CN207829871U - A kind of pure electric vehicle pressure break sled - Google Patents
A kind of pure electric vehicle pressure break sled Download PDFInfo
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- CN207829871U CN207829871U CN201820197640.XU CN201820197640U CN207829871U CN 207829871 U CN207829871 U CN 207829871U CN 201820197640 U CN201820197640 U CN 201820197640U CN 207829871 U CN207829871 U CN 207829871U
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Abstract
本实用新型公开了一种纯电动压裂撬,涉及一种用于油气田深井、中深井、浅井的各种压裂作业设备。它包括撬座,撬座的横向中心线上由左至右依次设置有变频调速交流电机、三缸柱塞泵和液柜,变频调速交流电机一侧设置有通过线缆与变频柜连接的变压器,其另一端设置有通过线缆分别与变频调速交流电机连接的变频柜和控制柜。本实用新型通过采用电机作为动力源的撬装结构,解决了发动机对环境污染严重且作业成本较高的技术问题,撬装结构既可以固定在油气井处进行压裂作业,也可以采用运输工具运输到任何需要的地方进行作业,并且结构紧凑。
The utility model discloses a pure electric fracturing skid, which relates to various fracturing operation equipment used for deep wells, medium-deep wells and shallow wells in oil and gas fields. It includes a skid base, on the horizontal center line of the skid base, there are frequency conversion and speed regulating AC motors, three-cylinder plunger pumps and liquid tanks in sequence from left to right, and one side of the frequency conversion speed regulating AC motors is connected to the frequency conversion cabinet through cables. The other end of the transformer is provided with a frequency conversion cabinet and a control cabinet respectively connected to the frequency conversion and speed regulation AC motor through cables. The utility model solves the technical problem that the engine pollutes the environment seriously and the operation cost is high by using the skid-mounted structure of the motor as the power source. The skid-mounted structure can be fixed at the oil and gas well for fracturing operations, and can also be transported It can be transported to work wherever it is needed, and it is compact.
Description
技术领域technical field
本实用新型涉及一种适合多种类型不同液体的泵送作业设备,可用于油气田深井、中深井、浅井的各种压裂作业,尤其是一种纯电动压裂撬。The utility model relates to a pumping operation equipment suitable for various types of different liquids, which can be used for various fracturing operations of deep wells, medium-deep wells and shallow wells in oil and gas fields, in particular to a pure electric fracturing skid.
背景技术Background technique
对于油气田中后期的开发和生产活动,油气井压裂是油气增产的重要措施,目前,常见的压裂设备大都由台上发动机经液力变速箱通过传动轴带动三缸柱塞泵,从供液车或其它供液设备上吸取压裂液等介质向油气井内注入。For the development and production activities in the middle and late stages of oil and gas fields, fracturing of oil and gas wells is an important measure to increase oil and gas production. The fluid truck or other fluid supply equipment absorbs fracturing fluid and other media and injects them into oil and gas wells.
常见的压裂设备一般均为自走式的车载压裂设备,其采用主车发动机作为工作动力,此种作业方式,发动机将产生大量油烟,由于采用燃油底盘,车辆行驶过程中,亦产生大量尾气排放,对环境造成极大的污染。并且当需要将设备长时间停放井场作业时,造成作业成本较高。Common fracturing equipment is generally self-propelled vehicle-mounted fracturing equipment, which uses the engine of the main vehicle as the working power. In this way of operation, the engine will generate a lot of oily smoke. Exhaust emissions cause great pollution to the environment. Moreover, when the equipment needs to be parked at the well site for a long time, the operating cost is relatively high.
长期以来,由于受国家标准GB1589《汽车、挂车及汽车列车外廓尺寸、轴荷及质量限值》和国家标准GB7258《机动车安全运行技术条件》的限制,现有的压裂设备车(特别是采用两轴或三轴汽车底盘改装的压裂车)设计的整车结构空间利用率不高(造成大量空间的浪费)。如果盲目地增大空间利用率(如更改设计结构),极易出现由于结构的设计不合理在车辆运行过程中(特别是拐弯时)易导致翻车(主要是不符合国家标准GB7258中4.6节“侧倾稳定性及驻车稳定角”)及汽车底盘大梁开裂(各部件布局不合理产生的应力集中)的现象。目前,急需开发一种结构紧凑且采用电机作为动力源的撬装结构的压裂设备。For a long time, due to the restrictions of the national standard GB1589 "Automobiles, Trailers and Automobile Train Outline Dimensions, Axle Load and Quality Limits" and the national standard GB7258 "Technical Conditions for Safe Operation of Motor Vehicles", the existing fracturing equipment vehicles (especially It is a fracturing truck modified with a two-axle or three-axle chassis) and the space utilization rate of the vehicle structure is not high (resulting in a lot of waste of space). If the space utilization rate is increased blindly (such as changing the design structure), it is very easy to cause the vehicle to roll over due to the unreasonable design of the structure (especially when turning) (mainly does not meet the national standard GB7258 Section 4.6 " Rolling stability and parking stability angle") and car chassis beam cracking (stress concentration caused by unreasonable layout of various components). At present, there is an urgent need to develop a skid-mounted fracturing equipment with a compact structure and a motor as a power source.
发明内容Contents of the invention
本实用新型的目的就是克服现有技术的缺点,提供一种纯电动压裂撬,它通过采用电机作为动力源的撬装结构,解决了发动机对环境污染严重且作业成本较高的技术问题。The purpose of the utility model is to overcome the shortcomings of the prior art and provide a pure electric fracturing skid, which solves the technical problems of serious environmental pollution and high operating costs by the engine through the skid-mounted structure using the motor as the power source.
为实现上述目的,本实用新型采用如下技术方案:一种纯电动压裂撬,其包括撬座,撬座的横向中心线上由左至右依次设置有变频调速交流电机、三缸柱塞泵和液柜,变频调速交流电机动力输出端通过传动轴与三缸柱塞泵动力端相连接,三缸柱塞泵液力端通过吸入管汇与液柜相连通,三缸柱塞泵液力端还设置有高压管汇,变频调速交流电机一侧设置有通过线缆与变频柜连接的变压器,其另一端设置有通过线缆分别与变频调速交流电机连接的变频柜和控制柜。本实用新型通过采用电机作为动力源的撬装结构,解决了发动机对环境污染严重且作业成本较高的技术问题,撬装结构既可以固定在油气井处进行压裂作业,也可以采用运输工具运输到任何需要的地方进行作业,并且结构紧凑,在满足国家强制性标准的前提下,大大提高了空间利用率;In order to achieve the above purpose, the utility model adopts the following technical scheme: a pure electric fracturing skid, which includes a skid seat, and the horizontal center line of the skid seat is sequentially provided with a frequency conversion speed regulating AC motor, a three-cylinder plunger The pump and the liquid tank, the power output end of the variable frequency speed regulating AC motor is connected to the power end of the three-cylinder plunger pump through the transmission shaft, the liquid end of the three-cylinder plunger pump is connected to the liquid tank through the suction manifold, and the three-cylinder plunger pump The hydraulic end is also equipped with a high-voltage manifold, one side of the variable frequency speed regulating AC motor is provided with a transformer connected to the frequency conversion cabinet through cables, and the other end is provided with a frequency conversion cabinet and control box connected to the frequency conversion speed regulating AC motor through cables respectively. cabinet. The utility model solves the technical problem that the engine pollutes the environment seriously and the operation cost is high by using the skid-mounted structure of the motor as the power source. It can be transported to any place needed for operation, and has a compact structure, which greatly improves the space utilization rate under the premise of meeting the national mandatory standards;
作为本实用新型的一种改进,所述三缸柱塞泵左侧的撬座上设置有覆盖变频调速交流电机、传动轴、变压器、变频柜和控制柜的防护罩,起到防雨、防尘等作用;As an improvement of the utility model, the skid seat on the left side of the three-cylinder plunger pump is provided with a protective cover covering the frequency conversion and speed regulation AC motor, transmission shaft, transformer, frequency conversion cabinet and control cabinet, so as to prevent rain, Dustproof, etc.;
作为本实用新型的一种改进,所述防护罩两侧分别设置有折叠门,便于防护罩内部件的维修等工作;As an improvement of the utility model, folding doors are respectively arranged on both sides of the protective cover, which is convenient for the maintenance of the inner parts of the protective cover;
作为本实用新型的一种改进,所述变频调速交流电机的频率为40Hz~145 Hz,较大的频率范围,扩大了应用场所;As an improvement of the present utility model, the frequency of the frequency conversion and speed regulation AC motor is 40 Hz to 145 Hz, and the larger frequency range expands the application places;
作为本实用新型的一种改进,所述液柜为矩形结构,其底部四角分别设置有与撬座对应设置的耳板进行销轴铰接的连接耳座,通过将液柜与撬座进行可拆卸式连接,如果液柜内的液体使用完毕后,只需将液柜拆除,通过运输工具运送至输液处,不必将整个撬座进行整体运输,减少运输成本,提高运输效率,并且还可将液柜用作它用(如用作液体混合罐或零散零部件的“工具箱”等);As an improvement of the utility model, the liquid tank has a rectangular structure, and the four corners of the bottom are respectively provided with ear plates corresponding to the skid base for hinged connecting ear seats, and the liquid tank and the skid base are detachable If the liquid in the liquid tank is used up, you only need to remove the liquid tank and transport it to the infusion site by means of transportation. It is not necessary to transport the entire skid base as a whole, which reduces transportation costs and improves transportation efficiency. cabinets for other purposes (such as liquid mixing tanks or "toolboxes" for loose parts, etc.);
作为本实用新型的一种改进,所述连接耳座两两相对布局,通过两个方向(纵向和横向)的相互限制,避免了液柜作业过程中发生晃动现象,结构牢固;As an improvement of the utility model, the connecting lugs are arranged in pairs, and through the mutual restriction in two directions (longitudinal and horizontal), avoiding the shaking phenomenon during the operation of the liquid tank, the structure is firm;
作为本实用新型的一种改进,所述高压管汇从液柜下方穿过,其端部的排液口设置在撬座右端,空间利用率高且便于液体排出;As an improvement of the utility model, the high-pressure manifold passes through the bottom of the liquid tank, and the liquid discharge port at the end is set at the right end of the skid seat, which has high space utilization and is convenient for liquid discharge;
作为本实用新型的一种改进,所述液柜顶部两侧分别设置有吊耳,便于起重设备的吊装。As an improvement of the utility model, lifting lugs are respectively provided on both sides of the top of the liquid tank, which is convenient for hoisting of lifting equipment.
综上所述,本实用新型结构简单,省去了传统产品的液力变速箱等部件,通过操作控制柜调节变频柜内的变频器即可实现对变频调速交流电机的频率进行控制,实现了对变频调速交流电机转速的控制,进而使液柜内液体通过高压管汇输出得到控制,操作方便。To sum up, the utility model has a simple structure, saves the hydraulic gearbox and other components of traditional products, and can control the frequency of the frequency conversion and speed regulation AC motor by operating the control cabinet to adjust the frequency converter in the frequency conversion cabinet, realizing It realizes the control of the speed of the AC motor with variable frequency speed regulation, and then controls the output of the liquid in the liquid tank through the high-pressure manifold, and is easy to operate.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图中1、变频调速交流电机,2、防护罩,3、传动轴,4、三缸柱塞泵,5、撬座,6、液柜,7、变压器,8、变频柜,9、控制柜,10、高压管汇,11、排液口,12、吊耳,13、吸入管汇。In the figure 1. Frequency conversion speed regulation AC motor, 2. Protective cover, 3. Transmission shaft, 4. Three-cylinder plunger pump, 5. Skid seat, 6. Liquid tank, 7. Transformer, 8. Frequency conversion cabinet, 9. Control Cabinet, 10, high pressure manifold, 11, liquid outlet, 12, lifting lug, 13, suction manifold.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, and cannot be construed as limiting the present invention.
需要说明的是,本实用新型实施例中的横向、纵向、左、右等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should be noted that the orientation terms such as horizontal, vertical, left, and right in the embodiments of the present utility model are only relative concepts or refer to the normal use state of the product, and should not be regarded as restrictive .
在图1、图2中,一种纯电动压裂撬,其包括撬座5,撬座5的横向中心线上由左至右依次设置有变频调速交流电机1、三缸柱塞泵4和液柜6。变频调速交流电机1一侧设置有通过线缆与变频柜8连接的变压器7,其另一端设置有通过线缆分别与变频调速交流电机1连接的变频柜8和控制柜9;选用频率为40Hz~145 Hz的变频调速交流电机1,较大的频率范围,扩大了应用场所;液柜6为矩形结构,其底部四角分别设置有与撬座5对应设置的耳板进行销轴铰接的连接耳座,连接耳座两两相对布局,即铰接销轴两两相互垂直设置(如液柜左侧两角的销轴分别与液柜右侧两角的销轴的轴中心线相互垂直),通过两个方向(纵向和横向)的相互限制,避免了液柜6作业过程中发生晃动现象,结构牢固;另外,通过将液柜6与撬座5进行可拆卸式连接,如果液柜6内的液体使用完毕后,只需将液柜6拆除,通过运输工具运送至输液处,不必将整个撬座5进行整体运输,减少运输成本,提高运输效率,并且还可将液柜6用作它用(如用作液体混合罐或零散零部件的“工具箱”等);液柜6顶部两侧还分别设置有吊耳12,便于起重设备的吊装。In Fig. 1 and Fig. 2, a pure electric fracturing skid includes a skid base 5, and a frequency conversion speed regulating AC motor 1 and a three-cylinder plunger pump 4 are sequentially arranged on the transverse center line of the skid base 5 from left to right. and liquid tank6. One side of the variable frequency speed regulating AC motor 1 is provided with a transformer 7 connected to the frequency conversion cabinet 8 through cables, and the other end is provided with a frequency conversion cabinet 8 and a control cabinet 9 respectively connected to the frequency conversion speed regulating AC motor 1 through cables; It is a 40Hz-145Hz frequency conversion speed-regulating AC motor 1 with a large frequency range, which expands the application site; the liquid tank 6 is a rectangular structure, and the four corners of the bottom are respectively provided with ear plates corresponding to the skid seat 5 for pin hinges The connecting lugs of the connecting lugs are arranged in pairs, that is, the hinge pins are arranged perpendicular to each other (for example, the pin shafts at the two corners on the left side of the liquid tank are respectively perpendicular to the axis centerlines of the pin shafts at the two corners on the right side of the liquid tank. ), through the mutual restriction in two directions (longitudinal and horizontal), avoiding the shaking phenomenon of the liquid tank 6 during operation, and the structure is firm; in addition, by detachably connecting the liquid tank 6 with the skid seat 5, if the liquid tank After the liquid in 6 is used up, it is only necessary to dismantle the liquid tank 6 and transport it to the infusion place by means of transportation, without having to transport the entire skid base 5 as a whole, which reduces transportation costs and improves transportation efficiency, and the liquid tank 6 can also be used For other purposes (such as being used as a "toolbox" for liquid mixing tanks or scattered parts); both sides of the top of the liquid tank 6 are also provided with lifting lugs 12, which is convenient for hoisting of lifting equipment.
变频调速交流电机1动力输出端通过传动轴3与三缸柱塞泵4动力端相连接,三缸柱塞泵4液力端通过吸入管汇13与液柜6相连通,与三缸柱塞泵4液力端连通的高压管汇10从液柜6下方(撬座5与液柜6底面之间的空间)穿过,其端部的排液口11设置在撬座5右端,空间利用率高且便于液体排出;三缸柱塞泵4左侧的撬座5上设置有覆盖变频调速交流电机1、传动轴3、变压器7、变频柜8和控制柜9的防护罩2,即变频调速交流电机1、传动轴3、变压器7、变频柜8和控制柜9均设置在防护罩2内,起到防雨、防尘等作用;另外,为了便于防护罩2内部件的维修等工作,防护罩2两侧分别设置有折叠门;本实用新型通过采用变频调速交流电机1作为动力源的撬装结构,解决了发动机对环境污染严重且作业成本较高的技术问题,撬装结构既可以固定在油气井处进行压裂作业,也可以采用运输工具运输到任何需要的地方进行作业,并且结构紧凑,大大提高了空间利用率;The power output end of the frequency conversion speed-regulating AC motor 1 is connected to the power end of the three-cylinder plunger pump 4 through the transmission shaft 3, and the hydraulic end of the three-cylinder plunger pump 4 is connected to the liquid tank 6 through the suction manifold 13, and connected to the three-cylinder column The high-pressure manifold 10 connected to the hydraulic end of the plug pump 4 passes through the bottom of the liquid tank 6 (the space between the skid base 5 and the bottom surface of the liquid tank 6 ), and the liquid discharge port 11 at its end is set at the right end of the skid base 5 , and the space The utilization rate is high and the liquid is easy to discharge; the skid seat 5 on the left side of the three-cylinder plunger pump 4 is provided with a protective cover 2 covering the frequency conversion and speed regulation AC motor 1, the transmission shaft 3, the transformer 7, the frequency conversion cabinet 8 and the control cabinet 9, That is, the frequency conversion speed regulation AC motor 1, the drive shaft 3, the transformer 7, the frequency conversion cabinet 8 and the control cabinet 9 are all arranged in the protective cover 2 to play the functions of preventing rain and dust; For maintenance and other work, folding doors are respectively arranged on both sides of the protective cover 2; the utility model solves the technical problem of serious environmental pollution and high operating cost of the engine by using the frequency conversion and speed regulation AC motor 1 as the skid-mounted structure of the power source. The skid-mounted structure can not only be fixed at the oil and gas well for fracturing operations, but also can be transported to any place needed for operation by means of transportation, and the structure is compact, which greatly improves the space utilization;
本实用新型工作时,可利用井场网电或井场发电机组通过线缆连接变压器7,通过操作控制柜9调节变频柜8内的变频器实现对变频调速交流电机1的频率进行控制,实现了对变频调速交流电机1转速的控制,进而使液柜6内液体通过高压管汇10输出得到控制,操作方便,结构简单。When the utility model works, the transformer 7 can be connected with the well site power grid or the well site generator set through the cable, and the frequency converter in the frequency conversion cabinet 8 can be adjusted by operating the control cabinet 9 to control the frequency of the frequency conversion and speed regulation AC motor 1. The speed control of the variable frequency speed regulating AC motor 1 is realized, and the output of the liquid in the liquid tank 6 through the high pressure manifold 10 is controlled, and the operation is convenient and the structure is simple.
本实施例并非对本实用新型的形状、结构等作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化,均属于本实用新型技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, structure, etc. of the present utility model. Any simple modification or equivalent change made to the above embodiments according to the technical essence of the present utility model belongs to the protection scope of the technical solution of the utility model. .
Claims (8)
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111957258A (en) * | 2020-08-17 | 2020-11-20 | 湖北中油科昊机械制造有限公司 | Hydraulic transmission type fracturing pry |
| CN112127863A (en) * | 2020-09-22 | 2020-12-25 | 中油国家油气钻井装备工程技术研究中心有限公司 | Integrated frequency conversion fracturing sledge |
| WO2022120823A1 (en) * | 2020-12-11 | 2022-06-16 | 烟台杰瑞石油装备技术有限公司 | Fracturing equipment |
| US11592020B2 (en) | 2020-12-11 | 2023-02-28 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd | Fracturing equipment |
| US11680474B2 (en) | 2019-06-13 | 2023-06-20 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US11746636B2 (en) | 2019-10-30 | 2023-09-05 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US12173594B2 (en) | 2019-06-13 | 2024-12-24 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12326074B2 (en) | 2019-06-13 | 2025-06-10 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
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2018
- 2018-02-06 CN CN201820197640.XU patent/CN207829871U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US11680474B2 (en) | 2019-06-13 | 2023-06-20 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US12173594B2 (en) | 2019-06-13 | 2024-12-24 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12312930B2 (en) | 2019-06-13 | 2025-05-27 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12326074B2 (en) | 2019-06-13 | 2025-06-10 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US11746636B2 (en) | 2019-10-30 | 2023-09-05 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US12180819B2 (en) | 2019-10-30 | 2024-12-31 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| CN111957258A (en) * | 2020-08-17 | 2020-11-20 | 湖北中油科昊机械制造有限公司 | Hydraulic transmission type fracturing pry |
| CN111957258B (en) * | 2020-08-17 | 2021-07-13 | 湖北中油科昊机械制造有限公司 | Hydraulic transmission type fracturing pry |
| CN112127863A (en) * | 2020-09-22 | 2020-12-25 | 中油国家油气钻井装备工程技术研究中心有限公司 | Integrated frequency conversion fracturing sledge |
| WO2022120823A1 (en) * | 2020-12-11 | 2022-06-16 | 烟台杰瑞石油装备技术有限公司 | Fracturing equipment |
| US11592020B2 (en) | 2020-12-11 | 2023-02-28 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd | Fracturing equipment |
| US12281648B2 (en) | 2020-12-11 | 2025-04-22 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing equipment |
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