CN209139815U - Auxiliary output device for automobile synchronizer gear molding apparatus - Google Patents
Auxiliary output device for automobile synchronizer gear molding apparatus Download PDFInfo
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- CN209139815U CN209139815U CN201821444669.XU CN201821444669U CN209139815U CN 209139815 U CN209139815 U CN 209139815U CN 201821444669 U CN201821444669 U CN 201821444669U CN 209139815 U CN209139815 U CN 209139815U
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- chute
- synchronizer gear
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- 238000000465 moulding Methods 0.000 title claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 61
- 230000007704 transition Effects 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 5
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
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- General Details Of Gearings (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种用于汽车同步器齿轮模压设备的辅助输出设备。The utility model relates to an auxiliary output device used for a gear molding device of an automobile synchronizer.
背景技术Background technique
汽车同步器齿轮加工过程中,前道工序是将金属粉末装入模具用大压力压床挤压成型,成型后的同步器齿轮带有金属粉末,需要清理,此外,压床挤压成型即模压设备有近十米高,下模、安装下模的下模板也有2米多高,脱模后,需要用辅助输出设备将汽车同步器齿轮输出。In the process of automobile synchronizer gear processing, the first process is to put metal powder into the mold and extrude it with a high-pressure press. The formed synchronizer gear has metal powder and needs to be cleaned. The equipment is nearly ten meters high, and the lower mold and the lower template for installing the lower mold are also more than 2 meters high. After demoulding, an auxiliary output device is required to output the automobile synchronizer gear.
实用新型内容Utility model content
本实用新型根据以上需求,提供了一种用于汽车同步器齿轮模压设备的辅助输出设备,能输出同步器齿轮。According to the above requirements, the present utility model provides an auxiliary output device for the automobile synchronizer gear molding equipment, which can output the synchronizer gear.
本实用新型的技术方案是:The technical scheme of the present utility model is:
一种用于汽车同步器齿轮模压设备的辅助输出设备,包括模压设备本体,其设置有下模、安装下模的下模板、上模和安装上模的上模板,还包括:An auxiliary output device for a gear molding equipment of an automobile synchronizer, comprising a molding equipment body, which is provided with a lower mold, a lower template for installing the lower mold, an upper mold, and an upper template for installing the upper mold, further comprising:
机架,两只,对称地固定在下模板的两侧;Racks, two, symmetrically fixed on both sides of the lower formwork;
滑轨,其固定在机架上;Slide rails, which are fixed to the rack;
车架;frame;
车轮,四只,其车轴固定在车架上,车轮开设有与滑轨适配的圆环凹槽,其仅能沿着滑轨滚动;Four wheels, the axles of which are fixed on the frame, and the wheels are provided with circular grooves adapted to the slide rails, which can only roll along the slide rails;
机械手,其固定在车架上;The manipulator, which is fixed on the frame;
气缸,其缸体经支架与机架固定、连杆与车架固定;Cylinder, the cylinder body is fixed with the frame by the bracket, and the connecting rod is fixed with the frame;
电磁阀,其出口连通气缸、进口连通气泵,电磁阀的线圈连接模压设备本体的电器控制箱;The solenoid valve, the outlet of which is connected to the cylinder, the inlet is connected to the air pump, and the coil of the solenoid valve is connected to the electrical control box of the molding equipment body;
当模压设备本体完成脱模后,气缸连杆伸张,机械手跟随车架能将下模上的汽车同步器齿轮推出到倾斜设置的输出滑道上。When the body of the molding equipment is demoulded, the cylinder connecting rod is stretched, and the manipulator can follow the frame to push the automobile synchronizer gear on the lower mold to the inclined output slideway.
需要说明的是模压设备本体的电器控制箱由PLC控制,当脱模完成时,上模和安装上模的上模板上升,PLC控制电磁阀动作,气缸连杆伸张送出汽车同步器齿轮,之后,PLC再次控制气缸复位,进入下一个循环。It should be noted that the electrical control box of the molding equipment body is controlled by PLC. When the demoulding is completed, the upper mold and the upper mold plate on which the upper mold is installed are raised, the PLC controls the action of the solenoid valve, and the cylinder connecting rod is stretched to send out the automobile synchronizer gear. After that, The PLC controls the cylinder reset again and enters the next cycle.
作为优选,所述的机械手开设有喇叭口,喇叭口的中心线与所述的汽车同步器齿轮中心相交,机械手由金属板材制成。Preferably, the manipulator is provided with a bell mouth, the center line of the bell mouth intersects with the center of the automobile synchronizer gear, and the manipulator is made of a metal plate.
所述的输出滑道上设置有滑道粉末过滤孔,还包括:The output slideway is provided with slideway powder filter holes, and also includes:
滑道粉末存储箱,其可拆卸地安装在输出滑道的背面,能承接从滑道粉末过滤孔漏下的粉末;The chute powder storage box, which is detachably installed on the back of the output chute, can receive the powder leaking from the chute powder filter hole;
过渡板,其安装在模压机输出平台与输出滑道之间,过渡板开设有过渡板粉末过滤孔;The transition plate is installed between the output platform and the output slideway of the molding press, and the transition plate is provided with a transition plate powder filter hole;
过渡板粉末存储箱,其可拆卸地安装在过渡板的背面,过渡板粉末存储箱能承接从过渡板粉末过滤孔漏下的粉末。The transition plate powder storage box is detachably installed on the back of the transition plate, and the transition plate powder storage box can receive the powder leaked from the powder filter hole of the transition plate.
为了去除同步器齿轮上表面和圆周面上的粉末刷落,所述输出滑道的两侧板开设有卡槽,还包括:In order to remove the powder brushing off on the upper surface and the circumferential surface of the synchronizer gear, the two side plates of the output slideway are provided with card grooves, and also include:
刷子,其刷柄嵌入卡槽,刷毛对准从输出滑道滑落的同步器齿轮,能将同步器齿轮上表面和圆周面上的粉末刷落。The brush handle is embedded in the card slot, and the bristles are aligned with the synchronizer gear sliding down from the output slideway, which can brush off the powder on the upper surface and the circumferential surface of the synchronizer gear.
作为优选,所述滑道粉末存储箱与过渡板粉末存储箱的安装结构相同,其中:Preferably, the chute powder storage box and the transition plate powder storage box have the same installation structure, wherein:
滑道粉末存储箱,呈簸箕状,其下部与所述输出滑道的背面在铰接点铰接,滑道粉末存储箱的两侧板具有翻边,还包括:A chute powder storage box, in the shape of a dustpan, the lower part of which is hinged with the back of the output chute at a hinge point, the two side panels of the chute powder storage box are flanged, and further includes:
栓杆,两只,可转动地安装在输出滑道的背面,栓杆设置有弯角,当弯角转动至翻边下方时,能支撑滑道粉末存储箱不坠落,当弯角转动至离开翻边下方时,滑道粉末存储箱能以铰接点为中心转动,从而倒出粉末。There are two bolt rods, which are rotatably installed on the back of the output slideway. The bolt rods are provided with a corner. When the corner is rotated to the bottom of the flange, it can support the powder storage box of the slideway from falling. When the corner is rotated to leave When under the flanging, the chute powder storage box can be pivoted around the hinge point to pour out the powder.
需要说明的是,所述滑道粉末存储箱与过渡板粉末存储箱的安装结构相同是指滑道粉末存储箱与过渡板粉末存储箱的形状相同,固定方式相同。It should be noted that the same installation structure of the chute powder storage box and the transition board powder storage box means that the chute powder storage box and the transition board powder storage box have the same shape and the same fixing method.
本实用新型具有结构合理、成本低、自动控制产品输出、粉末清理干净、不增加清理成本的有益效果。The utility model has the beneficial effects of reasonable structure, low cost, automatic control of product output, clean powder, and no increase in cleaning cost.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型输出滑道结构示意图。FIG. 2 is a schematic diagram of the structure of the output chute of the present invention.
图3为滑道粉末存储箱相关结构的侧视图。FIG. 3 is a side view of the related structure of the chute powder storage tank.
具体实施方式Detailed ways
现结合附图对本实用新型作进一步的说明:Now in conjunction with the accompanying drawings, the utility model will be further described:
如图所示,一种用于汽车同步器齿轮模压设备的辅助输出设备,包括模压设备本体,其设置有下模31、安装下模31的下模板32、上模和安装上模的上模板,其特征是,还包括:As shown in the figure, an auxiliary output device for automobile synchronizer gear molding equipment includes a molding equipment body, which is provided with a lower mold 31, a lower template 32 for installing the lower mold 31, an upper mold, and an upper template for installing the upper mold , which is characterized in that it also includes:
机架51,两只,对称地固定在下模板32的两侧;Two racks 51 are symmetrically fixed on both sides of the lower template 32;
滑轨52,其固定在机架51上;the slide rail 52, which is fixed on the rack 51;
车架62;frame 62;
车轮63,四只,其车轴固定在车架62上,车轮63开设有与滑轨52适配的圆环凹槽,其仅能沿着滑轨52滚动;There are four wheels 63, the axles of which are fixed on the frame 62, and the wheels 63 are provided with annular grooves adapted to the slide rails 52, which can only roll along the slide rails 52;
机械手61,其固定在车架62上;The manipulator 61, which is fixed on the frame 62;
气缸65,其缸体经支架64与机架51固定、连杆与车架62固定;The cylinder 65, the cylinder body of which is fixed with the frame 51 through the bracket 64, and the connecting rod is fixed with the frame 62;
电磁阀,其出口连通气缸65、进口连通气泵,电磁阀的线圈连接模压设备本体的电器控制箱;The solenoid valve, the outlet of which is connected to the cylinder 65, the inlet is connected to the air pump, and the coil of the solenoid valve is connected to the electrical control box of the molding equipment body;
当模压设备本体完成脱模后,气缸65连杆伸张,机械手61跟随车架62能将下模31上的汽车同步器齿轮4推出到倾斜设置的输出滑道1上。After the body of the molding equipment is demolded, the connecting rod of the cylinder 65 is stretched, and the manipulator 61 can follow the frame 62 to push the automobile synchronizer gear 4 on the lower mold 31 to the inclined output slideway 1 .
机械手61开设有喇叭口,喇叭口的中心线与汽车同步器齿轮4中心相交,机械手61由金属板材制成。The manipulator 61 is provided with a bell mouth, and the center line of the bell mouth intersects with the center of the automobile synchronizer gear 4 , and the manipulator 61 is made of a metal plate.
输出滑道1上设置有滑道粉末过滤孔101,还包括:The output chute 1 is provided with chute powder filter holes 101, and further includes:
滑道粉末存储箱11,其可拆卸地安装在输出滑道1的背面,能承接从滑道粉末过滤孔101漏下的粉末;The chute powder storage box 11, which is detachably installed on the back of the output chute 1, can receive the powder leaked from the chute powder filter hole 101;
过渡板13,其安装在模压机输出平台51与输出滑道1之间,过渡板13开设有过渡板粉末过滤孔;The transition plate 13 is installed between the output platform 51 of the molding press and the output slideway 1, and the transition plate 13 is provided with a transition plate powder filter hole;
过渡板粉末存储箱14,其可拆卸地安装在过渡板14的背面,过渡板粉末存储箱14能承接从过渡板粉末过滤孔漏下的粉末。The transition plate powder storage box 14 is detachably installed on the back of the transition plate 14, and the transition plate powder storage box 14 can receive the powder leaked from the powder filter hole of the transition plate.
输出滑道1的两侧板开设有卡槽102,还包括:The two side plates of the output slideway 1 are provided with card slots 102, which also include:
刷子12,其刷柄嵌入卡槽102,刷毛对准从输出滑道1滑落的同步器齿轮4,能将同步器齿轮4上表面和圆周面上的粉末刷落。The brush 12 has its handle embedded in the card slot 102 , and the bristles are aligned with the synchronizer gear 4 sliding down from the output chute 1 , which can brush off the powder on the upper surface and the circumferential surface of the synchronizer gear 4 .
滑道粉末存储箱11与过渡板粉末存储箱14的安装结构相同,其中:The mounting structure of the chute powder storage box 11 and the transition plate powder storage box 14 is the same, wherein:
滑道粉末存储箱11,呈簸箕状,其下部与输出滑道1的背面在铰接点110铰接,滑道粉末存储箱11的两侧板具有翻边111,还包括:The chute powder storage box 11 is in the shape of a dustpan, the lower part of which is hinged with the back of the output chute 1 at a hinge point 110, the two side plates of the chute powder storage box 11 are provided with flanges 111, and further includes:
栓杆112,两只,可转动地安装在输出滑道1的背面,栓杆112设置有弯角,当弯角转动至翻边111下方时,能支撑滑道粉末存储箱11不坠落,当弯角转动至离开翻边111下方时,滑道粉末存储箱11能以铰接点110为中心转动,从而倒出粉末。There are two bolt rods 112, which are rotatably installed on the back of the output chute 1. The bolt rods 112 are provided with a curved angle. When the curved angle is rotated below the flange 111, it can support the chute powder storage box 11 from falling. When the corner is rotated to leave below the flange 111, the chute powder storage box 11 can be rotated around the hinge point 110, so as to pour out the powder.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444669.XU CN209139815U (en) | 2018-09-04 | 2018-09-04 | Auxiliary output device for automobile synchronizer gear molding apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444669.XU CN209139815U (en) | 2018-09-04 | 2018-09-04 | Auxiliary output device for automobile synchronizer gear molding apparatus |
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| CN209139815U true CN209139815U (en) | 2019-07-23 |
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| CN201821444669.XU Active CN209139815U (en) | 2018-09-04 | 2018-09-04 | Auxiliary output device for automobile synchronizer gear molding apparatus |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958764A (en) * | 2021-01-27 | 2021-06-15 | 无锡市恒特力金属制品有限公司 | High-efficiency production equipment for high-strength gear special for automobile seat adjuster |
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2018
- 2018-09-04 CN CN201821444669.XU patent/CN209139815U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958764A (en) * | 2021-01-27 | 2021-06-15 | 无锡市恒特力金属制品有限公司 | High-efficiency production equipment for high-strength gear special for automobile seat adjuster |
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Address after: 325204 Baotian Industrial Zone, Tangxia Town, Ruian City, Wenzhou City, Zhejiang Province Patentee after: Zhejiang Xunda Industrial Technology Co.,Ltd. Address before: 325204 Baotian Industrial Zone, Tangxia Town, Ruian City, Wenzhou City, Zhejiang Province Patentee before: ZHEJIANG XUNDA INDUSTRIAL TECHNOLOGY CO.,LTD. |
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Address after: 325000 Baotian Industrial Zone, Tangxia Town, Ruian City, Wenzhou City, Zhejiang Province Patentee after: Zhejiang Xunda Industry Co.,Ltd. Country or region after: China Address before: Baotian Industrial Zone, Tangxia Town, Rui'an City, Wenzhou City, Zhejiang Province Patentee before: Zhejiang Xunda Industrial Technology Co.,Ltd. Country or region before: China |
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