CN207937165U - A bearing defect detection device - Google Patents
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- CN207937165U CN207937165U CN201820388803.2U CN201820388803U CN207937165U CN 207937165 U CN207937165 U CN 207937165U CN 201820388803 U CN201820388803 U CN 201820388803U CN 207937165 U CN207937165 U CN 207937165U
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Abstract
Description
技术领域technical field
本实用新型涉及轴承检测技术领域,特别涉及一种轴承缺陷检测装置。The utility model relates to the technical field of bearing detection, in particular to a bearing defect detection device.
背景技术Background technique
公知的,轴承是机械制造、加工行业必不可缺的核心部件,而轴承套圈在生产加工过程中,由于锻造、热处理、磨削等工艺因素或运输、摆放不当的因素都会给轴承套圈带来凹痕、凸痕等严重外观缺陷,而这些缺陷会直接导致轴承无法装机、给轴承用户和轴承制造商带来重大经济损失,因此,在安装使用之前需要对轴承套圈的外圈和内圈表面进行检测,检测合格才能投入使用,从而避免带来的经济损失。As we all know, bearings are an indispensable core component in machinery manufacturing and processing industries, and during the production and processing of bearing rings, due to forging, heat treatment, grinding and other technological factors or factors such as transportation and improper placement, the bearing rings will be damaged. Serious appearance defects such as dents and convex marks will directly cause the bearing to fail to be installed, and bring significant economic losses to the bearing user and the bearing manufacturer. Therefore, it is necessary to inspect the outer ring and the bearing ring before installation and use The surface of the inner ring is tested, and it can only be put into use after passing the test, so as to avoid economic losses.
现有的检测设备均为一些精密仪器,造价昂贵,不适合一些小型企业,并且现在的轴承检测装置只能检测出轴承某一处的具有缺陷并不能详细的将此处缺陷的大小表示出来。Existing testing equipments are all precision instruments, which are expensive and not suitable for some small enterprises. Moreover, the current bearing testing equipment can only detect a defect in a certain part of the bearing and cannot express the size of the defect in detail.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种轴承缺陷检测装置,旨在解决上述背景技术中出现的问题。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a bearing defect detection device, aiming to solve the problems in the above-mentioned background technology.
本实用新型的技术方案是这样实现的:一种轴承缺陷检测装置,其特征在于:包括支撑底座,所述支撑底座的顶部中心固定连接有伸缩杆,伸缩杆远离底支撑底座的一端固定连接有用于放置轴承的置物台,所述置物台的上方间隔设置有检测装置;所述检测装置包括自转盘和检测纸筒,所述自转盘通过多根支撑杆与支撑底座固定连接,且自转盘上自中心向边缘分别间隔设置有第一圆形口和第二圆形口,第一圆形口的直径大于第二圆形口的直径,第一圆形口和第二圆形口的底部边缘分别向置物台方向延伸有第一检测筒和第二检测筒,所述第一检测筒和第二检测筒之间形成有可以容纳轴承的空腔;所述第一检测筒和第二检测筒的顶部分别向下凹陷形成有与检测纸筒相适配的第一内腔和第二内腔,第一内腔靠近第二内腔的内壁和第二内腔靠近第一内腔的内壁均设有通孔,该通孔的内壁设有凹槽且在该通孔内设有检测组件;所述检测组件包括位于通孔内的检测销,所述检测销靠近空腔的一端固定连接有探头,检测销远离探头的一端固定连接有记录头;所述凹槽的中部设有与检测销固定的复位块,所述复位块的两侧分别设有弹性不一的复位弹簧,各复位弹簧的一端与复位块接触,复位弹簧的另一端分别与凹槽的两侧槽壁接触。The technical scheme of the utility model is realized as follows: a bearing defect detection device, characterized in that: it includes a support base, the top center of the support base is fixedly connected with a telescopic rod, and the end of the telescopic rod far away from the bottom support base is fixedly connected On the storage table where the bearing is placed, a detection device is arranged at intervals above the storage table; the detection device includes a self-rotating plate and a detection paper tube, the self-rotating plate is fixedly connected to the support base through a plurality of support rods, and on the rotating plate A first circular mouth and a second circular mouth are respectively arranged at intervals from the center to the edge, the diameter of the first circular mouth is greater than the diameter of the second circular mouth, and the bottom edges of the first circular mouth and the second circular mouth A first detection cylinder and a second detection cylinder respectively extend toward the direction of the storage table, and a cavity capable of accommodating a bearing is formed between the first detection cylinder and the second detection cylinder; the first detection cylinder and the second detection cylinder The tops of the tops are recessed downwards to form a first inner cavity and a second inner cavity that are compatible with the detection paper tube. The inner wall of the first inner cavity close to the second inner cavity and the inner wall of the second inner cavity close to the first inner cavity are both A through hole is provided, the inner wall of the through hole is provided with a groove and a detection component is arranged in the through hole; the detection component includes a detection pin located in the through hole, and one end of the detection pin close to the cavity is fixedly connected with a Probe, the end of the detection pin away from the probe is fixedly connected with the recording head; the middle part of the groove is provided with a reset block fixed with the detection pin, and the two sides of the reset block are respectively provided with return springs with different elasticity, and each return spring One end of the return spring is in contact with the reset block, and the other end of the return spring is in contact with the groove walls on both sides of the groove respectively.
优选为:靠近记录头的复位弹簧的弹性要大于靠近探头的复位弹簧的弹性。Preferably, the elasticity of the return spring close to the recording head is greater than the elasticity of the return spring close to the probe.
优选为:所述记录头为记录笔。Preferably, the recording head is a recording pen.
优选为:所述检测纸筒的远离各记录头的表面附有一层金属层,所述第一检测筒的外壁与第二检测筒的外壁均设有用于吸附检测纸筒的磁铁块。Preferably, a metal layer is attached to the surface of the detection paper cylinder away from each recording head, and the outer wall of the first detection cylinder and the outer wall of the second detection cylinder are both provided with magnet blocks for absorbing the detection paper cylinder.
优选为:所述检测纸筒靠近各记录头的表面设有用于测量的网格。Preferably, grids for measurement are provided on the surface of the detection paper cylinder close to each recording head.
优选为:所述支撑杆为3根,且3根支撑杆形成一个正三棱柱体。Preferably, there are three support rods, and the three support rods form a regular triangular prism.
通过采用上述技术方案:检测前,将轴承放置于置物台上,通过伸缩杆将置物台抬起并将轴承穿入至空腔内,使得探头与轴承的表面接触,当固定好之后,将检测纸筒分别放入第一内腔和第二内腔内并且通过磁铁块将检测纸筒牢牢的吸附在第一内腔与第二内腔中,通过驱动转盘带动第一检测筒和第二检测筒转动,在第一检测筒转动的过程中,探头画过轴承的外壁时会出现以下三种探测结果:(一)、若轴承的表面无缺陷,则当转盘自转一周结束之后,则会在检测纸筒上留下一圈完好无损的印记;(二)、当轴承的表面有“凸起”的缺陷时,当转盘自转一周结束后,则会在检测纸筒上留下一圈印记,并且该圈印记会有多处印记较重之处;(三)、当轴承的表面有“凹陷”的缺陷时,当转盘自转一周结束后,则会在检测纸筒上留下一圈不连贯的印记,即该圈印记会出现多处空白;当检测完毕之后,检测纸筒上设有用于测量的网格,可根据网格测量出轴承表面缺陷的大小,从而做到精准的分析;支撑杆3根的设置可以在转盘转动的过程中提供给转盘更好的稳定性,从而确保检测的正常运行。By adopting the above technical scheme: before testing, place the bearing on the storage table, lift the storage table through the telescopic rod and penetrate the bearing into the cavity, so that the probe is in contact with the surface of the bearing, and after it is fixed, the detection The paper tubes are put into the first inner cavity and the second inner cavity respectively, and the detection paper tubes are firmly adsorbed in the first inner cavity and the second inner cavity by the magnet block, and the first detection tube and the second detection tube are driven by the driving turntable. The detection cylinder rotates. During the rotation of the first detection cylinder, the following three detection results will appear when the probe passes over the outer wall of the bearing: (1) If the surface of the bearing has no defects, after the turntable completes one rotation, it will be Leave a circle of intact marks on the test paper tube; (2) When the surface of the bearing has "protruding" defects, when the turntable completes one rotation, it will leave a circle of marks on the test paper tube , and there will be many places with heavy marks on the ring; (3), when the surface of the bearing has a "sag" defect, when the turntable completes one rotation, it will leave a circle on the detection paper tube. Coherent imprint, that is, there will be many blanks in the imprint of the circle; after the inspection is completed, there is a grid for measurement on the inspection paper tube, and the size of the surface defect of the bearing can be measured according to the grid, so as to achieve accurate analysis; The setting of three support rods can provide better stability for the turntable during the rotation of the turntable, thereby ensuring the normal operation of the detection.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本实用新型具体实施方式结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;
图2为图1中的A部放大图。Fig. 2 is an enlarged view of part A in Fig. 1 .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型公开了一种轴承缺陷检测装置,在本实用新型具体实施例中,包括支撑底座1,所述支撑底座1的顶部中心固定连接有伸缩杆2,伸缩杆2远离底支撑底座1的一端固定连接有用于放置轴承的置物台3,所述置物台3的上方间隔设置有检测装置4;所述检测装置4包括自转盘41和检测纸筒42,所述自转盘41通过多根支撑杆5与支撑底座1固定连接,且自转盘41上自中心向边缘分别间隔设置有第一圆形口411和第二圆形口412,第一圆形口411的直径大于第二圆形口412的直径,第一圆形口411和第二圆形口412的底部边缘分别向置物台3方向延伸有第一检测筒411a和第二检测筒412a,所述第一检测筒411a和第二检测筒412a之间形成有可以容纳轴承的空腔6;所述第一检测筒411a和第二检测筒412a的顶部分别向下凹陷形成有与检测纸筒42相适配的第一内腔411b和第二内腔412b,第一内腔411b靠近第二内腔412b的内壁和第二内腔412b靠近第一内腔411b的内壁均设有通孔7,该通孔7的内壁设有凹槽71且在该通孔7内设有检测组件8;所述检测组件8包括位于通孔内的检测销81,所述检测销81靠近空腔的一端固定连接有探头82,检测销81远离探头82的一端固定连接有记录头83;所述凹槽71的中部设有与检测销81固定的复位块72,所述复位块72的两侧分别设有弹性不一的复位弹簧73,各复位弹簧73的一端与复位块72接触,复位弹簧73的另一端分别与凹槽71的两侧槽壁接触。As shown in Figure 1, the utility model discloses a bearing defect detection device. In a specific embodiment of the utility model, it includes a support base 1, and a telescopic rod 2 is fixedly connected to the center of the top of the support base 1. The telescopic rod 2 One end away from the bottom support base 1 is fixedly connected with a storage platform 3 for placing bearings, and a detection device 4 is arranged at intervals above the storage platform 3; The turntable 41 is fixedly connected to the support base 1 through a plurality of support rods 5, and a first circular opening 411 and a second circular opening 412 are respectively arranged at intervals from the center to the edge of the rotating disk 41, and the diameter of the first circular opening 411 is Greater than the diameter of the second circular opening 412, the bottom edges of the first circular opening 411 and the second circular opening 412 respectively extend toward the storage table 3 with a first detection cylinder 411a and a second detection cylinder 412a. A cavity 6 capable of accommodating bearings is formed between the detection cylinder 411a and the second detection cylinder 412a; The first inner cavity 411b and the second inner cavity 412b, the inner wall of the first inner cavity 411b close to the second inner cavity 412b and the inner wall of the second inner cavity 412b close to the first inner cavity 411b are all provided with a through hole 7, the through hole The inner wall of 7 is provided with a groove 71 and a detection assembly 8 is provided in the through hole 7; the detection assembly 8 includes a detection pin 81 located in the through hole, and the end of the detection pin 81 close to the cavity is fixedly connected with a probe 82, the end of the detection pin 81 away from the probe 82 is fixedly connected with the recording head 83; the middle part of the groove 71 is provided with a reset block 72 fixed with the detection pin 81, and the two sides of the reset block 72 are respectively provided with different elasticity. One end of each return spring 73 is in contact with the reset block 72, and the other end of the return spring 73 is in contact with the groove walls on both sides of the groove 71 respectively.
在本实用新型具体实施例中,靠近记录头83的复位弹簧73的弹性要大于靠近探头82的复位弹簧73的弹性。In a specific embodiment of the present invention, the elasticity of the return spring 73 close to the recording head 83 is greater than that of the return spring 73 close to the probe 82 .
在本实用新型具体实施例中,所述记录头83为记录笔。In a specific embodiment of the present utility model, the recording head 83 is a recording pen.
在本实用新型具体实施例中,所述检测纸筒42的远离各记录头83的表面附有一层金属层421,所述第一检测筒411a的外壁与第二检测筒412a的外壁均设有用于吸附检测纸筒42的磁铁块9。In a specific embodiment of the present invention, a layer of metal layer 421 is attached to the surface of the detection paper cylinder 42 away from each recording head 83, and the outer wall of the first detection cylinder 411a and the outer wall of the second detection cylinder 412a are equipped with Magnet block 9 for adsorption detection paper tube 42.
在本实用新型具体实施例中,所述检测纸筒42靠近各记录头83的表面设有用于测量的网格。In a specific embodiment of the present utility model, grids for measurement are provided on the surface of the detection paper tube 42 close to each recording head 83 .
在本实用新型具体实施例中,所述支撑杆5为3根,且3根支撑杆5形成一个正三棱柱体。In a specific embodiment of the utility model, there are three support rods 5, and the three support rods 5 form a regular triangular prism.
通过采用上述技术方案:检测前,将轴承放置于置物台上,通过伸缩杆将置物台抬起并将轴承穿入至空腔内,使得探头与轴承的表面接触,当固定好之后,将检测纸筒分别放入第一内腔和第二内腔内并且通过磁铁块将检测纸筒牢牢的吸附在第一内腔与第二内腔中,通过驱动转盘带动第一检测筒和第二检测筒转动,在第一检测筒转动的过程中,探头画过轴承的外壁时会出现以下三种探测结果:(一)、若轴承的表面无缺陷,则当转盘自转一周结束之后,则会在检测纸筒上留下一圈完好无损的印记;(二)、当轴承的表面有“凸起”的缺陷时,当转盘自转一周结束后,则会在检测纸筒上留下一圈印记,并且该圈印记会有多处印记较重之处;(三)、当轴承的表面有“凹陷”的缺陷时,当转盘自转一周结束后,则会在检测纸筒上留下一圈不连贯的印记,即该圈印记会出现多处空白;当检测完毕之后,检测纸筒上设有用于测量的网格,可根据网格测量出轴承表面缺陷的大小,从而做到精准的分析;支撑杆3根的设置可以在转盘转动的过程中提供给转盘更好的稳定性,从而确保检测的正常运行。By adopting the above technical scheme: before testing, place the bearing on the storage table, lift the storage table through the telescopic rod and penetrate the bearing into the cavity, so that the probe is in contact with the surface of the bearing, and after it is fixed, the detection The paper tubes are put into the first inner cavity and the second inner cavity respectively, and the detection paper tubes are firmly adsorbed in the first inner cavity and the second inner cavity by the magnet block, and the first detection tube and the second detection tube are driven by the driving turntable. The detection cylinder rotates. During the rotation of the first detection cylinder, the following three detection results will appear when the probe passes over the outer wall of the bearing: (1) If the surface of the bearing has no defects, after the turntable completes one rotation, it will be Leave a circle of intact marks on the test paper tube; (2) When the surface of the bearing has "protruding" defects, when the turntable completes one rotation, it will leave a circle of marks on the test paper tube , and there will be many places with heavy marks on the ring; (3), when the surface of the bearing has a "sag" defect, when the turntable completes one rotation, it will leave a circle on the detection paper tube. Coherent imprint, that is, there will be many blanks in the imprint of the circle; after the inspection is completed, there is a grid for measurement on the inspection paper tube, and the size of the surface defect of the bearing can be measured according to the grid, so as to achieve accurate analysis; The setting of three support rods can provide better stability for the turntable during the rotation of the turntable, thereby ensuring the normal operation of the detection.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (6)
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| CN201820388803.2U CN207937165U (en) | 2018-03-21 | 2018-03-21 | A bearing defect detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111504639A (en) * | 2020-04-29 | 2020-08-07 | 倪俊极 | Method for detecting physical properties of bearing manufacture |
| CN118090209A (en) * | 2024-04-26 | 2024-05-28 | 山东托耐特轴承有限公司 | Detection equipment for comprehensive detection of carrier roller bearing |
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2018
- 2018-03-21 CN CN201820388803.2U patent/CN207937165U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111504639A (en) * | 2020-04-29 | 2020-08-07 | 倪俊极 | Method for detecting physical properties of bearing manufacture |
| CN118090209A (en) * | 2024-04-26 | 2024-05-28 | 山东托耐特轴承有限公司 | Detection equipment for comprehensive detection of carrier roller bearing |
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Granted publication date: 20181002 Termination date: 20190321 |