CN209168059U - Touch panel and touch sensor tape - Google Patents
Touch panel and touch sensor tape Download PDFInfo
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- CN209168059U CN209168059U CN201821550815.7U CN201821550815U CN209168059U CN 209168059 U CN209168059 U CN 209168059U CN 201821550815 U CN201821550815 U CN 201821550815U CN 209168059 U CN209168059 U CN 209168059U
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Abstract
Description
技术领域technical field
本实用新型涉及触控面板与触控传感器卷带。The utility model relates to a touch panel and a touch sensor tape.
背景技术Background technique
近年来,透明导体可同时让光穿过并提供适当的导电性,因而常应用于许多显示或触控相关的装置中。一般而言,透明导体可以是各种金属氧化物,例如氧化铟锡(IndiumTin Oxide,ITO)、氧化铟锌(Indium Zinc Oxide,IZO)、氧化镉锡(Cadmium Tin Oxide,CTO)或掺铝氧化锌(Aluminum-doped Zinc Oxide,AZO)。然而,这些金属氧化物薄膜并不能满足显示设备的可挠性需求。因此,现今发展出了多种可挠性的透明导体,例如利用纳米线等材料所制作的透明导体。In recent years, transparent conductors can simultaneously allow light to pass through and provide proper conductivity, so they are often used in many display or touch related devices. Generally speaking, the transparent conductor can be various metal oxides, such as Indium Tin Oxide (ITO), Indium Zinc Oxide (IZO), Cadmium Tin Oxide (CTO) or aluminum doped oxide Zinc (Aluminum-doped Zinc Oxide, AZO). However, these metal oxide films cannot meet the flexibility requirements of display devices. Therefore, a variety of flexible transparent conductors have been developed, for example, transparent conductors made of materials such as nanowires.
然而,所述的纳米线的工艺技术尚有许多需要解决的问题,例如触控面板会使用金属层制作周边区的引线,传统工艺上是在基板上溅镀整面的金属,之后再依据图案移除不需要的部分金属,而触控面板中占最大面积的为可视区,故将设置于可视区的金属移除的过程中,大量金属被移除,仅留下小部分金属构成周边区的引线。因此,如何降低工艺中的金属被移除的部分,进而达到控制制作成本就是重要的课题之一。However, there are still many problems to be solved in the process technology of the nanowires. For example, the touch panel uses a metal layer to make the leads in the peripheral area. Traditionally, the metal is sputtered on the entire surface of the substrate, and then according to the pattern Remove the unnecessary part of the metal, and the touch panel occupies the largest area is the visible area, so in the process of removing the metal set in the visible area, a large amount of metal is removed, leaving only a small part of the metal composition Leads in the perimeter area. Therefore, it is one of the important issues how to reduce the part where the metal is removed in the process, so as to control the manufacturing cost.
再者,利用纳米线制作触控电极,纳米线与周边区的引线在进行对位时需预留对位误差区域,所述对位误差区域造成周边区的引线尺寸无法缩减,进而导致周边区的宽度较大,尤其采用卷对卷(Roll to Roll)工艺,基材的形变量导致所述对位误差区域的尺寸更加放大(如150μm),使得周边区的宽度最小仅达到 2.5mm,故无法满足显示器的窄边框需求。Furthermore, when using nanowires to make touch electrodes, an alignment error area needs to be reserved when the nanowires and the leads of the surrounding area are aligned. The width of the alignment error area is larger, especially in the Roll to Roll process, the deformation of the substrate causes the size of the alignment error area to be enlarged (such as 150 μm), so that the minimum width of the peripheral area is only 2.5mm, so Can't meet the narrow bezel requirements of the display.
实用新型内容Utility model content
本实用新型的部分实施方式中,通过将金属材料选择性地设置于基板的特定位置,以达到控制金属的使用量,进而控制制作成本。In some embodiments of the present invention, the metal material is selectively disposed on a specific position of the substrate to control the amount of metal used, thereby controlling the manufacturing cost.
本实用新型的部分实施方式中,通过设计周边引线受到至少由金属纳米线所形成的第一覆盖物的覆盖及标记受到至少由金属纳米线所形成的第一覆盖物的覆盖,借以达到不需预留对位时的对位误差区域的效果,以形成宽度较小的周边引线,进而满足窄边框的需求。此外,本实用新型的部分实施方式中,提出了新的触控传感器卷带结构及新的制作方法,因而产生不同于以往的触控面板结构。In some embodiments of the present invention, the peripheral leads are designed to be covered by at least the first covering formed by metal nanowires and the markings are covered by at least the first covering formed by metal nanowires, so as to avoid unnecessary The effect of the alignment error area during alignment is reserved to form peripheral leads with a smaller width, thereby meeting the requirements of a narrow frame. In addition, in some embodiments of the present invention, a new tape-and-tape structure of the touch sensor and a new manufacturing method are proposed, thus resulting in a touch panel structure different from that of the past.
根据本实用新型的部分实施方式,一种触控面板,其特征在于,包含:一基板,其中该基板具有一显示区与一周边区;一催化层,设置于该周边区;多个周边引线,设置于该催化层上,每一该些周边引线具有一侧壁及一上表面;多个标记,设置于该催化层上,每一该些标记具有一侧壁及一上表面;多个第一覆盖物与多个第二覆盖物,该些第一覆盖物覆盖该些周边引线的该上表面,该些第二覆盖物覆盖该些标记的该上表面,其中每一该些第一覆盖物及每一该些第二覆盖物包括金属纳米线,该些周边引线、该些标记、该些第一覆盖物以及该些第二覆盖物设置于该基板的该周边区;以及一触控感应电极,设置于该基板的该显示区,该触控感应电极电性连接该些周边引线。According to some embodiments of the present invention, a touch panel is characterized by comprising: a substrate, wherein the substrate has a display area and a peripheral area; a catalytic layer disposed in the peripheral area; a plurality of peripheral leads , arranged on the catalytic layer, each of the peripheral leads has a side wall and an upper surface; a plurality of marks are arranged on the catalytic layer, each of the marks has a side wall and an upper surface; a plurality of A first cover and a plurality of second covers, the first covers cover the upper surface of the peripheral leads, the second covers cover the upper surface of the marks, each of the first covers The cover and each of the second covers include metal nanowires, the peripheral leads, the marks, the first covers and the second covers are disposed on the peripheral area of the substrate; and a touch The control sensing electrodes are arranged in the display area of the substrate, and the touch sensing electrodes are electrically connected to the peripheral leads.
于本实用新型的部分实施方式中,该催化层为一绝缘层,绝缘层中填充有催化性的粒子。In some embodiments of the present invention, the catalytic layer is an insulating layer, and the insulating layer is filled with catalytic particles.
于本实用新型的部分实施方式中,粒子为纳米粒子。In some embodiments of the present invention, the particles are nanoparticles.
于本实用新型的部分实施方式中,更包含:一膜层,其覆盖该触控感应电极、裸露于该周边区的该非导电区域的该催化层、该些第一覆盖物以及该些第二覆盖物。In some embodiments of the present invention, it further comprises: a film layer covering the touch sensing electrode, the catalytic layer exposed in the non-conductive region of the peripheral region, the first coverings and the first coverings. Two coverings.
于本实用新型的部分实施方式中,更包括分别设置在该显示区与该周边区的非导电区域。In some embodiments of the present invention, it further includes non-conductive areas respectively disposed in the display area and the peripheral area.
于本实用新型的部分实施方式中,非导电区域中具有一与该膜层相同的材料所制成的填充层。In some embodiments of the present invention, the non-conductive region has a filling layer made of the same material as the film layer.
于本实用新型的部分实施方式中,每一该些第一覆盖物具有一侧面,该侧面与该些周边引线的该侧壁为一共同蚀刻面。In some embodiments of the present invention, each of the first covers has a side surface, and the side surface and the sidewalls of the peripheral leads are a common etching surface.
于本实用新型的部分实施方式中,每一该些第二覆盖物具有一侧面,该侧面与该些标记的该侧壁为一共同蚀刻面。In some embodiments of the present invention, each of the second covers has a side surface, and the side surface and the sidewall of the marks are a common etching surface.
于本实用新型的部分实施方式中,该些周边引线的该侧壁与该些标记的该侧壁不存在有所述金属纳米线。In some embodiments of the present invention, the metal nanowires do not exist on the sidewalls of the peripheral leads and the sidewalls of the marks.
于本实用新型的部分实施方式中,标记包括对接对位标记。In some embodiments of the present invention, the markers include docking alignment markers.
于本实用新型的部分实施方式中,周边引线的宽度为5μm-20μm,相邻的该些周边引线之间的距离为5μm-20μm。In some embodiments of the present invention, the width of the peripheral leads is 5 μm-20 μm, and the distance between the adjacent peripheral leads is 5 μm-20 μm.
于本实用新型的部分实施方式中,周边引线与该些标记为金属材料制成;该触控感应电极包括金属纳米线。In some embodiments of the present invention, the peripheral leads and the markers are made of metal materials; the touch sensing electrodes include metal nanowires.
于本实用新型的部分实施方式中,该些周边引线中的相邻周边引线之间的阻值大于1×103欧姆,该些周边引线中的相邻周边引线之间的漏电流小于 1×10-6安培。In some embodiments of the present invention, the resistance between adjacent peripheral leads among the peripheral leads is greater than 1×10 3 ohms, and the leakage current between adjacent peripheral leads among the peripheral leads is less than 1× 10 -6 amps.
根据本实用新型的部分实施方式,一种触控传感器卷带,其特征在于,包含:一基板,其中该基板上设置有多个触控面板及该些触控面板以外的移除区,每一该些触控面板包括:一显示区、一周边区、多个周边引线、多个第一覆盖物以及一触控感应电极,其中一催化层设置于该周边区与该移除区;该些周边引线设置于该催化层上,每一该些周边引线具有一侧壁及一上表面;该些第一覆盖物覆盖该些周边引线的该上表面,该些周边引线与该些第一覆盖物设置于每一该些触控面板的该周边区;以及一触控感应电极,设置于每一该些触控面板的该显示区,该触控感应电极电性连接该些周边引线;多个标记,设置于该催化层上,每一该些标记具有一侧壁及一上表面;以及多个第二覆盖物,该些第二覆盖物覆盖该些标记的该上表面,其中每一该些第一覆盖物及每一该些第二覆盖物包括金属纳米线。According to some embodiments of the present invention, a touch sensor tape is characterized by comprising: a substrate, wherein a plurality of touch panels and removal areas other than the touch panels are disposed on the substrate, each of which is Some of the touch panels include: a display area, a peripheral area, a plurality of peripheral leads, a plurality of first covers, and a touch sensing electrode, wherein a catalytic layer is disposed in the peripheral area and the removal area; the The peripheral leads are disposed on the catalytic layer, each of the peripheral leads has a sidewall and an upper surface; the first coverings cover the upper surface of the peripheral leads, the peripheral leads and the first a cover is arranged on the peripheral area of each of the touch panels; and a touch sensing electrode is arranged on the display area of each of the touch panels, and the touch sensing electrode is electrically connected to the peripheral leads; A plurality of marks, disposed on the catalytic layer, each of the marks having a side wall and an upper surface; and a plurality of second coverings, the second coverings covering the upper surface of the marks, wherein each The first covers and each of the second covers include metal nanowires.
于本实用新型的部分实施方式中,催化层为一绝缘层,绝缘层中填充有催化性的粒子。In some embodiments of the present invention, the catalytic layer is an insulating layer, and the insulating layer is filled with catalytic particles.
于本实用新型的部分实施方式中,粒子为纳米粒子。In some embodiments of the present invention, the particles are nanoparticles.
于本实用新型的部分实施方式中,更包含:一膜层,其覆盖该触控感应电极、该催化层、该些第一覆盖物以及该些第二覆盖物。In some embodiments of the present invention, it further comprises: a film layer covering the touch sensing electrode, the catalytic layer, the first coverings and the second coverings.
于本实用新型的部分实施方式中,更包括分别设置在该显示区与该周边区的非导电区域。In some embodiments of the present invention, it further includes non-conductive areas respectively disposed in the display area and the peripheral area.
于本实用新型的部分实施方式中,非导电区域中具有一与该膜层相同的材料所制成的填充层。In some embodiments of the present invention, the non-conductive region has a filling layer made of the same material as the film layer.
于本实用新型的部分实施方式中,每一该些第一覆盖物具有一侧面,该侧面与该些周边引线的该侧壁为一共同蚀刻面。In some embodiments of the present invention, each of the first covers has a side surface, and the side surface and the sidewalls of the peripheral leads are a common etching surface.
于本实用新型的部分实施方式中,每一该些第二覆盖物具有一侧面,该侧面与该些标记的该侧壁为一共同蚀刻面。In some embodiments of the present invention, each of the second covers has a side surface, and the side surface and the sidewall of the marks are a common etching surface.
于本实用新型的部分实施方式中,周边引线的侧壁与标记的侧壁不存在有所述金属纳米线。In some embodiments of the present invention, the metal nanowires do not exist on the sidewalls of the peripheral lead and the sidewall of the mark.
于本实用新型的部分实施方式中,该些标记包括设置于每一该些触控面板的该周边区的对接对位标记,或设置于相邻该些触控面板之间的切割对位标记,或设置于该基板上的对位标记、方向标记、尺寸标记或数字/文字标记。In some embodiments of the present invention, the marks include a docking alignment mark disposed on the peripheral area of each of the touch panels, or a cutting alignment mark disposed between adjacent touch panels. , or an alignment mark, orientation mark, dimension mark or number/text mark arranged on the substrate.
于本实用新型的部分实施方式中,周边引线的宽度为5μm-20μm,相邻的该些周边引线之间的距离为5μm-20μm。In some embodiments of the present invention, the width of the peripheral leads is 5 μm-20 μm, and the distance between the adjacent peripheral leads is 5 μm-20 μm.
于本实用新型的部分实施方式中,周边引线与该些标记为金属材料制成;该触控感应电极包括金属纳米线。In some embodiments of the present invention, the peripheral leads and the markers are made of metal materials; the touch sensing electrodes include metal nanowires.
附图说明Description of drawings
图1A至图1C为根据本实用新型的部分实施方式的触控面板的制作方法的步骤示意图。1A to 1C are schematic diagrams of steps of a manufacturing method of a touch panel according to some embodiments of the present invention.
图2为根据本实用新型的部分实施方式的触控面板的上视示意图。FIG. 2 is a schematic top view of a touch panel according to some embodiments of the present invention.
图2A为沿图2的线A-A的剖面示意图。FIG. 2A is a schematic cross-sectional view along line A-A of FIG. 2 .
图2B为沿图2的线B-B的剖面示意图。FIG. 2B is a schematic cross-sectional view along line B-B of FIG. 2 .
图3为根据本实用新型的部分实施方式的触控面板与软性电路板组装后的上视示意图。3 is a schematic top view of a touch panel and a flexible circuit board assembled according to some embodiments of the present invention.
图4A为图2的线A-A的变化实施例的剖面示意图。FIG. 4A is a schematic cross-sectional view of a variation of the line A-A of FIG. 2 .
图4B为图2的线B-B的变化实施例的剖面示意图。FIG. 4B is a schematic cross-sectional view of a variation of the line B-B of FIG. 2 .
图5为根据本实用新型的另一实施方式的触控面板的上视示意图。5 is a schematic top view of a touch panel according to another embodiment of the present invention.
图5A为沿图5的线A-A的剖面示意图。FIG. 5A is a schematic cross-sectional view along line A-A of FIG. 5 .
图6为根据本实用新型的另一实施方式的触控面板的剖面示意图。6 is a schematic cross-sectional view of a touch panel according to another embodiment of the present invention.
图6A为沿图6的线A-A的剖面示意图。FIG. 6A is a schematic cross-sectional view along line A-A of FIG. 6 .
图7为根据本实用新型的实施方式的触控传感器卷带的示意图。7 is a schematic diagram of a touch sensor tape according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
100:触控面板100: Touch Panel
110:基板110: Substrate
120:周边引线120: Peripheral lead
122:侧壁122: Sidewall
124:上表面124: upper surface
140:标记140: Mark
142:侧壁142: Sidewall
144:上表面144: Upper surface
130:膜层130: film layer
136:非导电区域136: Non-conductive area
140:金属纳米线140: Metal Nanowires
160:屏蔽导线160: Shielded wire
170:软性电路板170: Flexible circuit board
180:催化层180: Catalytic Layer
ML:金属层ML: metal layer
NWL:金属纳米线层NWL: Metal Nanowire Layer
VA:显示区VA: Display area
PA:周边区PA: Surrounding area
BA:接合区BA: junction area
CA:移除区CA: removal area
TE1:第一触控电极TE1: the first touch electrode
TE2:第二触控电极TE2: Second touch electrode
TE:触控电极TE: Touch Electrode
C1:第一覆盖物C1: First Cover
C1L:侧面C1L: Side
C2:第二覆盖物C2: Second Cover
C2L:侧面C2L: Side
C3:第三覆盖物C3: Third Cover
D1:第一方向D1: first direction
D2:第二方向D2: second direction
具体实施方式Detailed ways
以下将以图式揭露本实用新型的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本实用新型。也就是说,在本实用新型部分实施方式中,这些实务上的细节是非必要的。此外,为简化图式起见,一些现有惯用的结构与组件在图式中将以简单示意的方式为之。Several embodiments of the present invention will be disclosed in the following figures. For the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the present invention, these practical details are unnecessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be shown in a simple schematic manner in the drawings.
关于本文中所使用的「约」、「大约」或「大致」,一般是指数值的误差或范围于百分之二十以内,较好地是于百分之十以内,更佳地是于百分之五以内。文中若无明确说明,所提及的数值皆视为近似值,即具有如「约」、「大约」或「大致」所表示的误差或范围。As used herein, "about", "approximately" or "approximately" generally means that the index value is within twenty percent of the error or range, preferably within ten percent, more preferably within within five percent. Unless explicitly stated in the text, the numerical values mentioned are considered as approximations, that is, with errors or ranges such as "about", "approximately" or "approximately".
请先参阅图2,其为根据本实用新型的部分实施方式的触控面板100的上视示意图。触控面板100包含基板110、周边引线120、标记140、第一覆盖物 C1、第二覆盖物C2、催化层180以及触控感应电极TE,上述的周边引线120、标记140、第一覆盖物C1、第二覆盖物C2以及触控感应电极TE的数量可为一或多个,而以下各具体实施例及图式中所绘制的数量仅为解说之用,并未限制本实用新型。参阅图2,基板110具有显示区VA与周边区PA,周边区PA 设置于显示区VA的侧边,例如周边区PA则可为设置于显示区VA的四周(即涵盖右侧、左侧、上侧及下侧)的框型区域,但在其他实施例中,周边区PA可为一设置于显示区VA的左侧及下侧的L型区域。又如图2所示,本实施例的催化层180设置于该周边区,另外共有八组周边引线120以及与周边引线120 相对应的第一覆盖物C1设置于基板110的周边区PA;触控感应电极TE设置于基板110的显示区VA。本实施例利用催化层180将周边引线120与标记140 所需的金属材料仅形成在周边区PA而不形成于显示区VA,故可大幅降低传统技术中大量使用金属材料的成本。Please refer to FIG. 2 , which is a schematic top view of the touch panel 100 according to some embodiments of the present invention. The touch panel 100 includes a substrate 110 , a peripheral lead 120 , a mark 140 , a first cover C1 , a second cover C2 , a catalytic layer 180 and a touch sensing electrode TE. The above-mentioned peripheral lead 120 , the mark 140 , the first cover The number of C1 , the second cover C2 and the touch sensing electrode TE may be one or more, and the numbers drawn in the following specific embodiments and drawings are for illustration only, and do not limit the present invention. Referring to FIG. 2 , the substrate 110 has a display area VA and a peripheral area PA, and the peripheral area PA is disposed on the side of the display area VA. upper and lower sides), but in other embodiments, the peripheral area PA may be an L-shaped area disposed on the left and lower sides of the display area VA. As also shown in FIG. 2 , the catalytic layer 180 of this embodiment is disposed in the peripheral area, and there are eight groups of peripheral leads 120 and a first cover C1 corresponding to the peripheral leads 120 disposed in the peripheral area PA of the substrate 110; The control sensing electrode TE is disposed in the display area VA of the substrate 110 . In this embodiment, the metal material required for the peripheral lead 120 and the mark 140 is formed only in the peripheral area PA and not in the display area VA by using the catalytic layer 180 , so the cost of using a large amount of metal materials in the conventional technology can be greatly reduced.
本实施例更有两组标记140以及与标记140相对应的第二覆盖物C2设置于基板110的周边区PA,借由将第一覆盖物C1与第二覆盖物C2分别设置于周边引线120的上表面122与标记140的上表面144,使上下两层材料不须对位就成型在预定的位置,故可以达到减少或避免在工艺中设置对位误差区域的需求,借以降低周边区PA的宽度,进而达到显示器的窄边框需求。In this embodiment, two sets of marks 140 and a second cover C2 corresponding to the marks 140 are disposed on the peripheral area PA of the substrate 110 , and the first cover C1 and the second cover C2 are respectively disposed on the peripheral lead 120 . The upper surface 122 and the upper surface 144 of the mark 140 can form the upper and lower layers of materials at predetermined positions without alignment, so it can reduce or avoid the need to set the alignment error area in the process, so as to reduce the PA in the peripheral area. , and then meet the narrow border requirements of the display.
具体而言,请参阅图1A至图1C,本实用新型的实施方式中的触控面板可依以下方式制作:首先提供基板110,其上具有事先定义的周边区PA与显示区 VA。接着,形成催化层180在周边区PA(如图1A);接着,形成金属层ML于催化层180上(如图1B);接着形成金属纳米线(metal nanowires)层NWL于周边区PA与显示区VA(如图1C);接着进行图案化,以形成上述第一覆盖物C1、第二覆盖物C2、周边引线120与标记140。以下进行更详细的说明。Specifically, referring to FIGS. 1A to 1C , the touch panel in the embodiment of the present invention can be fabricated as follows: First, a substrate 110 is provided, which has a predefined peripheral area PA and a display area VA. Next, a catalytic layer 180 is formed on the peripheral area PA (as shown in FIG. 1A ); next, a metal layer ML is formed on the catalytic layer 180 (as shown in FIG. 1B ); then a metal nanowires layer NWL is formed on the peripheral area PA and display Area VA (as shown in FIG. 1C ); then patterning is performed to form the first cover C1 , the second cover C2 , the peripheral leads 120 and the marks 140 . A more detailed description will be given below.
请参阅图1A,催化层180主要用以催化金属层ML的沉积,故亦可称活化层;在一实施例中,催化层180可借由印刷方式成型,如凸版印刷或凹版印制的工艺方式将其印刷于基板110的周边区PA,但不以此为限。催化层180为绝缘层或是填充有催化性的粒子的绝缘层,举例来说,催化层180可为压克力树脂或环氧树脂,其中可填充有纳米导电粒子或催化性的纳米粒子,换言之,上述粒子分散于树脂层中,并使催化层180呈现整体绝缘。在一实施例中,纳米粒子为钯纳米粒子、铜/钯纳米粒子等,催化层180的厚度小于约1μm,如约1μm 至约10nm。Please refer to FIG. 1A , the catalyst layer 180 is mainly used to catalyze the deposition of the metal layer ML, so it can also be called an activation layer; in one embodiment, the catalyst layer 180 can be formed by printing, such as letterpress printing or gravure printing. It is printed on the peripheral area PA of the substrate 110 in a manner, but not limited thereto. The catalytic layer 180 is an insulating layer or an insulating layer filled with catalytic particles. For example, the catalytic layer 180 can be acrylic resin or epoxy resin, which can be filled with nano-conductive particles or catalytic nanoparticles. In other words, the above-mentioned particles are dispersed in the resin layer, and make the catalyst layer 180 exhibit overall insulation. In one embodiment, the nanoparticles are palladium nanoparticles, copper/palladium nanoparticles, etc., and the thickness of the catalyst layer 180 is less than about 1 μm, such as about 1 μm to about 10 nm.
请参阅图1B,催化层180上可用于成形金属层ML,其可经过图案化而成为周边引线120与标记140。详细而言,本实用新型的部分实施方式中周边引线120与标记140可为导电性较佳的金属所构成,较佳为单层金属结构,例如银层、铜层等;或为多层导电结构,例如钼/铝/钼、铜/镍、钛/铝/钛、钼/铬等,上述金属结构较佳的为不透光,例如可见光(如波长介于400nm-700nm)的光穿透率(Transmission)小于约90%。Referring to FIG. 1B , the catalyst layer 180 can be used to form a metal layer ML, which can be patterned to become the peripheral lead 120 and the mark 140 . In detail, in some embodiments of the present invention, the peripheral lead 120 and the marker 140 may be formed of metal with better conductivity, preferably a single-layer metal structure, such as a silver layer, a copper layer, etc.; or a multi-layer conductive layer. Structures, such as molybdenum/aluminum/molybdenum, copper/nickel, titanium/aluminum/titanium, molybdenum/chromium, etc., the above-mentioned metal structures are preferably opaque, such as visible light (such as wavelengths between 400nm-700nm) light penetration Transmission is less than about 90%.
在本实施例中,以化学镀的方式将铜层沉积于催化层180上;而由于显示区VA中并无催化层180,故铜层仅沉积于周边区PA。化学镀即在无外加电流的情况下借助合适的还原剂,使镀液中金属离子在金属触媒催化下还原成金属并镀覆于其表面,此过程称之为无电镀(electroless plating)也称为化学镀 (chemical plating)或自身催化镀(autocatalytic plating),是故,本实施例之金属层 ML亦可称作无电镀层、化学镀层或自身催化镀层。具体而言,可采用例如主成分为硫酸铜的镀液,其组成可为但不限于:浓度为5g/L的硫酸铜(copper sulfate),浓度为12g/L的乙二胺四乙酸(ethylenediaminetetraacetic acid),浓度为5g/L的甲醛(formaldehyde),无电镀铜镀液的pH以氢氧化钠(sodiμm hydroxide)调整为约11至13,镀浴温度为约50至70℃,浸泡的反应时间为1 至5分钟;在进行无电镀的反应时,铜材料可在具有催化/活化能力的催化层180上成核,而后靠铜的自我催化继续成长铜膜。In this embodiment, the copper layer is deposited on the catalyst layer 180 by electroless plating; and since there is no catalyst layer 180 in the display area VA, the copper layer is only deposited on the peripheral area PA. Electroless plating is to reduce the metal ions in the plating solution to metal under the catalysis of a metal catalyst with the help of a suitable reducing agent without an applied current, and plate it on the surface. This process is called electroless plating. It is chemical plating or autocatalytic plating. Therefore, the metal layer ML of this embodiment can also be called an electroless plating layer, an electroless plating layer or an autocatalytic plating layer. Specifically, for example, a plating solution whose main component is copper sulfate can be used, and its composition can be, but is not limited to, copper sulfate (copper sulfate) with a concentration of 5 g/L, and ethylenediaminetetraacetic acid (ethylenediaminetetraacetic acid) with a concentration of 12 g/L. acid), formaldehyde with a concentration of 5 g/L, pH of electroless copper plating solution adjusted to about 11 to 13 with sodium hydroxide (sodiμm hydroxide), bath temperature of about 50 to 70°C, reaction time of immersion The duration is 1 to 5 minutes; during the electroless plating reaction, the copper material can nucleate on the catalytic layer 180 with catalyzing/activating ability, and then the copper film continues to grow by the self-catalysis of copper.
接着,请参阅图1C,将至少包括金属纳米线的金属纳米线(metal nanowires) 层NWL,例如纳米银线(silver nanowires)层、纳米金线(gold nanowires)层或纳米铜线(copper nanowires)层涂布于周边区PA与显示区VA;金属纳米线层NWL 在显示区VA的部分是成形于基板110上,而在周边区PA的部分是成形于金属层ML上。在本实施例的具体作法为:将具有金属纳米线的分散液或浆料(ink) 以涂布方法成型于基板110上,并加以干燥使金属纳米线覆着于基板110及前述金属层ML的表面而成型为设置于基板110及前述金属层ML上的金属纳米线层。而在上述的固化/干燥步骤之后,溶剂等物质被挥发,而金属纳米线以随机的方式分布于基板110及前述金属层ML的表面;较佳的,金属纳米线140 会固着于基板110及前述金属层ML的表面上而不至脱落而形成所述的金属纳米线层NWL,且金属纳米线可彼此接触以提供连续电流路径,进而形成一导电网络(conductive network)。Next, referring to FIG. 1C , a metal nanowires layer NWL including at least metal nanowires, such as a silver nanowires layer, a gold nanowires layer or a copper nanowires layer, is formed. The layers are coated on the peripheral area PA and the display area VA; the part of the metal nanowire layer NWL in the display area VA is formed on the substrate 110 , and the part in the peripheral area PA is formed on the metal layer ML. The specific method in this embodiment is as follows: forming a dispersion liquid or ink containing metal nanowires on the substrate 110 by a coating method, and drying the metal nanowires to cover the substrate 110 and the aforementioned metal layer ML The surface is formed into a metal nanowire layer disposed on the substrate 110 and the aforementioned metal layer ML. After the above-mentioned curing/drying step, the solvent and other substances are volatilized, and the metal nanowires are randomly distributed on the surface of the substrate 110 and the aforementioned metal layer ML; The metal nanowire layer NWL is formed on the surface of the aforementioned metal layer ML without falling off, and the metal nanowires can be in contact with each other to provide a continuous current path, thereby forming a conductive network.
在本实用新型的实施例中,上述分散液可为水、醇、酮、醚、烃或芳族溶剂(苯、甲苯、二甲苯等等);上述分散液亦可包含添加剂、接口活性剂或粘合剂,例如羧甲基纤维素(carboxymethyl cellulose;CMC)、2-羟乙基纤维素 (hydroxyethyl Cellulose;HEC)、羟基丙基甲基纤维素(hydroxypropyl methylcellulose;HPMC)、磺酸酯、硫酸酯、二磺酸盐、磺基琥珀酸酯、磷酸酯或含氟界面活性剂等等。而所述的含有金属纳米线的分散液或浆料可以用任何方式成型于基板110及前述金属层ML的表面,例如但不限于:网版印刷、喷头涂布、滚轮涂布等工艺;在一种实施例中,可采用卷对卷(roll to roll;RTR) 工艺将含有金属纳米线的分散液或浆料涂布于连续供应的基板110及前述金属层ML的表面。In the embodiment of the present invention, the above-mentioned dispersion liquid may be water, alcohol, ketone, ether, hydrocarbon or aromatic solvent (benzene, toluene, xylene, etc.); the above-mentioned dispersion liquid may also contain additives, interface active agents or Binders such as carboxymethyl cellulose (CMC), 2-hydroxyethyl Cellulose (HEC), hydroxypropyl methylcellulose (HPMC), sulfonates, sulfuric acid esters, disulfonates, sulfosuccinates, phosphates, or fluorosurfactants, among others. The dispersion liquid or slurry containing metal nanowires can be formed on the surface of the substrate 110 and the aforementioned metal layer ML in any way, such as but not limited to: screen printing, nozzle coating, roller coating and other processes; In one embodiment, a roll-to-roll (RTR) process may be used to apply the dispersion or slurry containing the metal nanowires on the surfaces of the continuously supplied substrate 110 and the aforementioned metal layer ML.
本文所用的「金属纳米线(metal nanowires)」系为一集合名词,其指包含多个元素金属、金属合金或金属化合物(包括金属氧化物)的金属线的集合,其中所含金属纳米线的数量,并不影响本实用新型所主张的保护范围;且单一金属纳米线的至少一个截面尺寸(即截面的直径)小于约500nm,较佳小于约100nm,且更佳小于约50nm;而本实用新型所称的为”线(wire)”的金属纳米结构,主要具有高的纵横比,例如介于约10至100,000之间,更详细的说,金属纳米线的纵横比(长度:截面的直径)可大于约10,较佳大于约50,且更佳大于约100;金属纳米线可以为任何金属,包括(但不限于)银、金、铜、镍及镀金的银。而其他用语,诸如丝(silk)、纤维(fiber)、管(tube)等若同样具有上述的尺寸及高纵横比,亦为本实用新型所涵盖的范畴。As used herein, "metal nanowires" is a collective term that refers to a collection of metal wires comprising a plurality of elemental metals, metal alloys or metal compounds (including metal oxides), wherein the metal nanowires contained therein are Quantity does not affect the protection scope claimed by the present invention; and at least one cross-sectional dimension (ie, the diameter of the cross-section) of a single metal nanowire is less than about 500 nm, preferably less than about 100 nm, and more preferably less than about 50 nm; and the present invention The new metal nanostructures, called "wires", mainly have high aspect ratios, for example, between about 10 and 100,000. ) can be greater than about 10, preferably greater than about 50, and more preferably greater than about 100; the metal nanowires can be any metal, including but not limited to silver, gold, copper, nickel, and gold-plated silver. Other terms, such as silk, fiber, tube, etc., which also have the above-mentioned dimensions and high aspect ratio, are also covered by the present invention.
接着进行图案化,在一实施例中,采用可同时蚀刻金属纳米线层NWL与金属层ML的蚀刻液,以在同一工序中制作第一覆盖物C1、第二覆盖物C2、周边引线120与标记140。本实施例具体可包括以下步骤:先将感光材料(例如光阻)进行曝光/显影(即熟知的微影工艺)定义出位于周边区PA的周边线路120 与标记140的图案;接着,进行蚀刻,以在周边区PA上制作出由金属纳米线层NWL所构成的第一覆盖物C1与第二覆盖物C2以及由金属层ML所构成的周边线路120(请参考图2、图2A及图2B)。Next, patterning is performed. In one embodiment, an etchant capable of etching the metal nanowire layer NWL and the metal layer ML at the same time is used to form the first cover C1, the second cover C2, the peripheral leads 120 and the Mark 140. This embodiment may specifically include the following steps: first, exposing/developing a photosensitive material (eg, photoresist) (ie, a well-known lithography process) to define the pattern of the peripheral lines 120 and the marks 140 in the peripheral area PA; then, performing etching , to fabricate the first cover C1 and the second cover C2 composed of the metal nanowire layer NWL and the peripheral circuit 120 composed of the metal layer ML on the peripheral area PA (please refer to FIG. 2 , FIG. 2A and FIG. 2B).
根据一具体实施例,金属纳米线层NWL为纳米银层,金属层ML为铜层的情况下,蚀刻液可用于蚀刻铜与银,例如蚀刻液的主成分为H3PO4(比例为约 5%至15%)及HNO3(比例约55%至70%),以在同一工艺中移除铜材料与银材料。在另一具体实施例中,可在蚀刻液的主成分之外加入添加物,例如蚀刻选择比调整剂,以调整蚀刻铜与蚀刻银的速率;举例而言,可在主成分为H3PO4(比例约5%至15%)及HNO3(比例约55%至70%)中添加约5%至10%的Benzotriazole (BTA),以解决铜的过蚀刻问题。According to a specific embodiment, when the metal nanowire layer NWL is a nano-silver layer, and the metal layer ML is a copper layer, the etching solution can be used to etch copper and silver, for example, the main component of the etching solution is H 3 PO 4 (the ratio is about 5% to 15%) and HNO3 (ratio of about 55% to 70%) to remove copper and silver materials in the same process. In another specific embodiment, additives, such as an etching selectivity adjuster, can be added to the main component of the etching solution to adjust the rate of etching copper and silver; for example, the main component can be H 3 PO 4 (about 5% to 15%) and HNO 3 (about 55% to 70%) with about 5% to 10% of Benzotriazole (BTA) to solve the problem of copper over-etching.
在图案化的步骤中,更可包括:同时进行在显示区VA的金属纳米线层NWL 图案化。换言之,可利用前述的蚀刻液将显示区VA的金属纳米线层NWL图案化以制作本实施例的触控感应电极TE于显示区VA,触控感应电极TE可电性连接周边引线120。具体而言,触控感应电极TE同样可为至少包括金属纳米线的金属纳米线(metal nanowires)层,也就是说,图案化的步骤之后金属纳米线层NWL在显示区VA形成触控感应电极TE,而在周边区PA形成第一覆盖物 C1,故触控感应电极TE可借由第一覆盖物C1与周边引线120的接触而达到与周边引线120达成电性连接进行进行信号的传输。而金属纳米线层NWL在周边区PA也会形成第二覆盖物C2,其设置于标记140的上表面144,标记140 可以广泛的被解读为非电性功能的图样,但不以此为限。在本实用新型的部分实施例中,周边引线120与标记140可为同层的金属层ML所制作(即两者为相同的金属材料,如前述的化学镀铜层);触控感应电极TE、第一覆盖物C1与第二覆盖物C2可为同层的金属纳米线层NWL所制作。In the patterning step, it may further include: simultaneously patterning the metal nanowire layer NWL in the display area VA. In other words, the metal nanowire layer NWL of the display area VA can be patterned using the aforementioned etching solution to form the touch sensing electrodes TE of this embodiment in the display area VA, and the touch sensing electrodes TE can be electrically connected to the peripheral leads 120 . Specifically, the touch sensing electrode TE can also be a metal nanowires layer including at least metal nanowires. That is, after the patterning step, the metal nanowire layer NWL forms a touch sensing electrode in the display area VA TE, and the first cover C1 is formed in the peripheral area PA, so the touch sensing electrode TE can achieve electrical connection with the peripheral lead 120 through the contact of the first cover C1 with the peripheral lead 120 for signal transmission. The metal nanowire layer NWL also forms a second cover C2 in the peripheral area PA, which is disposed on the upper surface 144 of the mark 140. The mark 140 can be widely interpreted as a non-electrical function pattern, but not limited to this . In some embodiments of the present invention, the peripheral lead 120 and the mark 140 can be made of the same metal layer ML (ie, both are made of the same metal material, such as the aforementioned electroless copper plating layer); the touch sensing electrode TE . The first cover C1 and the second cover C2 can be made of the same metal nanowire layer NWL.
在一变化实施例中,位于显示区VA与周边区PA的金属纳米线层NWL可借由不同的蚀刻步骤(亦即使用不同的蚀刻液)进行图案化。In a variant embodiment, the metal nanowire layers NWL located in the display area VA and the peripheral area PA can be patterned by different etching steps (ie, using different etching solutions).
图2显示根据本实用新型的实施方式的触控面板100的上视示意图,图2A 及图2B分别为图2的A-A线与B-B线的剖面图。请先参阅图2A,如图2A所示,周边引线120与标记140均设置于催化层180上,第一覆盖物C1、第二覆盖物C2分别成型且覆盖周边引线120的的上表面124与标记140的上表面144。而在本实用新型的部分实施方式中,金属纳米线可为纳米银线。为了方便说明,本文的周边引线120与标记140的剖面是为一四边形(例如图1A所绘制的长方形),但周边引线120的侧壁122与上表面124、与标记140的侧壁142与上表面144的结构型态或数量皆可依实际应用而变化,并非以本文的文字与图式所限制。FIG. 2 shows a schematic top view of the touch panel 100 according to an embodiment of the present invention, and FIGS. 2A and 2B are cross-sectional views taken along lines A-A and B-B of FIG. 2 , respectively. Please refer to FIG. 2A first. As shown in FIG. 2A , the peripheral lead 120 and the mark 140 are both disposed on the catalytic layer 180 . The first cover C1 and the second cover C2 are respectively formed to cover the upper surface 124 and Upper surface 144 of marking 140 . In some embodiments of the present invention, the metal nanowires may be nanosilver wires. For the convenience of description, the cross section of the peripheral lead 120 and the mark 140 is a quadrilateral (for example, the rectangle drawn in FIG. 1A ), but the side wall 122 and the upper surface 124 of the peripheral lead 120 and the side wall 142 and the upper surface of the mark 140 The structure type or quantity of the surface 144 can be changed according to practical applications, and is not limited by the text and drawings herein.
在本实施例中,标记140是设置在周边区PA的接合区BA,其为对接对位标记,也就是在将一外部电路板,如在软性电路板170连接于触控面板100的步骤(即bonding步骤)用于将软性电路板170与触控面板100进行对位的记号 (请配合图2)。然而,本实用新型并不限制标记140的置放位置或功能,例如标记140可以是任何在工艺中所需的检查记号、图样或标号,均为本实用新型保护的范畴。标记140可以具有任何可能的形状,如圆形、四边形、十字形、L 形、T形等等。另一方面,周边引线120延伸至接合区BA的部分又可被称作连接部(bonding section),同于前述实施例,在接合区BA的连接部的上表面同样被第一覆盖物C1所覆盖。In this embodiment, the mark 140 is disposed on the bonding area BA of the peripheral area PA, which is a docking alignment mark, that is, a step of connecting an external circuit board, such as the flexible circuit board 170 to the touch panel 100 . (ie, the bonding step) is used to align the flexible circuit board 170 and the touch panel 100 with a mark (please refer to FIG. 2 ). However, the present invention does not limit the placement position or function of the mark 140. For example, the mark 140 may be any inspection mark, pattern or mark required in the process, which is within the scope of the present invention. The indicia 140 may have any possible shape, such as a circle, a quadrangle, a cross, an L-shape, a T-shape, and the like. On the other hand, the portion of the peripheral lead 120 extending to the bonding area BA may also be referred to as a bonding section. Similar to the previous embodiment, the upper surface of the bonding section in the bonding area BA is also covered by the first cover C1. cover.
如图2A及图2B所示,在周边区PA中,相邻周边引线120之间具有非导电区域136,以电性阻绝相邻周边引线120进而避免短路。也就是说,相邻周边引线120的侧壁122之间具有非导电区域136,而在本实施例中,非导电区域136为一间隙,以隔绝相邻周边引线120。而在将第一覆盖物C1设置于周边引线120的步骤中,可采用蚀刻法制作上述的间隙,故周边引线120的侧壁122 与第一覆盖物C1的侧面C1L为一共同蚀刻面,且相互对齐,也就是说周边引线120的侧壁122与第一覆盖物C1的侧面C1L是在同一个蚀刻步骤中所成型;类似的,标记140的侧壁142与第二覆盖物C2的侧面C2L为一共同蚀刻面,且相互对齐。在一实施例中,周边引线120的侧壁122与标记140的侧壁142 会因上述的蚀刻步骤而不会有所述的金属纳米线存在于其上。更详细的说,在图2A所示的接合区BA,相邻连接部(bonding section)之间具有非导电区域136,而连接部(bonding section)的侧壁122与第一覆盖物C1的侧面C1L为一共同蚀刻面。再者,周边引线120及第一覆盖物C1会具有相同或近似的图样与尺寸,如均为长直状等的图样,且宽度相同或近似;标记140与第二覆盖物C2也同样具有相同或近似的图样与尺寸,如均为半径相同或近似的圆形、边长相同或近似的四边形等,或其他相同或近似的十字形、L形、T形等的图样。As shown in FIG. 2A and FIG. 2B , in the peripheral area PA, a non-conductive area 136 is formed between adjacent peripheral leads 120 to electrically block adjacent peripheral leads 120 and avoid short circuits. That is, there are non-conductive regions 136 between the sidewalls 122 of adjacent peripheral leads 120 , and in this embodiment, the non-conductive regions 136 are gaps to isolate the adjacent peripheral leads 120 . In the step of disposing the first cover C1 on the peripheral lead 120, the above-mentioned gap can be formed by an etching method, so the side wall 122 of the peripheral lead 120 and the side C1L of the first cover C1 are a common etching surface, and Aligned with each other, that is, the sidewall 122 of the peripheral lead 120 and the side C1L of the first cover C1 are formed in the same etching step; similarly, the side wall 142 of the mark 140 and the side C2L of the second cover C2 are a common etching surface and are aligned with each other. In one embodiment, the sidewalls 122 of the peripheral leads 120 and the sidewalls 142 of the marks 140 do not have the metal nanowires present thereon due to the above-mentioned etching step. In more detail, in the bonding area BA shown in FIG. 2A , there is a non-conductive region 136 between adjacent bonding sections, and the sidewalls 122 of the bonding sections and the side surfaces of the first cover C1 C1L is a common etching plane. Furthermore, the peripheral lead 120 and the first cover C1 have the same or similar pattern and size, for example, they are both long and straight, and have the same or similar width; the marking 140 and the second cover C2 also have the same size. Or similar patterns and sizes, such as circles with the same or similar radii, quadrilaterals with the same or similar side lengths, etc., or other identical or similar cross-shaped, L-shaped, T-shaped and other patterns.
如图2B所示,在显示区VA中,相邻触控感应电极TE之间具有非导电区域136,以电性阻绝相邻触控感应电极TE进而避免短路。也就是说,相邻触控感应电极TE的侧壁之间具有非导电区域136,而在本实施例中,非导电区域 136为一间隙,以隔绝相邻触控感应电极TE;在一实施例中,可采用上述的蚀刻法制作相邻触控感应电极TE之间的间隙。在本实施例中,触控感应电极TE 与第一覆盖物C1可利用同层的金属纳米线层NWL(如纳米银线层)所制作,故在显示区VA与周边区PA的交界处,金属纳米线层NWL会形成一爬坡结构,以利金属纳米线层NWL成形并覆盖周边引线120的上表面124,而形成所述的第一覆盖物C1。As shown in FIG. 2B , in the display area VA, there is a non-conductive area 136 between adjacent touch sensing electrodes TE to electrically block the adjacent touch sensing electrodes TE to avoid short circuits. That is to say, there is a non-conductive region 136 between the sidewalls of adjacent touch sensing electrodes TE, and in this embodiment, the non-conductive region 136 is a gap to isolate the adjacent touch sensing electrodes TE; in one implementation For example, the above-mentioned etching method can be used to form the gaps between adjacent touch sensing electrodes TE. In this embodiment, the touch sensing electrodes TE and the first cover C1 can be made of the same metal nanowire layer NWL (such as a nanosilver wire layer), so at the junction of the display area VA and the peripheral area PA, The metal nanowire layer NWL forms a climbing structure, so that the metal nanowire layer NWL can be shaped and cover the upper surface 124 of the peripheral lead 120 to form the first cover C1 .
本实用新型的部分实施方式中,触控面板100的第一覆盖物C1与第二覆盖物C2分别设置于周边引线120的上表面122与标记140的上表面144,可以达到减少或避免在工艺中设置对位误差区域的需求,借以降低周边区PA的宽度,进而达到显示器的窄边框需求。具体而言,本实用新型部分实施方式的触控面板100的周边引线120的宽度为约5μm至20μm,相邻周边引线120之间的距离为约5μm至20μm,较佳地触控面板100的周边引线120的宽度为约3μm 至20μm,相邻周边引线120之间的距离为约3μm至20μm,而周边区PA的宽度也可以达到约小于2mm的尺寸,较传统的触控面板产品缩减约20%或更多的边框尺寸。In some embodiments of the present invention, the first cover C1 and the second cover C2 of the touch panel 100 are respectively disposed on the upper surface 122 of the peripheral lead 120 and the upper surface 144 of the mark 140 , which can reduce or avoid the need for process The requirement for setting the alignment error area in the middle is to reduce the width of the peripheral area PA, thereby achieving the narrow frame requirement of the display. Specifically, the width of the peripheral leads 120 of the touch panel 100 according to some embodiments of the present invention is about 5 μm to 20 μm, and the distance between adjacent peripheral leads 120 is about 5 μm to 20 μm. The width of the peripheral lead 120 is about 3 μm to 20 μm, the distance between adjacent peripheral leads 120 is about 3 μm to 20 μm, and the width of the peripheral area PA can also reach a size of less than about 2 mm, which is reduced by about 2 mm compared to conventional touch panel products. 20% or more of the border size.
本实用新型的部分实施方式中,在电压为10伏特(V)条件下,触控面板100 的相邻周边引线120之间的阻值大于1×103欧姆(Ω),并依欧姆定律,相邻周边引线120之间的漏电流小于1×10-2安培(A);较佳地,触控面板100的相邻周边引线120之间的阻值大于1×107欧姆,相邻周边引线120之间的漏电流小于1×10-6安培;较佳地,触控面板100的相邻周边引线120之间的阻值大于1×108欧姆, 相邻周边引线120之间的漏电流小于1×10-7安培。在电压为20伏特(V)条件下,触控面板100的相邻周边引线120之间的阻值大于1×103欧姆(Ω),并依欧姆定律,相邻周边引线120之间的漏电流小于2×10-2安培(A);较佳地,触控面板 100的相邻周边引线120之间的阻值大于1×107欧姆,相邻周边引线120之间的漏电流小于2×10-6安培;较佳地,触控面板100的相邻周边引线120之间的阻值大于1×108欧姆,相邻周边引线120之间的漏电流小于2×10-7安培。借此本实用新型实施例的触控面板可以达到良好的电性特性,以提升的触控感应灵敏度等。In some embodiments of the present invention, when the voltage is 10 volts (V), the resistance between adjacent peripheral leads 120 of the touch panel 100 is greater than 1×10 3 ohms (Ω), and according to Ohm’s law, The leakage current between adjacent peripheral leads 120 is less than 1× 10 −2 ampere (A); The leakage current between the leads 120 is less than 1×10 −6 amps; preferably, the resistance between adjacent peripheral leads 120 of the touch panel 100 is greater than 1×10 8 ohms, and the leakage between adjacent peripheral leads 120 is greater than 1×10 8 ohms. The current is less than 1×10 -7 amps. Under the condition of a voltage of 20 volts (V), the resistance between adjacent peripheral leads 120 of the touch panel 100 is greater than 1×10 3 ohms (Ω), and according to Ohm’s law, the leakage between adjacent peripheral leads 120 The current is less than 2×10 −2 amperes (A); preferably, the resistance between adjacent peripheral leads 120 of the touch panel 100 is greater than 1×10 7 ohms, and the leakage current between adjacent peripheral leads 120 is less than 2 ×10 −6 amps; preferably, the resistance between adjacent peripheral leads 120 of the touch panel 100 is greater than 1×10 8 ohms, and the leakage current between adjacent peripheral leads 120 is less than 2×10 −7 amps. In this way, the touch panel of the embodiment of the present invention can achieve good electrical characteristics, so as to improve the touch sensitivity and the like.
图3则显示软性电路板170与触控面板100进行对位后的组装结构,其中软性电路板170的电极垫(未绘示)可通过导电胶(未绘示,例如异方性导电胶) 电性连接位于基板110上的接合区BA的周边引线120。于部分实施方式中,位于接合区BA的第一覆盖物C1可以开设开口(未绘示),而露出周边引线120,导电胶(例如异方性导电胶)可填入第一覆盖物C1的开口而直接接触周边引线 120而形成导电通路。本实施方式中,触控感应电极TE以非交错式的排列设置。举例而言,触控感应电极TE为沿第一方向D1延伸的长条型电极,彼此并不产生交错,但于其他实施方式中,触控感应电极TE可以具有适当的形状,而不应以此限制本实用新型的范围。本实施方式中,触控感应电极TE采用单层的配置,其中可以通过侦测各个触控感应电极TE的自身的电容值变化,而得到触控位置。FIG. 3 shows the assembled structure of the flexible circuit board 170 and the touch panel 100 after alignment, wherein the electrode pads (not shown) of the flexible circuit board 170 can be made of conductive glue (not shown, such as anisotropic conductive glue) to electrically connect the peripheral leads 120 of the bonding area BA on the substrate 110 . In some embodiments, an opening (not shown) may be opened in the first cover C1 in the bonding area BA to expose the peripheral leads 120, and conductive adhesive (eg, anisotropic conductive adhesive) may be filled into the first cover C1. The opening directly contacts the peripheral lead 120 to form a conductive path. In this embodiment, the touch sensing electrodes TE are arranged in a non-staggered arrangement. For example, the touch sensing electrodes TE are elongated electrodes extending along the first direction D1 and do not intersect with each other. However, in other embodiments, the touch sensing electrodes TE may have appropriate shapes, and should not be This limits the scope of the present invention. In this embodiment, the touch sensing electrode TE adopts a single-layer configuration, wherein the touch position can be obtained by detecting the change of the capacitance value of each touch sensing electrode TE.
在一实施例中,触控面板100可包括膜层130,图4A及图4B分别为膜层 130成型于上述实施例后,图2的A-A线与B-B线的剖面图。在一实施例中,膜层130是全面性的覆盖触控面板100,也就是说膜层130覆盖于触控感应电极TE、第一覆盖物C1以及第二覆盖物C2之上。如图4A及图4B所示,在周边区PA中,膜层130覆盖第一覆盖物C1以及第二覆盖物C2之上,膜层130 并填入相邻周边引线120之间的非导电区域136,也就是说,相邻周边引线120 之间的非导电区域136中具有一与膜层130相同的材料所制成的填充层,借以隔绝相邻周边引线120,且膜层130覆盖裸露于非导电区域136的催化层180。另外,以单一组对应的周边引线120与第一覆盖物C1而言,膜层130会包围所述的单一组上下对应的周边引线120与第一覆盖物C1,具体而言,膜层130 会覆盖并接触第一覆盖物C1的上表面、周边引线120的的侧壁122及第一覆盖物C1的侧面C1L;也就是说,每一周边引线120具有一侧壁122及一上表面124,每一第一覆盖物C1具有一侧面C1L,侧面C1L与侧壁122相互对齐且均接触填充层(或膜层130),而第一覆盖物C1接触所对应的周边引线120的上表面124。类似的,以单一组对应的标记140与第二覆盖物C2而言,膜层 130会包围所述的单一组上下对应的标记140与第二覆盖物C2,具体而言,膜层130会覆盖并第二覆盖物C2的上表面、标记140的的侧壁142及第二覆盖物C2的侧面C2L;也就是说,每一标记140具有一侧壁142及一上表面144,每一第二覆盖物C2具有侧面C2L,侧面C2L与侧壁142相互对齐且均接触该填充层(或膜层130),每一第二覆盖物C2接触所对应的标记140的上表面144。In one embodiment, the touch panel 100 may include a film layer 130. FIGS. 4A and 4B are cross-sectional views taken along lines A-A and B-B in FIG. 2 after the film layer 130 is formed in the above-mentioned embodiment, respectively. In one embodiment, the film layer 130 covers the touch panel 100 comprehensively, that is to say, the film layer 130 covers the touch sensing electrodes TE, the first cover C1 and the second cover C2. As shown in FIG. 4A and FIG. 4B , in the peripheral area PA, the film layer 130 covers the first cover C1 and the second cover C2 , and the film layer 130 fills the non-conductive area between the adjacent peripheral leads 120 136, that is to say, there is a filling layer made of the same material as the film layer 130 in the non-conductive area 136 between the adjacent peripheral leads 120, so as to isolate the adjacent peripheral leads 120, and the film layer 130 covers the exposed area. Catalytic layer 180 of non-conductive region 136 . In addition, for a single set of corresponding peripheral leads 120 and the first cover C1, the film layer 130 will surround the single set of upper and lower corresponding peripheral leads 120 and the first cover C1. Specifically, the film layer 130 will Covering and contacting the upper surface of the first cover C1, the side walls 122 of the peripheral leads 120 and the side C1L of the first cover C1; that is, each peripheral lead 120 has a side wall 122 and an upper surface 124, Each first cover C1 has a side C1L, the side C1L and the side wall 122 are aligned with each other and both contact the filling layer (or the film layer 130 ), and the first cover C1 contacts the upper surface 124 of the corresponding peripheral lead 120 . Similarly, for a single set of corresponding marks 140 and the second cover C2, the film layer 130 will surround the single set of up and down corresponding marks 140 and the second cover C2. Specifically, the film layer 130 will cover and the upper surface of the second cover C2, the side wall 142 of the mark 140 and the side C2L of the second cover C2; that is, each mark 140 has a side wall 142 and an upper surface 144, each second The cover C2 has a side C2L, the side C2L and the side wall 142 are aligned with each other and both contact the filling layer (or the film layer 130 ), and each second cover C2 contacts the upper surface 144 of the corresponding mark 140 .
如图4B所示,在显示区VA中,膜层130覆盖于触控感应电极TE之上,膜层130并填入相邻触控感应电极TE之间的非导电区域136,也就是说,相邻触控感应电极TE之间的非导电区域136中具有一与膜层130相同的材料所制成的填充层,借以隔绝相邻触控感应电极TE。As shown in FIG. 4B , in the display area VA, the film layer 130 covers the touch sensing electrodes TE, and the film layer 130 fills the non-conductive area 136 between adjacent touch sensing electrodes TE, that is, The non-conductive region 136 between adjacent touch sensing electrodes TE has a filling layer made of the same material as the film layer 130, so as to isolate the adjacent touch sensing electrodes TE.
在本实施方式中,显示区VA的触控感应电极TE与膜层130所形成的复合结构较佳地具有导电性与透光性,例如,所述复合结构的可见光(如波长介于约400nm-700nm)的光穿透率(Transmission)可大于约80%,且表面电阻率 (surface resistance)在约10至1000欧姆/平方(ohm/square)之间;较佳地,复合结构的可见光(例如波长介于约400nm-700nm)的光穿透率(Transmission)大于约 85%,且表面电阻率(surface resistance)在约50至500欧姆/平方(ohm/square) 之间。In this embodiment, the composite structure formed by the touch sensing electrodes TE of the display area VA and the film layer 130 preferably has conductivity and light transmittance. -700nm) light transmittance (Transmission) may be greater than about 80%, and the surface resistivity (surface resistance) is between about 10 to 1000 ohm/square (ohm/square); preferably, the visible light ( For example, the transmittance of light with wavelengths ranging from about 400 nm to 700 nm is greater than about 85%, and the surface resistivity is between about 50 and 500 ohm/square.
而在本实用新型的部分实施方式中,膜层130可为聚乙烯(polyethylene; PE)、聚丙烯(Polypropylene;PP)、聚乙烯醇缩丁醛(Polyvinyl butyral;PVB)、聚碳酸酯(polycarbonate;PC)、丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile butadienestyrene;ABS)、聚(3,4-伸乙二氧基噻吩)(PEDOT)、聚(苯乙烯磺酸)(PSS)或陶瓷材料等等。在本实用新型的一种实施方式中,膜层130可为以下聚合物,但不限于此:聚丙烯酸系树脂,诸如聚甲基丙烯酸酯(例如,聚(甲基丙烯酸甲酯))、聚丙烯酸酯及聚丙烯腈;聚乙烯醇;聚酯(例如,聚对苯二甲酸乙二酯(PET)、聚酯萘二甲酸酯及聚碳酸酯);具有高芳香度的聚合物,诸如酚醛树脂或甲酚-甲醛、聚苯乙烯、聚乙烯基甲苯、聚乙烯基二甲苯、聚酰亚胺、聚酰胺、聚酰胺酰亚胺、聚醚酰亚胺、聚硫化物、聚砜、聚伸苯基及聚苯基醚;聚胺基甲酸酯(polyurethane;PU);环氧树脂;聚烯烃(例如聚丙烯、聚甲基戊烯及环烯烃);纤维素;聚硅氧及其他含硅聚合物(例如聚倍半氧硅烷及聚硅烷);聚氯乙烯(PVC);聚乙酸酯;聚降冰片烯;合成橡胶(例如,乙丙橡胶 (ethylene-propylene rubber;EPR)、丁苯橡胶(styrene-Butadiene Rubber;SBR)、三元乙丙橡胶(ethylene-Propylene-Diene Monomer;EPDM);及含氟聚合物(例如,聚偏氟乙烯、聚四氟乙烯(TFE)或聚六氟丙烯);氟-烯烃与烃烯烃的共聚物等。在其他实施例中,可使用以二氧化硅、富铝红柱石、氧化铝、SiC、碳纤维、 MgO-Al2O3-SiO2、Al2O3-SiO2或MgO-Al2O3-SiO2-Li2O等无机材料。In some embodiments of the present invention, the film layer 130 may be polyethylene (PE), polypropylene (PP), polyvinyl butyral (PVB), polycarbonate (polycarbonate). ; PC), Acrylonitrile butadienestyrene (ABS), Poly(3,4-ethylenedioxythiophene) (PEDOT), Poly(styrenesulfonic acid) (PSS) or ceramic materials, etc. In one embodiment of the present invention, the film layer 130 may be, but not limited to, the following polymers: polyacrylic resins, such as polymethacrylates (eg, poly(methyl methacrylate)), poly(methyl methacrylate) Acrylates and polyacrylonitrile; polyvinyl alcohol; polyesters (eg, polyethylene terephthalate (PET), polyester naphthalate, and polycarbonate); polymers with high aromaticity, such as Phenolic resin or cresol-formaldehyde, polystyrene, polyvinyltoluene, polyvinylxylene, polyimide, polyamide, polyamideimide, polyetherimide, polysulfide, polysulfone, Polyphenylenes and polyphenyl ethers; polyurethanes (PU); epoxy resins; polyolefins (eg polypropylene, polymethylpentene and cycloolefins); cellulose; silicones and Other silicon-containing polymers (eg, polysesquioxane and polysilanes); polyvinyl chloride (PVC); polyacetate; polynorbornene; synthetic rubbers (eg, ethylene-propylene rubber; EPR) , Styrene-Butadiene Rubber (SBR), ethylene-Propylene-Diene Monomer (EPDM); and fluoropolymers (for example, polyvinylidene fluoride, polytetrafluoroethylene (TFE) or polyhexafluoropropylene); copolymers of fluoro-olefins and hydrocarbon olefins, etc. In other embodiments, silica, mullite, alumina, SiC, carbon fiber, MgO-Al 2 O 3 -SiO may be used 2. Inorganic materials such as Al 2 O 3 -SiO 2 or MgO-Al 2 O 3 -SiO 2 -Li 2 O.
此外,上述膜层130可与金属纳米线(例如第一覆盖物C1、第二覆盖物C2 或触控感应电极TE)形成复合结构而具有某些特定的化学、机械及光学特性,例如提供第一覆盖物C1、第二覆盖物C2与基板110的黏着性,或是较佳的实体机械强度,故膜层130又可被称作基质(matrix)。又一方面,使用某些特定的聚合物制作膜层130,使第一覆盖物C1、第二覆盖物C2具有额外的抗刮擦及磨损的表面保护,在此情形下,膜层130又可被称作硬涂层(hardcoat),采用诸如聚丙烯酸酯、环氧树脂、聚胺基甲酸酯、聚硅烷、聚硅氧、聚(硅-丙烯酸)等可使第一覆盖物C1、第二覆盖物C2具有较高的表面强度以提高耐刮能力。再者,膜层130中可添加有紫外光稳定剂(UV stabilizers),以提高第一覆盖物C1、第二覆盖物C2的抗紫外线能力。然而,上述仅是说明膜层130的其他附加功能/名称的可能性,并非用于限制本实用新型。值得说明的是,本文的附图将膜层130与第一覆盖物C1、第二覆盖物C2绘制为不同层的结构,但用于制作膜层130的聚合物在未固化前或在预固化的状态下可以渗入金属纳米线之间而形成填充物,当聚合物固化后,金属纳米线会嵌入膜层130之中,也就是说,本实用新型不限定膜层130与金属纳米线层NWL(例如第一覆盖物C1、第二覆盖物C2或触控感应电极TE)之间的结构。In addition, the above-mentioned film layer 130 can form a composite structure with metal nanowires (such as the first cover C1, the second cover C2 or the touch sensing electrode TE) to have certain specific chemical, mechanical and optical properties, such as providing a first The adhesiveness of the first cover C1, the second cover C2 and the substrate 110, or the better physical mechanical strength, so the film layer 130 may also be called a matrix. On the other hand, some specific polymers are used to make the film layer 130, so that the first cover C1 and the second cover C2 have additional surface protection against scratches and abrasions. In this case, the film layer 130 can be Known as a hardcoat, the use of materials such as polyacrylate, epoxy, polyurethane, polysilane, polysiloxane, poly(silicon-acrylic), etc., can make the first cover C1, the first cover The second cover C2 has higher surface strength to improve scratch resistance. Furthermore, UV stabilizers may be added to the film layer 130 to improve the UV resistance of the first cover C1 and the second cover C2. However, the above is only to illustrate the possibility of other additional functions/names of the film layer 130, and is not intended to limit the present invention. It is worth noting that the drawings herein draw the film layer 130 and the first cover C1 and the second cover C2 as different layer structures, but the polymer used to make the film layer 130 is not cured or pre-cured. The metal nanowires can infiltrate between the metal nanowires to form fillers in the state of being in a state of stagnation. After the polymer is cured, the metal nanowires will be embedded in the film layer 130. That is to say, the present invention does not limit the film layer 130 and the metal nanowire layer NWL. (For example, the structure between the first cover C1, the second cover C2 or the touch sensing electrodes TE).
图5为根据本实用新型的部分实施方式的触控面板100的上视示意图。本实施方式与图2的实施方式相似,本实施方式与图2的实施方式的差别主要在于:本实施方式中,触控感应电极TE采用双层的配置。FIG. 5 is a schematic top view of the touch panel 100 according to some embodiments of the present invention. This embodiment is similar to the embodiment shown in FIG. 2 , and the difference between this embodiment and the embodiment shown in FIG. 2 is mainly that: in this embodiment, the touch sensing electrodes TE adopt a double-layer configuration.
为方便说明起见,以第一触控电极TE1与第二触控电极TE2来说明本实施方式采用的配置。请参照图5A,同于前述实施例,催化层180设置于周边区 PA,且设置于基板110的相对两表面;第一触控电极TE1形成于基板110的一面(如下表面),触控电极TE2则形成于基板110的另一面(如上表面),使第一触控电极TE1、第二触控电极TE2彼此电性绝缘;而连接于第一触控电极TE1 的周边引线120与覆盖于其上的第一覆盖物C1、以及覆盖于标记140上的第二覆盖物C2则对应于第一触控电极TE1而形成于基板的下表面且位于催化层180 上。同理,连接于第二触控电极TE2的周边引线120与覆盖于其上的第一覆盖物C1、以及覆盖于标记140上的第二覆盖物C2则对应于第二触控电极TE2而形成于基板的上表面且位于催化层180上。第一触控电极TE1为多个沿第一方向D1排列的长条状电极,第二触控电极TE2为多个沿第二方向D2排列的长条状电极。长条状触控感应电极TE1与长条状触控感应电极TE2的延伸方向不同,而互相交错。第一触控感应电极TE1与第二触控感应电极TE2可分别用以传送控制信号与接收触控感应信号。自此,可以经由侦测第一触控感应电极TE1 与第二触控感应电极TE2之间的信号变化(例如电容变化),得到触控位置。借由此设置,使用者可于基板110上的各点进行触控感应。本实施例之触控面板 100更可以包含膜层130,其是全面性的覆盖触控面板100,也就是说基板110 的上下两面均设置有膜层130,并覆盖于第一触控电极TE1、第二触控电极TE2、第一覆盖物C1以及第二覆盖物C2之上,且基板110的上下两面的催化层180 会分别裸露于周边区PA的非导电区域136,膜层130也同样覆盖上述裸露的催化层180。For the convenience of description, the first touch electrode TE1 and the second touch electrode TE2 are used to describe the configuration adopted in this embodiment. Referring to FIG. 5A , as in the previous embodiment, the catalytic layer 180 is disposed in the peripheral area PA and disposed on two opposite surfaces of the substrate 110 ; the first touch electrodes TE1 are formed on one side (the following surface) of the substrate 110 , and the touch electrodes The TE2 is formed on the other side (such as the upper surface) of the substrate 110 to electrically insulate the first touch electrode TE1 and the second touch electrode TE2 from each other; and the peripheral lead 120 connected to the first touch electrode TE1 and covering the The upper first cover C1 and the second cover C2 covered on the mark 140 are formed on the lower surface of the substrate and located on the catalytic layer 180 corresponding to the first touch electrodes TE1 . Similarly, the peripheral lead 120 connected to the second touch electrode TE2, the first cover C1 covering it, and the second cover C2 covering the mark 140 are formed corresponding to the second touch electrode TE2 on the upper surface of the substrate and on the catalytic layer 180 . The first touch electrodes TE1 are a plurality of elongated electrodes arranged along the first direction D1, and the second touch electrodes TE2 are a plurality of elongated electrodes arranged along the second direction D2. The elongated touch sensing electrodes TE1 and the elongated touch sensing electrodes TE2 have different extending directions and are staggered. The first touch sensing electrodes TE1 and the second touch sensing electrodes TE2 are respectively used for transmitting control signals and receiving touch sensing signals. From then on, the touch position can be obtained by detecting the signal change (eg, capacitance change) between the first touch sensing electrode TE1 and the second touch sensing electrode TE2. With this arrangement, the user can perform touch sensing at various points on the substrate 110 . The touch panel 100 of this embodiment may further include a film layer 130, which covers the touch panel 100 comprehensively, that is to say, the film layer 130 is disposed on the upper and lower sides of the substrate 110 and covers the first touch electrode TE1 , the second touch electrode TE2, the first cover C1 and the second cover C2, and the catalytic layers 180 on the upper and lower sides of the substrate 110 are respectively exposed to the non-conductive area 136 of the peripheral area PA, and the film layer 130 is also the same The above-mentioned exposed catalytic layer 180 is covered.
本实用新型的部分实施方式的双面式触控面板100可依以下方式制作,例如,先分别在基板110的相对两面上制作催化层180、金属层ML及金属纳米线层NWL,再配合双面曝光、显影等工艺,以在基板110的相对两面上形成具图案化的第一触控电极TE1、第二触控电极TE2、标记140与周边线路120。The double-sided touch panel 100 of some embodiments of the present invention can be fabricated in the following manner. For example, the catalytic layer 180 , the metal layer ML and the metal nanowire layer NWL are respectively formed on the opposite sides of the substrate 110 , and then the double-sided touch panel 100 is formed on the opposite sides of the substrate 110 respectively. Processes such as surface exposure and development are performed to form patterned first touch electrodes TE1 , second touch electrodes TE2 , marks 140 and peripheral circuits 120 on two opposite surfaces of the substrate 110 .
在一实施例中,为避免基板110的相对两面在进行曝光时的相互干扰,可采用不同时序的光源进行曝光工艺。在另一实施例中,可使用不同波长的光源进行曝光工艺。在另一实施例中,可先在基板110的相对两面的催化层180中添加UV阻挡粒子/UV吸收粒子,借此可利用同样的UV光源进行双面曝光工艺来加以图案化,UV阻挡粒子/UV吸收粒子能够吸收特定波长的部分UV光(例如总能量的至少10%、20%、25%或20%-50%),而实质上可让可见光波长(例如400-700nm)的光线透射,例如大于总能量的85%的可见光透射。在一实施例中,UV吸收粒子为以下化合物:In one embodiment, in order to avoid mutual interference between the two opposite sides of the substrate 110 during exposure, light sources with different timings may be used for the exposure process. In another embodiment, the exposure process may be performed using light sources of different wavelengths. In another embodiment, UV blocking particles/UV absorbing particles can be added to the catalytic layers 180 on the opposite sides of the substrate 110 first, whereby the same UV light source can be used to perform a double-sided exposure process for patterning, and the UV blocking particles can be patterned. UV absorbing particles are capable of absorbing a portion of UV light at a specific wavelength (eg, at least 10%, 20%, 25%, or 20%-50% of the total energy), while being substantially transparent at visible wavelengths (eg, 400-700nm) , eg visible light transmission greater than 85% of the total energy. In one embodiment, the UV absorbing particles are the following compounds:
Phenol,2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)(产品名称为「234」)、phenol,2,2’-methylene-bis(6-(2H-benzotriazol-2-yl)-4-(1,1,3, 3-tetramethylbutyl))(产品名称为「360」),UV吸收粒子的添加浓度约为1%至5%。Phenol,2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl) (product name is " 234"), phenol,2,2'-methylene-bis(6-(2H-benzotriazol-2-yl)-4-(1,1,3, 3-tetramethylbutyl)) (product name is " 360"), the addition concentration of UV absorbing particles is about 1% to 5%.
图6为根据本实用新型的部分实施方式的触控面板100的上视示意图。本实施方式与图2的实施方式相似,本实施方式与图2的实施方式的差别主要在于:本实施方式中,触控面板100更包含设置于周边区PA之屏蔽导线160,且屏蔽导线160的上表面上覆盖有第三覆盖物C3。请参照图6A,屏蔽导线160 亦位于催化层180上,其主要包围触控感应电极TE与周边引线120,且屏蔽导线160会延伸至接合区BA而电性连接于软性电路板170上之接地端,故屏蔽导线160可以屏蔽或消除信号干扰或是静电放电(Electrostatic Discharge,ESD) 防护,特别是人手碰到触控装置周围的连接导线而导致的微小电流变化。FIG. 6 is a schematic top view of the touch panel 100 according to some embodiments of the present invention. This embodiment is similar to the embodiment of FIG. 2 . The main difference between this embodiment and the embodiment of FIG. 2 is that: in this embodiment, the touch panel 100 further includes a shielded wire 160 disposed in the peripheral area PA, and the shielded wire 160 The upper surface of is covered with a third cover C3. Referring to FIG. 6A , the shielding wire 160 is also located on the catalytic layer 180 , which mainly surrounds the touch sensing electrode TE and the peripheral lead 120 , and the shielding wire 160 extends to the bonding area BA and is electrically connected to the flexible circuit board 170 The shielded wire 160 can shield or eliminate signal interference or electrostatic discharge (Electrostatic Discharge, ESD) protection, especially the small current changes caused by human hands touching the connecting wires around the touch device.
屏蔽导线160可由金属材料制成,较佳地可参照周边引线120或标记140 的说明;第三覆盖物C3则为金属纳米线所制成,较佳地可参照第一覆盖物C1 或第二覆盖物C2的说明,且前述实施方式的具体说明可套用于本实施例的屏蔽导线160与第三覆盖物C3。在本实用新型的部分实施例中,屏蔽导线160、周边引线120与标记140可为同层的金属层ML所制作(即三者为相同的金属材料,例如前述的化学镀铜层);触控感应电极TE、第三覆盖物C3、第一覆盖物 C1与第二覆盖物C2可为同层的金属纳米线层NWL所制作。本实施例之触控面板100更可以包含膜层130,其是全面性的覆盖触控面板100,也就是说膜层 130除了覆盖于第一触控电极TE1、第二触控电极TE2、第一覆盖物C1以及第二覆盖物C2上,也覆盖于第三覆盖物C3上。The shielded wire 160 can be made of metal material, preferably refer to the description of the peripheral lead 120 or the mark 140; the third cover C3 is made of metal nanowires, preferably refer to the first cover C1 or the second cover The description of the cover C2 and the specific description of the foregoing embodiments can be applied to the shielded wire 160 and the third cover C3 of this embodiment. In some embodiments of the present invention, the shielded wires 160, the peripheral leads 120 and the markers 140 can be made of the same metal layer ML (that is, the three are made of the same metal material, such as the aforementioned electroless copper plating layer); The control sensing electrode TE, the third cover C3, the first cover C1 and the second cover C2 can be made of the same metal nanowire layer NWL. The touch panel 100 of this embodiment may further include a film layer 130, which covers the touch panel 100 comprehensively, that is to say, the film layer 130 not only covers the first touch electrode TE1, the second touch electrode TE2, the The first cover C1 and the second cover C2 also cover the third cover C3.
在一部分实施方式中,本文所述的触控面板100可借由卷对卷(Roll to Roll) 工艺来制作,卷对卷(Roll to Roll)涂覆工艺使用现有设备且可完全自动化,可显着降低制造触控面板的成本。卷对卷涂覆的具体工艺如下:首先选用具可挠性的基板110,并使卷带状的基板110安装于两滚轮之间,利用马达驱动滚轮,以使基板110可沿两滚轮之间的动作路径进行连续性的工艺。例如,利用印刷方式成形催化层180、利用镀槽进行金属层ML的沉积、利用储存槽、喷雾装置、刷涂装置及其类似物将含金属纳米线的浆料则沈积于基板110的表面上以形成金属纳米线层NWL;利用蚀刻槽或喷涂蚀刻液进行图案化等步骤。随后,所完成的触控面板100借由产线最后端的滚轮加以卷出形成触控传感器卷带。如图7,完成上述工艺后的触控传感器卷带,其基板110的表面上即可被制作出多个触控面板100,而触控面板100以外的区域为移除区CA,基板110的表面上可具有标记140;在本实施例中,催化层180设置于触控面板110的周边区PA与移除区CA,因此,触控面板110的周边引线120设置于该催化层180 上,标记140亦设置于该催化层180上;标记140可为位于触控面板100之间(即移除区CA)的切割对位标记140A,其主要用于将多个触控面板100自所完成的触控传感器卷带进行裁切、切割等步骤以制成个别独立的触控面板100,请参照图7,可借由基板110上的切割对位标记140A所定义的切割线将左右两触控面板100分割成个别独立的触控面板100;标记140也可为对位标记140B、方向标记140C、尺寸标记140D、数字/文字标记140E,举例来说,对位标记140B 可用于对位;方向标记140C可用于标记工艺方向,例如基板110的MD/TD方向;尺寸标记140D可用于标记尺规;数字/文字标记140E则可用于logo等图样。换言之,本实施例的标记140可包括位于触控传感器卷带上而形成于相邻触控面板100之间(即移除区CA)的切割对位标记140A或上述其他标记140B 至140E,或者也可包括前述位于触控面板100的周边区PA的对接对位标记或其他工艺上所需的标号。同于前述实施例,本实施例的标记140A至140E为金属材料制成,标记140A至140E设置于催化层180上且其上表面覆盖有第二覆盖物C2,具体说明可参照前文,本实施例的触控面板100的具体内容亦可参照前文,在此不予重复。In some embodiments, the touch panel 100 described herein can be fabricated by a roll-to-roll process, which uses existing equipment and can be fully automated. Significantly reduces the cost of manufacturing touch panels. The specific process of the roll-to-roll coating is as follows: first, a flexible substrate 110 is selected, and the tape-shaped substrate 110 is installed between two rollers, and the roller is driven by a motor, so that the substrate 110 can be moved along between the two rollers. The action path of the continuous process. For example, the catalyst layer 180 is formed by printing, the metal layer ML is deposited by a plating tank, and the metal nanowire-containing paste is deposited on the surface of the substrate 110 by using a storage tank, a spray device, a brush coating device, and the like. The above steps are used to form the metal nanowire layer NWL, and patterning is performed by using an etching tank or spraying an etching solution. Then, the completed touch panel 100 is rolled out by the roller at the last end of the production line to form a touch sensor tape. As shown in FIG. 7 , a plurality of touch panels 100 can be fabricated on the surface of the substrate 110 of the touch sensor tape after the above process is completed, and the area outside the touch panel 100 is the removal area CA. There may be marks 140 on the surface; in this embodiment, the catalytic layer 180 is disposed on the peripheral area PA and the removal area CA of the touch panel 110 , therefore, the peripheral leads 120 of the touch panel 110 are disposed on the catalytic layer 180 , The markings 140 are also disposed on the catalytic layer 180; the markings 140 may be cutting alignment markings 140A located between the touch panels 100 (ie, the removal area CA), which are mainly used to separate the plurality of touch panels 100 from the The touch sensor tape is cut, cut, etc., to form individual touch panels 100 . Please refer to FIG. 7 . The control panel 100 is divided into individual touch panels 100; the marks 140 can also be alignment marks 140B, orientation marks 140C, dimension marks 140D, and numeral/text marks 140E. For example, the alignment marks 140B can be used for alignment; The direction mark 140C can be used to mark the process direction, such as the MD/TD direction of the substrate 110 ; the dimension mark 140D can be used to mark the ruler; the number/text mark 140E can be used for logos and other designs. In other words, the mark 140 of the present embodiment may include a cutting alignment mark 140A or the above-mentioned other marks 140B to 140E formed between adjacent touch panels 100 (ie, the removal area CA) on the touch sensor web, or It may also include the aforementioned docking alignment marks located in the peripheral area PA of the touch panel 100 or other marks required in the process. Similar to the previous embodiment, the markers 140A to 140E in this embodiment are made of metal materials, and the markers 140A to 140E are disposed on the catalytic layer 180 and the upper surface thereof is covered with a second cover C2. For details, please refer to the foregoing description. The specific content of the example touch panel 100 can also be referred to the above, which will not be repeated here.
本实施例的触控传感器卷带更可以包含膜层130,其是全面性的覆盖触控传感器卷上未裁切的触控面板100,也就是说膜层130可覆盖于触控传感器卷上未裁切的多个触控面板100上,再被切割分离为个别的触控面板100。具体而言,膜层130可覆盖于触控感应电极TE、催化层180(包括位于周边区PA与移除区CA的裸露的催化层180)、第一覆盖物C1以及第二覆盖物C2。The touch sensor roll of this embodiment may further include a film layer 130, which comprehensively covers the uncut touch panel 100 on the touch sensor roll, that is to say, the film layer 130 can cover the touch sensor roll The uncut touch panels 100 are then cut and separated into individual touch panels 100 . Specifically, the film layer 130 may cover the touch sensing electrode TE, the catalytic layer 180 (including the exposed catalytic layer 180 in the peripheral area PA and the removal area CA), the first cover C1 and the second cover C2.
于本实用新型的部分实施方式中,基板110较佳为透明基板,详细而言,可以为一硬式透明基板或一可挠式透明基板,其材料可以选自玻璃、压克力(polymethylmethacrylate;PMMA)、聚氯乙烯(polyvinyl Chloride;PVC)、聚丙烯(polypropylene;PP)、聚对苯二甲酸乙二醇酯(polyethylene terephthalate;PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate;PEN)、聚碳酸酯(polycarbonate; PC)、聚苯乙烯(polystyrene;PS)等透明材料。In some embodiments of the present invention, the substrate 110 is preferably a transparent substrate, in detail, it can be a rigid transparent substrate or a flexible transparent substrate, and its material can be selected from glass, acrylic (polymethylmethacrylate; PMMA) ), polyvinyl chloride (polyvinyl Chloride; PVC), polypropylene (polypropylene; PP), polyethylene terephthalate (polyethylene terephthalate; PET), polyethylene naphthalate (polyethylene naphthalate; PEN) , polycarbonate (polycarbonate; PC), polystyrene (polystyrene; PS) and other transparent materials.
于本实用新型的部分实施方式中,膜层130由绝缘材料所形成。举例而言,膜层130的材料可以是非导电的树脂或其他有机材料。于本实用新型的部分实施方式中,可以借由旋涂、喷涂、印刷等方式形成膜层130。于部分实施方式中,膜层130的厚度大约为20纳米至10微米、或50纳米至200纳米、或30 至100纳米,举例而言,膜层130的厚度大约可为90纳米或100纳米。In some embodiments of the present invention, the film layer 130 is formed of an insulating material. For example, the material of the film layer 130 may be non-conductive resin or other organic materials. In some embodiments of the present invention, the film layer 130 may be formed by spin coating, spray coating, printing, or the like. In some embodiments, the thickness of the film layer 130 is about 20 nanometers to 10 micrometers, or 50 nanometers to 200 nanometers, or 30 to 100 nanometers. For example, the thickness of the film layer 130 can be about 90 nanometers or 100 nanometers.
卷对卷产线可沿基板的动作路径依需求调整多个涂覆步骤的顺序或是可按需求并入任何数目的额外站台。举例而言,为了达到适当的后处理工艺,即可将压力滚轮或电浆设备安装于产线中。A roll-to-roll line can adjust the sequence of multiple coating steps as desired along the motion path of the substrate or can incorporate any number of additional stations as desired. For example, in order to achieve a suitable post-processing process, pressure rollers or plasma equipment can be installed in the production line.
于部分实施方式中,所形成的金属纳米线可进一步进行后处理以提高其导电度,此后处理可为包括如加热、电浆、电晕放电、UV臭氧、压力或上述工艺组合的过程步骤。例如,在固化形成金属纳米线层NWL的步骤后,可利用滚轮施加压力于其上,在一实施例中,可借由一或多个滚轮向金属纳米线层 NWL施加50至3400psi的压力,较佳为可施加100至1000psi、200至800psi 或300至500psi的压力;而上述施加压力的步骤较佳地实施在涂布膜层130 的步骤之前。于部分实施方式中,可同时进行加热与压力之后处理;详言之,所形成的金属纳米线可经由如上文所述的一或多个滚轮施加压力,并同时加热,例如由滚轮施加的压力为10至500psi,较佳为40至100psi;同时将滚轮加热至约70℃与200℃之间,较佳至约100℃与175℃之间,其可提高金属纳米线的导电度。于部分实施方式中,金属纳米线较佳可暴露于还原剂中进行后处理,例如由纳米银线组成的金属纳米线较佳可暴露于银还原剂中进行后处理,银还原剂包括硼氢化物,如硼氢化钠;硼氮化合物,如二甲基胺基硼烷(DMAB);或气体还原剂,诸如氢气(H2)。而所述的暴露时间约10秒至约30分钟,较佳约1分钟至约10分钟。In some embodiments, the formed metal nanowires may be further post-treated to increase their conductivity, which may include process steps such as heating, plasma, corona discharge, UV ozone, pressure, or a combination of the above. For example, after the step of curing to form the metal nanowire layer NWL, a roller may be used to apply pressure thereon. In one embodiment, a pressure of 50 to 3400 psi may be applied to the metal nanowire layer NWL by one or more rollers. Preferably, a pressure of 100 to 1000 psi, 200 to 800 psi or 300 to 500 psi can be applied; and the above step of applying pressure is preferably performed before the step of coating the film layer 130 . In some embodiments, heating and pressure post-processing can be performed simultaneously; in particular, the metal nanowires formed can be subjected to pressure via one or more rollers as described above, and simultaneously heated, such as pressure applied by rollers 10 to 500 psi, preferably 40 to 100 psi; while heating the roller to between about 70°C and 200°C, preferably between about 100°C and 175°C, it can increase the conductivity of the metal nanowires. In some embodiments, the metal nanowires can preferably be exposed to a reducing agent for post-treatment. For example, metal nanowires composed of silver nanowires can preferably be exposed to a silver reducing agent for post-treatment. The silver reducing agent includes hydroboration. compounds, such as sodium borohydride; boron nitrogen compounds, such as dimethylaminoborane (DMAB); or gaseous reducing agents, such as hydrogen ( H2 ). The exposure time is about 10 seconds to about 30 minutes, preferably about 1 minute to about 10 minutes.
本实施方式的其他细节大致上如上述实施方式所述,在此不再赘言。Other details of this embodiment are generally the same as those described in the above-mentioned embodiments, and are not repeated here.
本实用新型的不同实施例的结构可相互引用,并不为上述各具体实施方式的限制。The structures of the different embodiments of the present invention can be referred to each other, and are not limited to the specific embodiments described above.
本实用新型的部分实施方式中,通过催化层的设置而让金属层选择性地设置于基板上的预定位置,故不需整面性的涂布金属,进而达到节省制作成本的效果。In some embodiments of the present invention, the metal layer is selectively disposed on a predetermined position on the substrate through the disposition of the catalytic layer, so it is not necessary to coat the metal on the entire surface, thereby achieving the effect of saving the manufacturing cost.
本实用新型的部分实施方式中,通过设计周边引线及/或标记上具有由金属纳米线所形成的第一或第二覆盖物的覆盖,可以避免对位的过程中所预留的误差空间,故可有效降低周边区的宽度。In some embodiments of the present invention, by designing the surrounding leads and/or markings to have the first or second covering formed by metal nanowires, the error space reserved in the alignment process can be avoided, Therefore, the width of the peripheral area can be effectively reduced.
虽然本实用新型已以多种实施方式揭露如上,然其并非用以限定本实用新型,任何熟习此技艺者,在不脱离本实用新型的精神和范围内,当可作各种的更动与润饰,因此本实用新型的保护范围当视后附的申请专利范围所界定者为准。Although the present utility model has been disclosed above in various embodiments, it is not intended to limit the present utility model. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present invention should be determined by the scope of the appended patent application.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110941358A (en) * | 2018-09-21 | 2020-03-31 | 宸鸿光电科技股份有限公司 | Touch panel, method of making the same, and touch sensor tape |
| CN112346602A (en) * | 2019-08-08 | 2021-02-09 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN112860130A (en) * | 2019-11-26 | 2021-05-28 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN112860091A (en) * | 2019-11-26 | 2021-05-28 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN113031798A (en) * | 2019-12-24 | 2021-06-25 | 宸美(厦门)光电有限公司 | Touch panel and manufacturing method thereof |
| CN113672108A (en) * | 2020-05-14 | 2021-11-19 | 英属维尔京群岛商天材创新材料科技股份有限公司 | touch panel |
| TWI755022B (en) * | 2020-02-28 | 2022-02-11 | 大陸商宸美(廈門)光電有限公司 | Touch panel, method for manufacturing touch panel and device thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110941358A (en) * | 2018-09-21 | 2020-03-31 | 宸鸿光电科技股份有限公司 | Touch panel, method of making the same, and touch sensor tape |
| CN112346602A (en) * | 2019-08-08 | 2021-02-09 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN112860130A (en) * | 2019-11-26 | 2021-05-28 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN112860091A (en) * | 2019-11-26 | 2021-05-28 | 英属维尔京群岛商天材创新材料科技股份有限公司 | Touch panel and manufacturing method thereof |
| CN113031798A (en) * | 2019-12-24 | 2021-06-25 | 宸美(厦门)光电有限公司 | Touch panel and manufacturing method thereof |
| TWI755022B (en) * | 2020-02-28 | 2022-02-11 | 大陸商宸美(廈門)光電有限公司 | Touch panel, method for manufacturing touch panel and device thereof |
| CN113672108A (en) * | 2020-05-14 | 2021-11-19 | 英属维尔京群岛商天材创新材料科技股份有限公司 | touch panel |
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