC power port 24, which are arranged above the outer tank 1, and the AC The power port 23 can be connected to a household AC power supply, such as an AC 110V socket or an AC 220V socket, etc. According to an embodiment of the light hydrocarbon fuel gasification device of the present invention, the DC power port 24 is set to be connected to a DC 12V DC power supply , so it can be connected to a DC power supply device with an output voltage of DC 12V such as a car battery, which is convenient for users to use DC as a power source in addition to using AC power at home when there is a power outage or outdoors. Wherein, the AC power input through the AC power port 23 is further step-down and rectified into a lower-voltage direct current through the transformer 23a, such as DC 12V, so no matter whether the DC power or the AC power is used, it can be provided to various electrical equipment (for example, The voltages of air pump 8, liner heater 10, air intake heater 25a, electric control valve 18, etc.) are all single voltage (for example, DC12V), and wherein, each electrical equipment in the device all uses single work Voltage (for example, DC 12V), therefore, the consistency of the working voltage of electrical equipment can be achieved, and the safety of use can be improved by using a lower voltage direct current.
根据本实用新型的一个实施例的轻烃燃料气化装置可以进一步设置有不断电力系统,位于外胆体1的上方,从交流电源输入并透过变压器23a降压整流的电流或经由直流电源输入的电流,储存在不断电系统的不断电电池组21中,并且装置中的各项电气设备均使用从不断电电池组21提供的电流,而非直接从外部电源或直接来自变压器的电流,因此即使是无预警断电(例如停电或跳电)或者电源不稳定的情况下,装置使用的电力是经不断电系统储存的电力,而不是可能中断或不稳定的电力,以确保轻烃燃料气化装置可以保持良好的运作状态。According to an embodiment of the utility model, the light hydrocarbon fuel gasification device can be further provided with an uninterruptible power system, which is located above the outer tank 1, and the current input from the AC power supply and passed through the step-down rectification of the transformer 23a or input via the DC power supply The current is stored in the uninterruptible battery pack 21 of the uninterruptible power system, and all the electrical equipment in the device use the current provided from the uninterruptible battery pack 21, rather than directly from the external power supply or directly from the current from the transformer, so Even in the event of an unexpected power failure (such as blackout or power trip) or unstable power supply, the power used by the device is the power stored by the uninterruptible power system, rather than the power that may be interrupted or unstable, to ensure that the light hydrocarbon fuel gas The equipment can be kept in good working order.
对于本领域通常知识者而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本新型的精神或基本特征的情况下,能够以其他的具体形式实现本新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由申请专利范围而不是上述说明限定,因此旨在将落在申请专利范围的等同要件的含义和范围内的所有变化囊括在本新型内。不应将本说明书中的任何组件符号视为限制所涉及的申请专利范围。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is limited by the scope of the patent application rather than the above description, so it is intended to All changes within the meaning and range of equivalent elements of the scope are embraced in the present model. Any component symbols in this specification should not be considered as limiting the scope of the patent application involved.
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| CN114440121A (en) * | 2022-02-10 | 2022-05-06 | 枣庄学院 | A relay device for converting hydrogen energy liquid to hydrogen |
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| EP3782710A1 (en) * | 2019-08-23 | 2021-02-24 | 3S Silicon Tech, Inc. | Pure formic acid gas supplying device, pure-formic-acid-gas-supplied soldering system, and method for supplying pure formic acid gas |
| CN114440121A (en) * | 2022-02-10 | 2022-05-06 | 枣庄学院 | A relay device for converting hydrogen energy liquid to hydrogen |
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