CN208906805U - An automatic filling and sealing system - Google Patents
An automatic filling and sealing system Download PDFInfo
- Publication number
- CN208906805U CN208906805U CN201821598538.7U CN201821598538U CN208906805U CN 208906805 U CN208906805 U CN 208906805U CN 201821598538 U CN201821598538 U CN 201821598538U CN 208906805 U CN208906805 U CN 208906805U
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- cup body
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- film
- filling
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- 238000007789 sealing Methods 0.000 title claims abstract description 72
- 239000012528 membrane Substances 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 4
- 239000005022 packaging material Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 20
- 239000000047 product Substances 0.000 description 17
- 238000012856 packing Methods 0.000 description 8
- 210000004907 gland Anatomy 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Closing Of Containers (AREA)
Abstract
本实用新型涉及包装物料技术领域，具体涉及一种自动灌装封口系统，包括机架、设置于机架内的杯体输送机构以及设置于所述机架并沿杯体输送方向依次排布的自动送杯装置、自动充填装置、自动封口机构、自动下盖装置、自动压盖装置和自动出料装置。本实用新型实现了对杯体的自动化送杯‑灌装‑封口‑下盖‑压盖‑出料的全过程，避免了人工将杯体逐个放入杯体输送机构、手动控制充料、手动加压封口、手动加盖和压盖，大大节省劳动力，提高生产效率。
The utility model relates to the technical field of packaging materials, and specifically to an automatic filling and sealing system, including a frame, a cup conveying mechanism arranged in the frame, and an automatic cup conveying device, an automatic filling device, an automatic sealing mechanism, an automatic cover lowering device, an automatic capping device, and an automatic discharging device arranged in the frame and arranged in sequence along the cup conveying direction. The utility model realizes the entire process of automatic cup conveying, filling, sealing, cover lowering, capping, and discharging of the cup body, avoiding the manual process of placing the cup bodies one by one into the cup conveying mechanism, manually controlling the filling, manually pressurizing and sealing, and manually capping and capping, thereby greatly saving labor and improving production efficiency.
Description
Technical field
The utility model relates to packing materials technical fields, and in particular to a kind of auto-filling closure system.
Background technique
Bottle placer is mainly the group product in packing machine, can be divided into liquid-filling machine from the packaging angle to material,
Paste pouring machine, powder filling machine, granular filling machine.
Sealing machine is the machinery for sealing the container for being filled with packing material, after product is packed into packing container, in order to
So that product is sealed, keeps product quality, avoid product from being lost, need to seal packing container, this operation
It is to be completed on sealing machine.In simple terms, sealing machine just refers to after packing container contains product, is sealed to container
It is mechanical.There are many material for making packing container, such as stationery, plastics, glass, ceramics, metal, composite material, and packing container
Form and physical property it is also different, therefore, used sealing form and closing device are also different.Filling and sealing machine
Obtained finished product is produced to include cup body, be filled in the intracorporal material of cup, the sealed membrane for sealing cup body and cover at cup body
Cup lid.
The filling and sealing machine of the prior art, the degree of automation is not high, and labor intensity is big, production efficiency is lower, therefore
Need a kind of auto-filling closure system for saving labour, high production efficiency.
Summary of the invention
In order to overcome shortcoming and defect existing in the prior art, the purpose of this utility model is to provide a kind of saving labor
The auto-filling closure system of power, high production efficiency.
The purpose of this utility model is achieved through the following technical solutions: a kind of auto-filling closure system, including rack, is set
It the cup body conveying mechanism that is placed in rack and is set to the rack and send cup automatically along what cup body conveying direction was successively arranged
Device, apparatus for automatically filling, automatic sealing mechanism, automatic lower cover device, automatic pressing device and automatic discharge apparatus.
Preferably, the cup body conveying mechanism include be respectively arranged at rack both ends drive sprocket and driven sprocket, with
And it is set around the ring chain of the drive sprocket and driven sprocket, the ring chain is provided with the receiving for accommodating cup body
Slot.
Preferably, the driven sprocket is equipped with the tightening regulator for adjusting ring chain rate of tension.
Preferably, the apparatus for automatically filling includes the first charge cylinder, charging basket and the second charge cylinder, and described first fills
Material cylinder and the second charge cylinder are connected to the charging basket.
Preferably, the automatic sealing mechanism include cabinet, control system, the first heat-sealing device, the second heat-sealing device and
Film cutting apparatus, the cabinet are set to the top of the rack, and the set-up of control system is in cabinet, first heat-seal
It sets, the second heat-sealing device and film cutting apparatus are set in turn in the bottom of cabinet along the conveying direction of cup body, first heat-seal
It sets, the second heat-sealing device and film cutting apparatus are electrically connected with control system.
Preferably, the automatic sealing mechanism further includes being set to the electric eye of chassis bottom to film device, the electric eye pair
Film device and control system are electrically connected.
Preferably, the automatic sealing mechanism further include the hair film device set gradually along the conveying direction of sealed membrane, it is remaining
Film wrap-up and film-guiding device, the hair film device and remaining film wrap-up are respectively arranged at the two sides of the cabinet, described
Film-guiding device is used to guide the moving direction of sealed membrane, and the remaining film wrap-up and control system are electrically connected.
Preferably, the automatic discharge apparatus includes the electric eye identifier of cup body for identification, the top for jacking up cup body
Rise cylinder, the material-pulling device for pushing cup body and the feeding unit for exporting cup body.
Preferably, the material-pulling device include the bracket for being set to rack, the pusher cylinder for being set to cradle top and
The charging ram being connect with the output end of the pusher cylinder.
The utility model has the beneficial effects that: the auto-filling closure system of the utility model, is grasped on the rack
When making, the cup body of multiple superpositions is put into automatic cup-feeding device manually, it is starting cup body conveying mechanism, automatic cup-feeding device, automatic
Device for filling, automatic sealing mechanism, automatic lower cover device, automatic pressing device and automatic discharge apparatus, automatic cup-feeding device
On cup body automatically fall into one by one cup body conveying mechanism and to close to automatic discharge apparatus direction between continue conveying, then cup body according to
Secondary progress attal, sealing, lower cover and gland, obtain finished product, and finished product is finally exported automatic fill via automatic discharge apparatus
It fills outside closure system, is transported convenient for being packaged to finished product；Realize to the automation of cup body send cup-it is filling-sealing-lower cover-gland-
The overall process of discharging, avoid manually cup body is put into one by one cup body conveying mechanism, manually control charge, manual pressure sealing,
Capping and gland manually greatly save labour, improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of charging basket described in the utility model.
Appended drawing reference are as follows: 1, rack；2, automatic cup-feeding device；3, automatic lower cover device；4, automatic pressing device；5, actively
Sprocket wheel；6, driven sprocket；7, ring chain；8, tightening regulator；9, the first charge cylinder；10, charging basket；11, the second charge
Cylinder；12, top cover；121, the first cover board；122, the second cover board；13, driving motor；14, cabinet；15, control system；16,
One heat-sealing device；17, the second heat-sealing device；18, film cutting apparatus；19, electric eye is to film device；20, hair film device；21, remaining film is received
Winding apparatus；22, the first deflector roll；23, the second deflector roll；24, third deflector roll；25, the 4th deflector roll；26, the 5th deflector roll；27, electric eye is known
Other device；28, jacking cylinder；29, material-pulling device；291, bracket；292, pusher cylinder；293, charging ram；30, feeding unit；31,
Universal wheel；32, under-chassis pad.
Specific embodiment
For the ease of the understanding of those skilled in the art, below with reference to examples and drawings 1-2 to the utility model make into
The explanation of one step, the content that embodiment refers to not are the restriction to the utility model.
As shown in Figure 1, a kind of auto-filling closure system, including rack 1, the cup body conveying mechanism being set in rack with
And automatic cup-feeding device 2, apparatus for automatically filling, the automatic sealing package for being set to the rack 1 and successively arranging along cup body conveying direction
Mouth mechanism, automatic lower cover device 3, automatic pressing device 4 and automatic discharge apparatus.
When work, the cup body of multiple superpositions is put into automatic cup-feeding device 2 manually, the cup body on automatic cup-feeding device 2 by
A to automatically fall into cup body conveying mechanism and convey to continuing between the direction of automatic discharge apparatus, then cup body is successively filled
Material, sealing, lower cover and gland obtain finished product, and finished product is finally exported auto-filling closure system via automatic discharge apparatus
Outside, it is transported convenient for being packaged to finished product；Realize to the automation of cup body send cup-it is filling-sealing-lower cover-full mistake of gland-discharging
Journey, avoid manually cup body is put into one by one cup body conveying mechanism, manually control charge, manual pressure sealing, manually cover and
Gland greatlys save labour, improves production efficiency.
The cup body conveying mechanism includes drive sprocket 5, driven sprocket 6 and is set around the drive sprocket 5 and driven
The ring chain 7 of sprocket wheel 6, the ring chain 7 are provided with the holding tank for accommodating cup body.Further, the drive chain
Wheel and driven sprocket are respectively arranged at the both ends of rack.
In the present embodiment, in the case where drive sprocket 5 drives rotary action, ring chain 7 is around drive sprocket 5 and driven sprocket
6 cycle rotations drive cup body conveying；By the way that the holding tank for accommodating cup body is arranged in ring chain 7, cup body is avoided to convey
Toppling in the process causes entire auto-filling closure system to be shut down, and substantially increases production efficiency.
The driven sprocket 6 is equipped with the tightening regulator 8 for adjusting 7 rate of tension of ring chain.
In the present embodiment, the tightening regulator 8 of setting avoids filling automatically for adjusting 7 rate of tension of ring chain
Ring chain 7 loosens after dress closure system long-term operation, because the weight of ring chain 7 itself and cup body leads to ring chain
7 portion's inclinations thereto；First is that the cup body for influencing automatic cup-feeding device 2 is accurately fallen into the holding tank for accommodating cup body, cause
Entire auto-filling closure system is shut down, and safety accident is caused, and reduces production efficiency；Second is that influencing apparatus for automatically filling is directed at cup
Body charge, material leakage is serious, increases loss；The sealer of cup body is operated third is that influencing automatic sealing mechanism, influences the rim of a cup of cup body
Sealing effect greatly reduces the quality of product；Fourth is that influencing automatic lower cover device 3 is directed at cup body, lead to cup lid inclination even
It falls；Cup lid and cup body are pressed fifth is that influencing automatic pressing device 4, cause inclined cup lid rupture impaired.
The apparatus for automatically filling includes the first charge cylinder 9, charging basket 10 and the second charge cylinder 11, first charge
Cylinder 9 and the second charge cylinder 11 are connected to the charging basket 10.
In the present embodiment, in actual use, material, the first charge cylinder 9 and the second charge gas are packed into charging basket 10
Cylinder 11 is synchronous to be moved up and down, and the material in charging basket 10 is sucked into the first charge cylinder 9 and the second charge cylinder 11, then by object
Material drains into cup body, and the effect of the first charge cylinder 9 and the second charge cylinder 11 of setting is charge twice, the first charge cylinder
9 and second the material that sucks of charge cylinder 11 reach the 1/3-1/2 of cup body, compared with the apparatus for automatically filling of a charge,
The utility model substantially reduces the time of charge using charge twice, improves production efficiency.Further, described first fills
Material cylinder 9, charging basket 10 and the second charge cylinder 11 are set gradually along the conveying direction of cup body, the first charge cylinder 9 and the
Two charge cylinders 11 are connected to by connecting tube with the charging basket 10, and the foam generated after 9 charge of the first charge cylinder can be reduced,
Avoiding continuous charge from generating foam excessively causes material to leak out, and reduces loss of material, save the cost.
Further, as shown in Figs. 1-2, the apparatus for automatically filling further include for cover the top cover 12 of charging basket 10 with
And the rabbling mechanism for stirring material in charging basket 10, the rabbling mechanism include the blender being set in charging basket 10 and use
In the driving motor 13 of driving blender rotation, the top cover 12 includes the first cover board 121 and hinged with the first cover board 121
Second cover board 122, the driving motor 13 are set to the top of first cover board 121, and first cover board 121 is fixed on material
The top of bucket 10；The first cover board 121 and the second cover board 122 being arranged facilitate observation or fill material into charging basket 10 convenient for unlatching,
The rabbling mechanism of setting be convenient for by the material stirring in charging basket 10 it is uniform, improve the overall quality of product.
The automatic sealing mechanism includes cabinet 14, control system 15, the first heat-sealing device 16,17 and of the second heat-sealing device
Film cutting apparatus 18, the cabinet 14 are set to the top of the rack 1, and the control system 15 is set to cabinet 14, and described
One heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18 are set in turn in the bottom of cabinet 14 along the conveying direction of cup body
Portion, first heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18 are electrically connected with control system 15.
In the present embodiment, after cup body attal, in the case where the control system 15 of automatic sealing mechanism acts on, control the
One heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18 cup body is successively carried out heat-seal process, again heat-seal process and
Film process is cut, manual pressure the first heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18 is avoided, greatlys save labour
Power improves sealer efficiency, and the second heat-sealing device 17 further strengthens sealing, avoids material and leaks from cup body.Described first
Heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18 are installed on the bottom of cabinet by telescopic cylinder.
The automatic sealing mechanism further includes being set to the electric eye of 14 bottom of cabinet to film device 19, and the electric eye fills film
19 are set to be electrically connected with control system 15.
In the present embodiment, using electric eye to the pattern on film device 19 for identification sealed membrane, in the first heat-sealing device
Pattern under the action of 16 on the related sealed membrane of sealed membrane invests on cup body together.In use, when electric eye identifies film device 19
Pattern on sealed membrane out, by electric signal transmission to control system 15, control system 15 controls the first heat-sealing device 16 and carries out heat
Envelope processing, avoids artificial judgment pattern and causes error, influence product quality, the electric eye of setting saves labour to film device 19
Power.Specifically, the electric eye is set between the first heat-sealing device 16 and the second heat-sealing device 17 film device 19.
The automatic sealing mechanism further includes the hair film device 20 set gradually along the conveying direction of sealed membrane, the winding of remaining film
Device 21 and film-guiding device, the hair film device 20 and remaining film wrap-up 21 are respectively arranged at the two sides of the cabinet 14, institute
Film-guiding device is stated for guiding the moving direction of sealed membrane, the remaining film wrap-up 21 is electrically connected with control system 15.
In actual use, the control system 15 controls remaining film wrap-up 21 and winds the sealed membrane after use, and remaining film is received
Winding apparatus 21 drives sealed membrane to issue from hair film device 20, and film-guiding device guides the movement of sealed membrane, when electric eye is to film device 19
Identify the pattern on sealed membrane, by electric signal transmission to control system 15, control system 15 controls remaining film wrap-up 21 and stops
It only winds, keeps sealed membrane static, then control system 15 controls the first heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus
The cup body of 18 pairs of respective lower sections carries out heat-seal process, again heat-seal process respectively and cuts film process, realizes the automatic sealing package to cup body
Mouth processing, saves labour.
Further, the film-guiding device includes the first deflector roll 22, second set gradually along the conveying direction of sealed membrane
Deflector roll 23, third deflector roll 24, the 4th deflector roll 25 and the 5th deflector roll 26, first deflector roll 22, the second deflector roll 23 and third deflector roll
24 are all set in the cabinet 14, and the 4th deflector roll 25 and the 5th deflector roll 26 are all set in the top of rack 1.The guided membrane of setting
When device makes sealed membrane by the first heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18, the cup of sealed membrane and cup body
Mouth is parallel, carries out heat-seal process respectively convenient for the first heat-sealing device 16, the second heat-sealing device 17 and film cutting apparatus 18, seals again
Film process is handled and cut, avoids cup body sealing not in place, leads to product poor sealing effect, influence final product quality.
The automatic discharge apparatus includes the electric eye identifier 27 of cup body for identification, the jacking cylinder for jacking up cup body
28, the feeding unit 30 for pushing the material-pulling device 29 of cup body and for exporting cup body.
In the present embodiment, when electric eye identifier 27, which recognizes cup body, to be passed through, the jacking cylinder 28 jacks up cup body,
Cup body is pushed out to feeding unit 30 by material-pulling device 29 again, cup body is discharged from feeding unit 30, avoid manually by cup body from
It is taken out in ring chain 7, prevents safety accident, while saving labour, improve production efficiency.Further, the electricity
Eye identifier 27 is set to the side wall of rack 1, and the jacking cylinder 28 is set to the automatic pressing device 4 and drive sprocket 5
Between, the material-pulling device 29 is set to the top of the jacking cylinder 28, and it is remote that the feeding unit 30 is set to the rack 1
One end from the automatic cup-feeding device 2；In the present embodiment, the feeding unit 30 is conveyer belt, in other embodiments, institute
Stating feeding unit 30 is smooth track.
The material-pulling device 29 includes the bracket 291 for being set to rack, the pusher cylinder 292 for being set to 291 top of bracket
And the charging ram 293 being connect with the output end of the pusher cylinder 292.
In the present embodiment, after cup body is jacked up by jacking cylinder 28, pusher cylinder 292 is compressed, keeps charging ram 293 close
Bracket 291, and then push cup body close to bracket 291, it avoids and manually takes cup, save labour, improve the degree of automation.Into
One step, the bracket 291 is in " Jiong " type, passes through bracket 291 convenient for cup body；The electric eye identifier 27,28 and of jacking cylinder
Pusher cylinder 292 is electrically connected with the control system 15, by electric signal transmission after making electric eye identifier 27 recognize cup body
To control system 15, control system 15 is moved in control jacking cylinder 28 and pusher cylinder 292, improves automatization level.
In the present embodiment, the auto-filling closure system further includes universal wheel structure 31 and under-chassis pad 32, described universal
Wheel structure 31 and under-chassis pad 32 are all set in the bottom of the rack 1.The auto-filling easy to remove of universal wheel structure 31 of setting seals
Port system erects under-chassis pad 32 when auto-filling closure system is moved to designated place, by auto-filling closure system top
It rises, avoids universal wheel structure 31 from sliding, influence the normal operation of auto-filling closure system.
Above-described embodiment is the preferable implementation of the utility model, and in addition to this, the utility model can be with other sides
Formula realizes that any obvious replacement is in the protection model of the utility model without departing from the concept of the premise utility
Within enclosing.
Claims (9)
1. a kind of auto-filling closure system, it is characterised in that: including rack, the cup body conveying mechanism being set in rack and
Automatic cup-feeding device, apparatus for automatically filling, the automatic sealing for being set to the rack and successively arranging along cup body conveying direction
Structure, automatic lower cover device, automatic pressing device and automatic discharge apparatus.
2. a kind of auto-filling closure system according to claim 1, it is characterised in that: the cup body conveying mechanism includes
It is respectively arranged at the drive sprocket and driven sprocket and the annular for being set around the drive sprocket, driven sprocket at rack both ends
Chain, the ring chain are provided with the holding tank for accommodating cup body.
3. a kind of auto-filling closure system according to claim 2, it is characterised in that: the driven sprocket is equipped with and is used for
Adjust the tightening regulator of ring chain rate of tension.
4. a kind of auto-filling closure system according to claim 1, it is characterised in that: the apparatus for automatically filling includes
First charge cylinder, charging basket and the second charge cylinder, the first charge cylinder and the second charge cylinder connect with the charging basket
It is logical.
5. a kind of auto-filling closure system according to claim 1, it is characterised in that: the automatic sealing mechanism includes
Cabinet, control system, the first heat-sealing device, the second heat-sealing device and film cutting apparatus, the cabinet are set to the top of the rack
Portion, the set-up of control system is in cabinet, the conveying of first heat-sealing device, the second heat-sealing device and film cutting apparatus along cup body
Direction is set in turn in the bottom of cabinet, and first heat-sealing device, the second heat-sealing device and film cutting apparatus are and control system
It is electrically connected.
6. a kind of auto-filling closure system according to claim 5, it is characterised in that: the automatic sealing mechanism also wraps
The electric eye for being set to chassis bottom is included to film device, the electric eye is electrically connected film device and control system.
7. a kind of auto-filling closure system according to claim 5, it is characterised in that: the automatic sealing mechanism also wraps
Include hair film device, remaining film wrap-up and the film-guiding device set gradually along the conveying direction of sealed membrane, the hair film device and
Remaining film wrap-up is respectively arranged at the two sides of the cabinet, and the film-guiding device is used to guide the moving direction of sealed membrane, institute
It states remaining film wrap-up and control system is electrically connected.
8. a kind of auto-filling closure system according to claim 1, it is characterised in that: the automatic discharge apparatus includes
The electric eye identifier of cup body, the jacking cylinder for jacking up cup body, the material-pulling device for pushing cup body and use for identification
In the feeding unit of output cup body.
9. a kind of auto-filling closure system according to claim 8, it is characterised in that: the material-pulling device includes setting
Bracket, the charging ram that is set to the pusher cylinder of cradle top and is connect with the output end of the pusher cylinder in rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821598538.7U CN208906805U (en) | 2018-09-28 | 2018-09-28 | An automatic filling and sealing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821598538.7U CN208906805U (en) | 2018-09-28 | 2018-09-28 | An automatic filling and sealing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208906805U true CN208906805U (en) | 2019-05-28 |
Family
ID=66613991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821598538.7U Active CN208906805U (en) | 2018-09-28 | 2018-09-28 | An automatic filling and sealing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208906805U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113602567A (en) * | 2021-07-30 | 2021-11-05 | 安徽福顺食品有限公司 | A vegetables vacuum packaging device for processing |
-
2018
- 2018-09-28 CN CN201821598538.7U patent/CN208906805U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113602567A (en) * | 2021-07-30 | 2021-11-05 | 安徽福顺食品有限公司 | A vegetables vacuum packaging device for processing |
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