CN207818556U - A cooling element and IGBT module - Google Patents
A cooling element and IGBT module Download PDFInfo
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Abstract
Description
技术领域technical field
本公开涉及散热器技术领域,具体地,涉及一种散热元件和IGBT模组。The present disclosure relates to the technical field of heat sinks, and in particular, to a heat dissipation element and an IGBT module.
背景技术Background technique
IGBT(Insulated Gate Bipolar Transistor)是一种由双极型三极管和绝缘栅型场效应管组成的复合全控型电压驱动式功率半导体器件,广泛应用于各种电子设备上。随着变频器等高电流电子设备的发展,对于IGBT芯片的性能提出了更高的要求,IGBT芯片承受更高的电流,其工作时产生的热量不断增加,因此需要散热元件来加速散热。IGBT (Insulated Gate Bipolar Transistor) is a composite fully-controlled voltage-driven power semiconductor device composed of a bipolar transistor and an insulated gate field effect transistor, and is widely used in various electronic devices. With the development of high-current electronic equipment such as frequency converters, higher requirements are put forward for the performance of IGBT chips. IGBT chips withstand higher currents, and the heat generated during their work continues to increase. Therefore, cooling elements are needed to accelerate heat dissipation.
现有IGBT散热元件中往往通过一体成型来设置散热柱来增大散热面积和增强散热能力。但是,一体成型散热柱的制备对一体成型的模具的损耗较高,模具使用寿命非常短。In the existing IGBT heat dissipation components, the heat dissipation columns are often provided through integral molding to increase the heat dissipation area and enhance the heat dissipation capability. However, the preparation of the integrally formed heat dissipation column has a high loss on the integrally formed mold, and the service life of the mold is very short.
实用新型内容Utility model content
本公开的目的是提供一种散热元件,该散热元件具有良好的散热效果且不需要通过一体成型来形成散热柱。The purpose of the present disclosure is to provide a heat dissipation element, which has a good heat dissipation effect and does not need to form a heat dissipation column through integral molding.
为了实现上述目的,本公开提供了一种散热元件,该散热元件包括散热本体和散热柱,所述散热本体为铝硅碳散热本体;所述散热柱的一端通过焊层固定在所述铝硅碳散热本体的下侧表面上,所述散热柱的另一端为自由端。In order to achieve the above purpose, the present disclosure provides a heat dissipation element, the heat dissipation element includes a heat dissipation body and a heat dissipation column, the heat dissipation body is an AlSiC heat dissipation body; one end of the heat dissipation column is fixed on the AlSi On the lower surface of the carbon heat dissipation body, the other end of the heat dissipation column is a free end.
可选地,所述散热柱为多个;所述散热柱为铜柱、铝柱、铝合金柱和铝覆铜柱中的至少一种。Optionally, there are multiple heat dissipation columns; the heat dissipation columns are at least one of copper columns, aluminum columns, aluminum alloy columns, and aluminum copper-clad columns.
可选地,所述散热柱的拔模角β为0度~4度,所述散热柱的高度为5~10毫米,所述散热柱的横截面为圆形且所述散热柱的横截面的直径为2~6毫米。Optionally, the draft angle β of the heat dissipation column is 0 degrees to 4 degrees, the height of the heat dissipation column is 5 to 10 mm, the cross section of the heat dissipation column is circular, and the cross section of the heat dissipation column is The diameter is 2-6mm.
可选地,所述散热柱为多个,相邻两个所述散热柱的距离为0.4毫米~1.1毫米,所述散热柱的拔模角β为0度~2度。Optionally, there are multiple heat dissipation columns, the distance between two adjacent heat dissipation columns is 0.4 millimeters to 1.1 millimeters, and the draft angle β of the heat dissipation columns is 0 degrees to 2 degrees.
可选地,所述散热柱为多组散热柱,所述多组散热柱沿所述铝硅碳散热本体的长度方向间隔设置,所述多组散热柱包括沿所述铝硅碳散热本体的长度方向交替设置的第一子组的散热柱和第二子组的散热柱(5)所述第一子组的散热柱和所述第二子组的散热柱中均包括沿所述铝硅碳散热本体的宽度方向间隔设置的多个散热柱。Optionally, the heat dissipation columns are multiple groups of heat dissipation columns, and the multiple groups of heat dissipation columns are arranged at intervals along the length direction of the AlSiC heat dissipation body, and the multiple groups of heat dissipation columns include The heat dissipation columns of the first subgroup and the heat dissipation columns of the second subgroup arranged alternately in the length direction (5). The heat dissipation columns of the first subgroup and the heat dissipation columns of the second subgroup all include A plurality of heat dissipation columns arranged at intervals in the width direction of the carbon heat dissipation body.
可选地,所述焊层为Pb基焊层或Sn基焊层;所述焊层的厚度为0.01mm~0.5mm;所述焊层分布于所述散热柱与所述铝硅碳散热本体结合的区域且为连续的焊层。Optionally, the solder layer is a Pb-based solder layer or a Sn-based solder layer; the thickness of the solder layer is 0.01 mm to 0.5 mm; the solder layer is distributed between the heat dissipation column and the aluminum-silicon-carbon heat dissipation body Bonded area and continuous solder layer.
可选地,所述焊层为PbSn焊层、PbSnAg焊层、SnAg焊层或SnSb焊层。Optionally, the solder layer is a PbSn solder layer, a PbSnAg solder layer, a SnAg solder layer or a SnSb solder layer.
可选地,所述铝硅碳散热本体包括碳化硅多孔骨架和通过渗铝一体成型的结合在所述碳化硅多孔骨架内部的铝。Optionally, the aluminum-silicon-carbon heat dissipation body includes a silicon carbide porous framework and aluminum bonded inside the silicon carbide porous framework integrally formed by aluminizing.
可选地,所述铝硅碳散热本体和所述焊层之间还具有镀层,所述镀层为镀镍层、镀镍金层和镀铜层中的至少一种。Optionally, there is a plating layer between the aluminum silicon carbon heat dissipation body and the solder layer, and the plating layer is at least one of a nickel plating layer, a nickel gold plating layer and a copper plating layer.
可选地,所述镀层的厚度为3~30微米。Optionally, the thickness of the coating is 3-30 microns.
可选地,该散热元件还包括陶瓷覆铝导热体,所述铝硅碳散热本体上一体成型地结合有一个或多个所述陶瓷覆铝导热体,所述散热柱与所述陶瓷覆铝导热体分别设置在所述铝硅碳散热本体的相对的两个表面上。Optionally, the heat dissipation element also includes a ceramic aluminum-clad heat conductor, and one or more ceramic aluminum-clad heat conductors are integrally formed on the aluminum-silicon-carbon heat dissipation body, and the heat dissipation column and the ceramic aluminum-clad heat conductor are integrally formed. The heat conductors are respectively arranged on two opposite surfaces of the AlSiC heat dissipation body.
可选地,所述陶瓷覆铝导热体包括陶瓷绝缘板和设置于所述陶瓷绝缘板的相对的两个表面上的第一铝层和第二铝层,并且所述陶瓷绝缘板通过所述第一铝层一体成型地连接在所述铝硅碳散热本体上;所述陶瓷绝缘板将所述第二铝层与所述第一铝层隔离,且所述第二铝层和所述铝硅碳散热本体隔离。Optionally, the ceramic aluminum-clad heat conductor includes a ceramic insulating plate and a first aluminum layer and a second aluminum layer disposed on two opposite surfaces of the ceramic insulating plate, and the ceramic insulating plate passes through the The first aluminum layer is integrally connected to the aluminum silicon carbon heat dissipation body; the ceramic insulating plate isolates the second aluminum layer from the first aluminum layer, and the second aluminum layer and the aluminum Silicon carbon heat dissipation body isolation.
可选地,所述铝硅碳散热本体与所述第一铝层相连接的表面为平整表面。Optionally, the surface of the AlSiC heat dissipation body connected to the first aluminum layer is a flat surface.
可选地,所述铝硅碳散热本体上开设有一个或多个槽,所述陶瓷覆铝导热体嵌入所述槽内。Optionally, one or more grooves are opened on the AlSiC heat dissipation body, and the ceramic aluminum-clad heat conductor is embedded in the grooves.
可选地,所述第二铝层的上表面与所述铝硅碳散热本体的所述槽以外的上表面形成平整表面。Optionally, the upper surface of the second aluminum layer and the upper surface of the AlSiC heat dissipation body other than the groove form a flat surface.
可选地,所述第二铝层与陶瓷绝缘板连接表面的相对表面还一体成型地连接有铜层,所述铜层的厚度为0.2~0.6mm。Optionally, the surface opposite to the connecting surface of the second aluminum layer and the ceramic insulating board is integrally connected with a copper layer, and the thickness of the copper layer is 0.2-0.6 mm.
可选地,所述铝硅碳散热本体上开设有一个或多个槽,所述陶瓷覆铝导热体嵌入所述槽内。Optionally, one or more grooves are opened on the AlSiC heat dissipation body, and the ceramic aluminum-clad heat conductor is embedded in the grooves.
可选地,所述铜层的上表面与所述铝硅碳散热本体的所述槽以外的上表面形成平整表面。Optionally, the upper surface of the copper layer and the upper surface of the AlSiC heat dissipation body other than the groove form a flat surface.
可选地,所述陶瓷绝缘板为氧化铝陶瓷板、增韧氧化铝陶瓷板、氮化铝陶瓷板或氮化硅陶瓷板;所述第一铝层和所述第二铝层为纯铝层和/或铝合金层。Optionally, the ceramic insulating plate is an alumina ceramic plate, a toughened alumina ceramic plate, an aluminum nitride ceramic plate or a silicon nitride ceramic plate; the first aluminum layer and the second aluminum layer are pure aluminum layer and/or aluminum alloy layer.
可选地,所述第一铝层的厚度为0.02~0.15mm,所述陶瓷绝缘板的厚度为0.25~1mm,所述第二铝层的厚度为0.02~1.0mm。Optionally, the thickness of the first aluminum layer is 0.02-0.15 mm, the thickness of the ceramic insulating plate is 0.25-1 mm, and the thickness of the second aluminum layer is 0.02-1.0 mm.
另一方面,本公开还提供了一种IGBT模组,该IGBT模组包括IGBT电路板和如上所述的散热元件。On the other hand, the present disclosure also provides an IGBT module, the IGBT module includes an IGBT circuit board and the heat dissipation element as described above.
通过上述技术方案,本公开将散热柱通过焊层焊接在铝硅碳散热本体上,在保证散热效果的同时,不需要进行一体成型来形成散热柱,由此大大降低了一体成型模具的脱模损耗,延长了一体成型模具的寿命。Through the above technical solution, the present disclosure welds the heat dissipation column on the aluminum silicon carbon heat dissipation body through the welding layer. While ensuring the heat dissipation effect, it does not need to be integrally formed to form the heat dissipation column, thereby greatly reducing the demoulding of the integral molding mold loss, prolonging the life of the one-piece mold.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present disclosure, and constitute a part of the description, together with the following specific embodiments, are used to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the attached picture:
图1是不具有陶瓷覆铝导热体的散热元件剖视图。Fig. 1 is a cross-sectional view of a heat dissipation element without a ceramic aluminum-clad heat conductor.
图2是具有凸起式结合的陶瓷覆铝导热体的散热元件剖视图。Fig. 2 is a cross-sectional view of a heat dissipation element with a convexly bonded ceramic aluminum-clad heat conductor.
图3是具有嵌入式结合陶瓷覆铝导热体的散热元件剖视图。Fig. 3 is a cross-sectional view of a heat dissipation element with an embedded ceramic aluminum-clad heat conductor.
图4是散热元件的底视图。Fig. 4 is a bottom view of the heat dissipation element.
图5是具有凸起式结合的陶瓷覆铝导热体的散热元件的剖视图。Fig. 5 is a cross-sectional view of a heat dissipation element with a convexly bonded ceramic aluminum-clad heat conductor.
附图标记说明Explanation of reference signs
1 铝硅碳散热本体 2 陶瓷绝缘板1 Aluminum silicon carbon heat sink body 2 Ceramic insulation board
3 第一铝层 4 第二铝层3 First aluminum layer 4 Second aluminum layer
5 散热柱 6 焊层5 Heat dissipation post 6 Solder layer
7 槽 8 第一子组7 Slot 8 First Subgroup
9 第二子组9 second subgroup
具体实施方式Detailed ways
以下结合附图对本公开的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公开。Specific embodiments of the present disclosure will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present disclosure, and are not intended to limit the present disclosure.
在本公开中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指图1图面所示的方向。In the present disclosure, the used orientation words such as "up, down, left, and right" generally refer to the directions shown in the plane of FIG. 1 unless stated otherwise.
一方面,本公开提供了一种散热元件,该散热元件包括散热本体和散热柱5,所述散热本体为铝硅碳散热本体1;所述散热柱5的一端通过焊层6固定在所述铝硅碳散热本体1的下侧表面上,所述散热柱5的另一端为自由端。On the one hand, the present disclosure provides a heat dissipation element, the heat dissipation element includes a heat dissipation body and a heat dissipation column 5, the heat dissipation body is an AlSiC heat dissipation body 1; one end of the heat dissipation column 5 is fixed on the On the lower surface of the AlSiC heat dissipation body 1 , the other end of the heat dissipation column 5 is a free end.
其中,可以在所述铝硅碳散热本体1和所述散热柱5之间通过添加焊料并进行焊接处理的方式来形成所述焊层6。所述焊接处理不需要模具,可以将所述散热柱5和所述铝硅碳散热本体1通过导向板进行组装,并用石墨压板压住导向板以使得所述散热柱5靠近所述铝硅碳散热本体1,然后进行焊接。所述焊接处理可以在还原或惰性气氛下的焊接炉中进行,焊接温度可以为270~395℃。Wherein, the welding layer 6 can be formed between the AlSiC heat dissipation body 1 and the heat dissipation column 5 by adding solder and performing welding treatment. The welding process does not require a mold, and the heat dissipation column 5 and the AlSiC heat dissipation body 1 can be assembled through a guide plate, and a graphite pressure plate is used to press the guide plate so that the heat dissipation column 5 is close to the AlSiC Dissipate heat from the main body 1, and then perform welding. The welding treatment can be carried out in a welding furnace under reducing or inert atmosphere, and the welding temperature can be 270-395°C.
可选地,所述散热柱5为多个;所述散热柱5为铜柱、铝柱、铝合金柱和铝覆铜柱中的至少一种。为了增强散热导热的效果,优选所述散热柱5为铜柱。Optionally, there are multiple heat dissipation columns 5; the heat dissipation columns 5 are at least one of copper columns, aluminum columns, aluminum alloy columns, and aluminum copper-clad columns. In order to enhance the effect of heat dissipation and heat conduction, it is preferable that the heat dissipation column 5 is a copper column.
可选地,所述散热柱5的拔模角β为0度~4度。这样的设置有助于焊接完成后所述散热柱与导向板的分离。为了进一步增强散热效果,优选所述散热柱5的拔模角β为0度~2度。Optionally, the draft angle β of the cooling column 5 is 0°-4°. Such an arrangement helps to separate the heat dissipation column from the guide plate after welding. In order to further enhance the heat dissipation effect, preferably, the draft angle β of the heat dissipation column 5 is 0°-2°.
可选地,所述散热柱5的高度为5~10毫米。通过合理设置散热柱5的高度,可以便于保证散热柱5的散热效果。Optionally, the height of the cooling column 5 is 5-10 mm. By reasonably setting the height of the heat dissipation column 5 , the heat dissipation effect of the heat dissipation column 5 can be easily ensured.
可选地,所述散热柱5的横截面为圆形且所述散热柱5的横截面的平均直径为2~6毫米。通过合理设置散热柱5的横截面的平均直径,可以便于保证散热柱5的散热效果。其中,在拔模角β不为0的情况下,所述平均直径为散热柱5的自由端的直径与散热柱5与焊层6连接的焊接段的直径的平均值。Optionally, the cross section of the heat dissipation column 5 is circular and the average diameter of the cross section of the heat dissipation column 5 is 2-6 mm. By reasonably setting the average diameter of the cross section of the heat dissipation column 5 , the heat dissipation effect of the heat dissipation column 5 can be easily ensured. Wherein, when the draft angle β is not 0, the average diameter is the average value of the diameter of the free end of the cooling post 5 and the diameter of the welding section connecting the cooling post 5 and the solder layer 6 .
可选地,所述散热柱5为多个,相邻两个所述散热柱5的距离为0.4毫米~1.1毫米。这样的设置至少一定程度上可以降低相邻两个散热柱5之间的互相干涉,从而可以保证每个散热柱5的正常热交换。Optionally, there are multiple heat dissipation columns 5 , and the distance between two adjacent heat dissipation columns 5 is 0.4 mm to 1.1 mm. Such an arrangement can reduce the mutual interference between two adjacent cooling columns 5 at least to a certain extent, thereby ensuring the normal heat exchange of each cooling column 5 .
可选地,如图4所示,所述散热柱5为多组散热柱5,所述多组散热柱5沿所述铝硅碳散热本体1的长度方向间隔设置,所述多组散热柱5包括沿所述铝硅碳散热本体1的长度方向交替设置的第一子组8的散热柱5和第二子组9的散热柱5,所述第一子组8的散热柱5和所述第二子组9的散热柱5中均包括沿所述铝硅碳散热本体1的宽度方向间隔设置的多个散热柱5。其中,相邻所述第一子组8的散热柱5和所述第二子组9的散热柱5可以交错排布。可以理解的是,交替设置的第一子组8的散热柱5和所述第二子组9的散热柱5可以使得多个散热柱5在所述铝硅碳散热本体1上分布合理,可以保证散热柱5的热交换能力。Optionally, as shown in FIG. 4, the heat dissipation columns 5 are multiple groups of heat dissipation columns 5, and the multiple groups of heat dissipation columns 5 are arranged at intervals along the length direction of the AlSiC heat dissipation body 1. The multiple groups of heat dissipation columns 5 includes the heat dissipation columns 5 of the first subgroup 8 and the heat dissipation columns 5 of the second subgroup 9 arranged alternately along the length direction of the AlSiC heat dissipation body 1, and the heat dissipation columns 5 of the first subgroup 8 and the heat dissipation columns 5 of the second subgroup 9 The heat dissipation pillars 5 of the second subgroup 9 each include a plurality of heat dissipation pillars 5 arranged at intervals along the width direction of the AlSiC heat dissipation body 1 . Wherein, the cooling columns 5 of the adjacent first subgroup 8 and the cooling columns 5 of the second subgroup 9 may be alternately arranged. It can be understood that the alternate arrangement of the heat dissipation columns 5 of the first subgroup 8 and the heat dissipation columns 5 of the second subgroup 9 can make the distribution of the plurality of heat dissipation columns 5 on the AlSiC heat dissipation body 1 reasonable, and can The heat exchange capacity of the cooling column 5 is guaranteed.
可选地,所述焊层6为Pb基焊层或Sn基焊层。选择Pb基焊层和Sn基焊层具有易于焊接加工的优势。Optionally, the solder layer 6 is a Pb-based solder layer or a Sn-based solder layer. Selecting the Pb-based solder layer and the Sn-based solder layer has the advantage of being easy to solder and process.
可选地,所述焊层6为PbSn焊层、PbSnAg焊层、SnAg焊层或SnSb焊层。Optionally, the solder layer 6 is a PbSn solder layer, a PbSnAg solder layer, a SnAg solder layer or a SnSb solder layer.
可选地,所述焊层6的厚度为0.01mm~0.5mm。设置这样的厚度有利于节省物料、提高焊接强度和导热效果。Optionally, the thickness of the solder layer 6 is 0.01mm˜0.5mm. Setting such a thickness is beneficial to saving materials, improving welding strength and heat conduction effect.
可选地,所述焊层分布于所述散热柱(5)与所述铝硅碳散热本体(1)结合的区域且为连续的焊层。Optionally, the welding layer is distributed in the area where the heat dissipation column (5) is combined with the AlSiC heat dissipation body (1) and is a continuous welding layer.
可选地,所述铝硅碳散热本体1包括碳化硅多孔骨架和通过渗铝一体成型的结合在所述碳化硅多孔骨架内部的铝。所述填充在碳化硅多孔骨架内的铝可以通过一体成型的方式填充在碳化硅多孔骨架内;还可以使用粉末冶金法制备铝硅碳散热本体:先制备得到碳化硅颗粒,将所述碳化硅颗粒按照一定的比例与铝粉混合后经过冷压成型、热压、退火和保温制备得到铝硅碳散热本体;所述填充在碳化硅多孔骨架内的铝可以增强散热本体的结构强度以及连接强度。Optionally, the AlSiC heat dissipation body 1 includes a silicon carbide porous skeleton and aluminum bonded inside the silicon carbide porous skeleton integrally formed by aluminizing. The aluminum filled in the silicon carbide porous skeleton can be filled in the silicon carbide porous skeleton by integral molding; the aluminum-silicon-carbon heat dissipation body can also be prepared by powder metallurgy: firstly, silicon carbide particles are prepared, and the silicon carbide The particles are mixed with aluminum powder in a certain proportion, and then the aluminum silicon carbon heat dissipation body is prepared through cold pressing, hot pressing, annealing and heat preservation; the aluminum filled in the silicon carbide porous skeleton can enhance the structural strength and connection strength of the heat dissipation body .
可选地,所述铝硅碳散热本体1和所述焊层6之间还具有镀层。所述镀层有利于增加焊层的强度。Optionally, there is a plating layer between the AlSiC heat dissipation body 1 and the solder layer 6 . The coating is beneficial to increase the strength of the welding layer.
可选地,所述镀层为镀镍层、镀镍金层和镀铜层中的至少一种。选择镀层为镀镍层、镀镍金层和镀铜层中的至少一种有助于镀层的形成并且有助于增加焊层的强度。Optionally, the plating layer is at least one of nickel plating, nickel gold plating and copper plating. Selecting the plating layer as at least one of the nickel plating layer, the nickel gold plating layer and the copper plating layer is conducive to the formation of the plating layer and to increasing the strength of the soldering layer.
可选地,所述镀层的厚度为3~30微米。Optionally, the thickness of the coating is 3-30 microns.
可选地,该散热元件还包括陶瓷覆铝导热体,所述铝硅碳散热本体1上一体成型地结合有一个或多个所述陶瓷覆铝导热体,所述散热柱5与所述陶瓷覆铝导热体分别设置在所述铝硅碳散热本体1的相对的两个表面上。Optionally, the heat dissipation element also includes a ceramic aluminum-coated heat conductor, and one or more ceramic aluminum-coated heat conductors are integrally formed on the aluminum-silicon-carbon heat dissipation body 1, and the heat dissipation column 5 and the ceramic The aluminum-coated heat conductors are respectively arranged on two opposite surfaces of the AlSiC heat dissipation body 1 .
可选地,所述陶瓷覆铝导热体包括陶瓷绝缘板2和设置于所述陶瓷绝缘板2的相对的两个表面上的第一铝层3和第二铝层4,并且所述陶瓷绝缘板2通过所述第一铝层3一体成型地连接在所述铝硅碳散热本体1上;所述陶瓷绝缘板2将所述第二铝层4与所述第一铝层3隔离,且所述第二铝层4和所述铝硅碳散热本体1隔离。所述第一铝层3一体成型的连接散热本体1和陶瓷绝缘板2,各层级结构之间无空洞与裂隙,可以提高散热元件的强度、耐压性与散热效率,延长使用寿命。Optionally, the ceramic aluminum-clad heat conductor includes a ceramic insulating plate 2 and a first aluminum layer 3 and a second aluminum layer 4 disposed on two opposite surfaces of the ceramic insulating plate 2, and the ceramic insulating The plate 2 is integrally connected to the AlSiC heat dissipation body 1 through the first aluminum layer 3; the ceramic insulating plate 2 isolates the second aluminum layer 4 from the first aluminum layer 3, and The second aluminum layer 4 is isolated from the AlSiC heat dissipation body 1 . The first aluminum layer 3 is integrally formed to connect the heat dissipation body 1 and the ceramic insulating plate 2, and there are no voids or cracks between the layers, which can improve the strength, pressure resistance and heat dissipation efficiency of the heat dissipation element, and prolong the service life.
可选地,所述铝硅碳散热本体1与所述第一铝层3相连接的表面为平整表面。也就是所述铝硅碳散热本体1与所述陶瓷覆铝导热体形成凸起式结合。形成的平整表面有利用后续蚀刻时贴膜,使贴膜不发生破裂,按照预设进行蚀刻提高蚀刻的精准性。Optionally, the surface where the AlSiC heat dissipation body 1 is connected to the first aluminum layer 3 is a flat surface. That is, the AlSiC heat dissipation body 1 forms a convex combination with the ceramic aluminum-clad heat conductor. The formed flat surface can be used to stick the film during the subsequent etching, so that the film does not break, and the etching is performed according to the preset to improve the accuracy of the etching.
可选地,所述铝硅碳散热本体1上开设有一个或多个槽7,所述陶瓷覆铝导热体嵌入所述槽7内。其中,在所述散热本体1上开设一个或多个槽7的操作可通过数控机床CNC实现。将所述陶瓷覆铝导热体置入所述铝硅碳散热本体1的槽7内可以使一体成型时陶瓷覆铝导热体的铝层厚度易于控制,一体成型的散热元件表面平整;并且在所述散热元件表面进行蚀刻时,贴膜边缘不易破裂,便于按照预期设计进行电路蚀刻。Optionally, one or more grooves 7 are opened on the AlSiC heat dissipation body 1 , and the ceramic aluminum-clad heat conductor is embedded in the grooves 7 . Wherein, the operation of opening one or more grooves 7 on the heat dissipation body 1 can be realized by a numerical control machine tool CNC. Putting the ceramic aluminum-coated heat conductor into the groove 7 of the aluminum-silicon-carbon heat dissipation body 1 can make the thickness of the aluminum layer of the ceramic aluminum-coated heat conductor easy to control when integrally formed, and the surface of the integrally formed heat dissipation element is smooth; When the surface of the above-mentioned heat dissipation element is etched, the edge of the film is not easily broken, which is convenient for circuit etching according to the expected design.
可选地,所述第二铝层4的上表面与所述铝硅碳散热本体1的所述槽7以外的上表面形成平整表面。也就是所述铝硅碳散热本体1与所述陶瓷覆铝导热体形成嵌入式结合。形成的平整表面有利用后续蚀刻时贴膜,使贴膜不发生破裂,按照预设进行蚀刻提高蚀刻的精准性。Optionally, the upper surface of the second aluminum layer 4 and the upper surface of the AlSiC heat dissipation body 1 other than the groove 7 form a flat surface. That is, the AlSiC heat dissipation body 1 forms an embedded combination with the ceramic aluminum-clad heat conductor. The formed flat surface can be used to stick the film during the subsequent etching, so that the film does not break, and the etching is performed according to the preset to improve the accuracy of the etching.
可选地,所述第二铝层4与陶瓷绝缘板2连接表面的相对表面还一体成型地连接有铜层,所述铜层的厚度为0.2~0.6mm。添加铜层8形成陶瓷覆铜铝导热体,有利于热量的传导并提高了陶瓷覆铝铜导热体对于电器元件的支撑,提高陶瓷覆铝铜导热体的结构强度,延长使用寿命。Optionally, the opposite surface of the connecting surface of the second aluminum layer 4 and the ceramic insulating board 2 is integrally connected with a copper layer, and the thickness of the copper layer is 0.2-0.6 mm. Adding the copper layer 8 forms a ceramic copper-clad aluminum heat conductor, which is beneficial to heat conduction and improves the support of the ceramic aluminum-copper heat conductor for electrical components, improves the structural strength of the ceramic aluminum-copper heat conductor, and prolongs the service life.
可选地,所述铝硅碳散热本体1上开设有一个或多个槽7,连接有铜层8的所述陶瓷覆铝导热体嵌入所述槽7内。Optionally, one or more grooves 7 are opened on the AlSiC heat dissipation body 1 , and the ceramic aluminum-clad heat conductor connected with the copper layer 8 is embedded in the grooves 7 .
可选地,所述铜层的上表面与所述铝硅碳散热本体1的所述槽7以外的上表面形成平整表面。形成的平整表面有利用后续蚀刻时贴膜,使贴膜不发生破裂,按照预设进行蚀刻提高蚀刻的精准性。Optionally, the upper surface of the copper layer forms a flat surface with the upper surface of the AlSiC heat dissipation body 1 other than the groove 7 . The formed flat surface can be used to stick the film during the subsequent etching, so that the film does not break, and the etching is performed according to the preset to improve the accuracy of the etching.
可选地,所述陶瓷绝缘板2为氧化铝陶瓷板、增韧氧化铝陶瓷板、氮化铝陶瓷板或氮化硅陶瓷板;所述第一铝层3和所述第二铝层4为纯铝层和/或铝合金层。所述铝层和铝合金层均可以满足散热元件的导热设计,并且铝层和铝合金层硬度较低,耐冷热冲击性能更优越,上述材质的陶瓷绝缘板2具有较低的密度和较高的硬度,有利于延长使用寿命。Optionally, the ceramic insulating plate 2 is an alumina ceramic plate, a toughened alumina ceramic plate, an aluminum nitride ceramic plate or a silicon nitride ceramic plate; the first aluminum layer 3 and the second aluminum layer 4 It is pure aluminum layer and/or aluminum alloy layer. Both the aluminum layer and the aluminum alloy layer can meet the heat conduction design of the heat dissipation element, and the hardness of the aluminum layer and the aluminum alloy layer is lower, and the thermal shock resistance is better. The ceramic insulating board 2 of the above material has a lower density and a higher High hardness is conducive to prolonging the service life.
可选地,所述第一铝层3的厚度为0.02~0.15mm,所述陶瓷绝缘板2的厚度为0.25~1mm,所述第二铝层4的厚度为0.02~1.0mm。采用所述厚度的铝层与陶瓷绝缘板2可能提高陶瓷覆铝导热体的效率与结构强度,延长使用寿命。Optionally, the thickness of the first aluminum layer 3 is 0.02-0.15 mm, the thickness of the ceramic insulating plate 2 is 0.25-1 mm, and the thickness of the second aluminum layer 4 is 0.02-1.0 mm. The use of the aluminum layer and the ceramic insulating plate 2 of the above-mentioned thickness may improve the efficiency and structural strength of the ceramic aluminum-clad heat conductor, and prolong the service life.
另一方面,本公开还提供了一种IGBT模组,该IGBT模组包括IGBT电路板和如上所述的散热元件。On the other hand, the present disclosure also provides an IGBT module, the IGBT module includes an IGBT circuit board and the heat dissipation element as described above.
下面结合附图进一步详细说明本公开的散热元件。The heat dissipation element of the present disclosure will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,所述散热元件包括铝硅碳散热本体1和散热柱5;所述铝硅碳散热本体1的厚度为4.5mm、长为215mm、宽为110mm,且所述铝硅碳散热本体1的表面镀有镀镍层;368个所述散热柱5通过焊层6焊接在所述铝硅碳散热本体1一侧表面的表面上,焊层6为PbSn焊层。As shown in Figure 1, the heat dissipation element includes an AlSiC heat dissipation body 1 and a heat dissipation column 5; the thickness of the AlSiC heat dissipation body 1 is 4.5mm, the length is 215mm, and the width is 110mm, and the AlSiC The surface of the heat dissipation body 1 is plated with a nickel-plated layer; 368 heat dissipation columns 5 are welded on the surface of one side of the AlSiC heat dissipation body 1 through a solder layer 6, and the solder layer 6 is a PbSn solder layer.
所述散热柱5的长度为8mm,所述焊层6的厚度为0.2mm;所述散热柱5直径为4mm的一端与铝硅碳散热本体通过焊层6焊接,直径为3mm的另一端为自由端;所述散热柱5的外表面与冷却液接触,将IGBT运行的热量传递给冷却液。The length of the heat dissipation column 5 is 8mm, and the thickness of the welding layer 6 is 0.2mm; one end of the heat dissipation column 5 with a diameter of 4mm is welded to the aluminum silicon carbon heat dissipation body through the welding layer 6, and the other end with a diameter of 3mm is Free end; the outer surface of the cooling column 5 is in contact with the cooling liquid, and transfers the heat generated by the operation of the IGBT to the cooling liquid.
如图2所示,所述散热元件包括陶瓷覆铝导热体、铝硅碳散热本体1和散热柱5;所述铝硅碳散热本体的厚度为4.5mm、长为215mm、宽为110mm,且所述铝硅碳散热本体1的表面镀有镀铜层;所述散热柱5与所述陶瓷覆铝导热体分别设置在所述铝硅碳散热本体相对的两个表面上;所述铝硅碳散热本体与陶瓷覆铝导热体、铝硅碳散热本体与散热柱5相连接的表面均为平整表面;所述陶瓷覆铝导热体或陶瓷覆铜铝导热体为2个,2个导热体之间间隔6.9mm;所述散热柱5为368个以满足散热需求,所述散热柱5通过焊层6焊接在所述铝硅碳散热本体1上,焊层6为PbSnAg焊层。As shown in Figure 2, the heat dissipation element includes a ceramic aluminum-coated heat conductor, an aluminum silicon carbon heat dissipation body 1 and a heat dissipation column 5; the thickness of the aluminum silicon carbon heat dissipation body is 4.5mm, the length is 215mm, and the width is 110mm, and The surface of the aluminum-silicon-carbon heat dissipation body 1 is plated with a copper-plated layer; the heat dissipation column 5 and the ceramic aluminum-coated heat conductor are respectively arranged on two opposite surfaces of the aluminum-silicon-carbon heat dissipation body; The carbon heat dissipation body and the ceramic aluminum-clad heat conductor, and the aluminum-silicon-carbon heat dissipation body and the heat dissipation column 5 are all connected to a flat surface; the ceramic aluminum-clad heat conductor or the ceramic copper-clad aluminum heat conductor is 2, and the 2 heat conductors The distance between them is 6.9 mm; the number of the heat dissipation columns 5 is 368 to meet the heat dissipation requirements, and the heat dissipation columns 5 are welded on the AlSiC heat dissipation body 1 through the solder layer 6, and the solder layer 6 is a PbSnAg solder layer.
所述陶瓷覆铝导热体包括厚度为0.32mm的陶瓷绝缘板2和设置于所述陶瓷绝缘板2的相对的两个表面上的厚度为0.1mm的第一铝层3和厚度为0.5mm的第二铝层4,所述陶瓷绝缘板2将所述第二铝层4与所述第一铝层3隔离;第一铝层3一体成型的连接在铝硅碳散热本体上以提高陶瓷覆铝导热体与铝硅碳散热本体的连接强度;所述第一铝层3、第二铝层4和绝缘陶瓷板2之间也是一体成型的。陶瓷覆铝导热体的第二铝层4上可以蚀刻形成IGBT电路板,陶瓷覆铝导热体支撑IGBT芯片并且产生导热和绝缘的效果,保证IGBT模组工作的安全性。The ceramic aluminum-clad heat conductor includes a ceramic insulating plate 2 with a thickness of 0.32 mm, a first aluminum layer 3 with a thickness of 0.1 mm and a first aluminum layer 3 with a thickness of 0.5 mm arranged on the opposite two surfaces of the ceramic insulating plate 2. The second aluminum layer 4, the ceramic insulating plate 2 isolates the second aluminum layer 4 from the first aluminum layer 3; the first aluminum layer 3 is integrally connected to the aluminum silicon carbon heat dissipation body to improve the ceramic coating The connection strength between the aluminum heat conductor and the aluminum silicon carbon heat dissipation body; the first aluminum layer 3, the second aluminum layer 4 and the insulating ceramic plate 2 are also integrally formed. The second aluminum layer 4 of the ceramic aluminum-clad heat conductor can be etched to form an IGBT circuit board. The ceramic aluminum-clad heat conductor supports the IGBT chip and produces heat conduction and insulation effects to ensure the safety of the IGBT module.
所述散热柱5的长度为8mm,所述焊层6的厚度为0.2mm;所述散热柱5直径为4mm的一端与铝硅碳散热本体固定连接,直径为3mm的另一端为自由端;所述散热柱5的外表面与冷却液接触,将IGBT运行的热量传递给冷却液。The length of the heat dissipation column 5 is 8mm, and the thickness of the solder layer 6 is 0.2mm; one end of the heat dissipation column 5 with a diameter of 4mm is fixedly connected with the AlSiC heat dissipation body, and the other end with a diameter of 3mm is a free end; The outer surface of the cooling column 5 is in contact with the cooling liquid, and transfers the heat generated by the IGBT operation to the cooling liquid.
如图3所示,所述散热元件包括陶瓷覆铝导热体、铝硅碳散热本体1和散热柱5,且所述铝硅碳散热本体1的表面镀有镀镍层;所述铝硅碳散热本体1的厚度为4.5mm、长为215mm、宽为110mm;所述铝硅碳散热本体上通过数控机床开设有3个深度为0.92mm、长为67mm、宽为61mm槽7,槽7彼此之间间隔6.9mm,所述陶瓷覆铝导热体嵌入所述槽7内;所述368个散热柱5通过焊层6焊接在所述铝硅碳散热本体1嵌入所述陶瓷覆铝导热体一侧表面的相对表面上,焊层6为SnAg焊层;所述铝硅碳散热本体1与散热柱5相连接的表面为平整表面。As shown in Figure 3, the heat dissipation element includes a ceramic aluminum-coated heat conductor, an aluminum-silicon-carbon heat dissipation body 1 and a heat dissipation column 5, and the surface of the aluminum-silicon-carbon heat dissipation body 1 is plated with a nickel-plated layer; The heat dissipation body 1 has a thickness of 4.5mm, a length of 215mm, and a width of 110mm; the aluminum-silicon-carbon heat dissipation body is provided with three grooves 7 with a depth of 0.92mm, a length of 67mm, and a width of 61mm through a CNC machine tool, and the grooves 7 are connected to each other. The distance between them is 6.9mm, and the ceramic aluminum-coated heat conductor is embedded in the groove 7; the 368 heat dissipation columns 5 are welded on the aluminum-silicon-carbon heat dissipation body 1 through the solder layer 6 and embedded in the ceramic aluminum-coated heat conductor. On the opposite surface of the side surface, the solder layer 6 is a SnAg solder layer; the surface connecting the AlSiC heat dissipation body 1 with the heat dissipation column 5 is a flat surface.
所述陶瓷覆铝导热体包括厚度为0.32mm、长为67mm、宽为61mm的陶瓷绝缘板2和设置于所述陶瓷绝缘板2的相对的两个表面上的厚度为0.1mm的第一铝层3和厚度为0.5mm的第二铝层4,所述陶瓷绝缘板2将所述第二铝层4与所述第一铝层3隔离,所述第二铝层4与槽之间具有1mm的间隔;第一铝层3一体成型的连接在铝硅碳散热本体1上,使铝硅碳散热本体1与第一铝层3的结合面形成铝浸渗层提高陶瓷覆铝导热体与铝硅碳散热本体1的连接强度;所述第一铝层3、第二铝层4和绝缘陶瓷板2之间也是一体成型的。陶瓷覆铝导热体的第二铝层4上可以蚀刻形成IGBT电路板,陶瓷覆铝导热体支撑IGBT芯片并且产生导热和绝缘的效果,保证IGBT模组工作的安全性。The ceramic aluminum-clad heat conductor includes a ceramic insulating plate 2 with a thickness of 0.32 mm, a length of 67 mm, and a width of 61 mm, and a first aluminum plate with a thickness of 0.1 mm arranged on the two opposite surfaces of the ceramic insulating plate 2. layer 3 and a second aluminum layer 4 with a thickness of 0.5mm, the ceramic insulating plate 2 isolates the second aluminum layer 4 from the first aluminum layer 3, and there is a gap between the second aluminum layer 4 and the groove The interval of 1mm; the first aluminum layer 3 is integrally connected to the AlSiC heat dissipation body 1, so that the joint surface of the AlSiC heat dissipation body 1 and the first aluminum layer 3 forms an aluminum impregnated layer to improve the ceramic aluminum-coated heat conductor and The connection strength of the aluminum silicon carbon heat dissipation body 1; the first aluminum layer 3, the second aluminum layer 4 and the insulating ceramic plate 2 are also integrally formed. The second aluminum layer 4 of the ceramic aluminum-clad heat conductor can be etched to form an IGBT circuit board. The ceramic aluminum-clad heat conductor supports the IGBT chip and produces heat conduction and insulation effects to ensure the safety of the IGBT module.
所述散热柱5的长度为8mm,所述焊层6的厚度为0.2mm;所述散热柱5直径为4mm的一端与铝硅碳散热本体1通过焊层6焊接,直径为3mm的另一端为自由端;所述散热柱5的外表面与冷却液接触,将IGBT运行的热量传递给冷却液。The length of the heat dissipation column 5 is 8 mm, and the thickness of the solder layer 6 is 0.2 mm; one end of the heat dissipation column 5 with a diameter of 4 mm is welded to the aluminum silicon carbon heat dissipation body 1 through the solder layer 6, and the other end with a diameter of 3 mm is a free end; the outer surface of the cooling column 5 is in contact with the cooling liquid, and transfers the heat generated by the operation of the IGBT to the cooling liquid.
以上结合附图详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure. These simple modifications all belong to the protection scope of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner if there is no contradiction. The combination method will not be described separately.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, various implementations of the present disclosure can also be combined in any way, as long as they do not violate the idea of the present disclosure, they should also be regarded as the content disclosed in the present disclosure.
Claims (21)
Priority Applications (1)
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| CN111403358A (en) * | 2020-02-26 | 2020-07-10 | 致瞻科技(上海)有限公司 | Double-sided water-cooled radiator and power tube integrated unit |
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| CN111403358A (en) * | 2020-02-26 | 2020-07-10 | 致瞻科技(上海)有限公司 | Double-sided water-cooled radiator and power tube integrated unit |
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