CN207815976U - A kind of intelligent metal molten topples over integrated device - Google Patents
A kind of intelligent metal molten topples over integrated device Download PDFInfo
- Publication number
- CN207815976U CN207815976U CN201820209430.8U CN201820209430U CN207815976U CN 207815976 U CN207815976 U CN 207815976U CN 201820209430 U CN201820209430 U CN 201820209430U CN 207815976 U CN207815976 U CN 207815976U
- Authority
- CN
- China
- Prior art keywords
- crucible
- fixed link
- gas
- controller
- diversion trench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002184 metal Substances 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 28
- 239000000446 fuel Substances 0.000 claims abstract description 21
- 239000007787 solid Substances 0.000 claims description 15
- 229910052571 earthenware Inorganic materials 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 37
- 238000004512 die casting Methods 0.000 description 11
- 239000000567 combustion gas Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003915 liquefied petroleum gas Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- Gas Burners (AREA)
Abstract
The utility model discloses a kind of intelligent metal moltens to topple over integrated device, it includes bottom plate (1), and fixed link (2) is connected in the middle part of bottom plate (1)；Fixed link (2) side is provided with diversion trench (3), and stepper motor (4) is connected with below diversion trench (3)；Fixed link (2) other side is provided with fuel cartridge (5), and Gas Pipe (6) is connected on fuel cartridge (5)；Gas Pipe (6) one end is connected with gas nozzle (7), and crucible (8) is provided with below gas nozzle (7)；Connecting rod (9) is provided between crucible (8) and fixed link (2)；Connecting rod (9) one end is provided with rotary electric machine (10)；It is connected with gear (11) on rotary electric machine (10), is engaged on gear (11) and is connected with arc rack (12)；It is provided with controller (14) on the bottom plate (1).The utility model can not only reduce processing cost, improve safety, also have the advantages that intelligence degree is higher and efficiency is higher.
Description
Technical field
The utility model is related to a kind of intelligent metal moltens to topple over integrated device.
Background technology
Die casting is a kind of metal casting technique, is that the most widely used in a variety of casting processes, and is needed before die casting
To be positioned over after being melted in crucible and be poured into again in mold for the solid metal of die casting, but it is existing fusing and topple over
Process be usually manually the crucible for being placed with solid metal is placed into stove, the fuel needed for stove is more, processing cost compared with
It is high；And after melting also need that manually the crucible equipped with solid metal is poured into die casting equipment, in this operation because of staff
Error be easy to be burned, safety is poor.Therefore, the solid metal of existing die casting is melting and is existing in toppling process
That processing cost is higher and the poor problem of safety.
Utility model content
The purpose of the utility model is to provide a kind of intelligent metal moltens to topple over integrated device.The utility model is not
It is only capable of reducing processing cost, also has the advantages that safety is poor.
The technical solution of the utility model：A kind of intelligent metal molten topples over integrated device, including bottom plate, in the middle part of bottom plate
It is connected with fixed link；Fixed link side is provided with diversion trench, and stepper motor is connected with below diversion trench；The fixed link other side is arranged
There is fuel cartridge, Gas Pipe is connected on fuel cartridge；Gas Pipe one end is connected with gas nozzle, and earthenware is provided with below gas nozzle
Crucible；Crucible is located above diversion trench, and connecting rod is provided between crucible top end part and fixed link；It is cut with scissors with crucible connecting rod one end
It connects, the other end is provided with rotary electric machine；It is connected with gear on rotary electric machine, is engaged on gear and is connected with arc rack；Circle-arc tooth
Bottom end is fixedly connected with crucible bottom end, is corresponded in connecting rod and is equipped with through-hole at the position of arc rack；On the bottom plate
It is provided with controller, stepper motor, rotary electric machine are connect with controller.
A kind of intelligent metal molten above-mentioned is toppled in integrated device, and burnt gas switch is provided in the Gas Pipe, combustion
Air cock is connect with controller；The gas nozzle side is provided with igniter, and igniter is connect with controller；The Gas Pipe
Middle part is connect with fixed link top.
A kind of intelligent metal molten above-mentioned is toppled in integrated device, and the crucible and fuel cartridge are located at fixed link
Both sides；The diversion trench is set as skewed.
Compared with prior art, the utility model by the combustion gas in fuel cartridge through Gas Pipe reach gas nozzle after to earthenware
Solid metal in crucible is heated, and the solid metal in crucible is made to melt, and is only substituted to being heated in crucible after gas heating
Heating with many fuel to entire crucible, reduces the quantity of fuel of burning, thereby reduces processing cost；Pass through control
After combustion gas in device control fuel cartridge processed makes the solid metal in crucible melt, controller controls stepper motor again makes diversion trench one
End is moved on die casting equipment, then by rotary electric machine band moving gear, gear makes crucible topple over by arc rack, in crucible
Metal after fusing can be transported to by diversion trench in die casting equipment, by the cooperation of said mechanism, instead of artificial behaviour
Make, reduce staff in operation due to error caused by injure, improve safety.In addition, the utility model is also logical
Setting burnt gas switch and igniter are crossed, burnt gas switch and igniter are controlled by controller to control the on and off of combustion gas, improved
The intelligence degree of the utility model；By the cooperation of said mechanism, instead of manually to the fusing of solid metal and toppling over,
Speed is improved, and then improves efficiency.Therefore, the utility model can not only reduce processing cost, improve safety, also have
Intelligence degree is higher and the higher advantage of efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the operating diagram of the utility model；
Fig. 3 is the control principle drawing of the utility model.
Label in attached drawing be：1- bottom plates, 2- fixed links, 3- diversion trenches, 4- stepper motors, 5- fuel cartridges, 6- Gas Pipes,
7- gas nozzles, 8- crucibles, 9- connecting rods, 10- rotary electric machines, 11- gears, 12- arc racks, 13- through-holes, 14- controllers,
15- burnt gas switch, 16- igniters.
Specific implementation mode
The utility model is further described with reference to the accompanying drawings and examples, but is not intended as to the utility model
The foundation of limitation.
Embodiment.A kind of intelligent metal molten topples over integrated device, constitutes as shown in Figures 1 to 3, including bottom plate 1, bottom plate
1 middle part is connected with fixed link 2；2 side of fixed link is provided with diversion trench 3, and 3 lower section of diversion trench is connected with stepper motor 4；Fixed link
2 other sides are provided with fuel cartridge 5, and Gas Pipe 6 is connected on fuel cartridge 5；6 one end of Gas Pipe is connected with gas nozzle 7, gas injection
7 lower section of mouth is provided with crucible 8；Crucible 8 is located at 3 top of diversion trench, and connecting rod is provided between 8 top end part of crucible and fixed link 2
9；9 one end of connecting rod is hinged with crucible 8, and the other end is provided with rotary electric machine 10；Gear 11, gear are connected on rotary electric machine 10
Engagement is connected with arc rack 12 on 11；12 bottom end of arc rack is fixedly connected with 8 bottom end of crucible, corresponding in connecting rod 9
Through-hole 13 is equipped at the position of arc rack 12；Controller 14 is provided on the bottom plate 1, stepper motor 4, rotary electric machine 10 are equal
It is connect with controller 14.
Burnt gas switch 15 is provided in the Gas Pipe 6, burnt gas switch 15 is connect with controller 14；The gas nozzle 7
Side is provided with igniter 16, and igniter 16 is connect with controller 14；6 middle part of the Gas Pipe is connect with 2 top of fixed link；Institute
It states crucible 8 and fuel cartridge 5 is located at 2 both sides of fixed link；The diversion trench 3 is set as skewed.
Operation principle：The Gas Pipe 5 is fixed unbending pipe, and controller 14 can control opening for burnt gas switch 15
With close, can control in fuel cartridge 4 combustion gas with this enter in Gas Pipe 5；Control panel, personnel are connected on the controller 14
It can be by control panel editor information to controller 14, so that controller 14 is run by the program set；When original state,
Combustion gas is filled in fuel cartridge 4, which is liquefied petroleum gas；Crucible 8 is opening up, the top end part of gear 11 and arc rack 12
Engagement connection, inwardly, burnt gas switch 15 is closed for the one end of diversion trench 3 diagonally downward.
When work, it will be positioned in crucible 8 for the solid metal of die casting, open the power supply of the utility model, controller
14 first control burnt gas switch 15 according to the program set opens, and the combustion gas in fuel cartridge 5 can be laggard by burnt gas switch 15
Enter in Gas Pipe 6, which simultaneously sprays from gas nozzle 7；Then controller 14 controls the opening of igniter 16, igniter 16 again
Certain energy and spark are generated, and then lights the combustion gas sprayed from gas nozzle 7；The combustion gas light after in crucible 8
Solid metal is heated, the time that heating time sets in device 14 in order to control, and the time can melt these solid metals
Change；Controller 14 is according still further to the stop burnt gas switch 15 set after these solid metals melt, the combustion in fuel cartridge 5
Gas stops entering in gas nozzle 7 in turn；Then controller 14 controls stepper motor 4 and is rotated by 90 ° again, and the drive of stepper motor 4 is led
Chute 3 is rotated by 90 °, and the one end of diversion trench 3 diagonally downward is the right side turned to until being moved to bottom plate 1, and the right side of bottom plate 1
The device for die casting is then placed in side, and the one end of diversion trench 3 diagonally downward is located at the mold of the device for die casting at this time
Top.
Then controller 14 rotates counterclockwise certain number of turns according still further to the program control rotary electric machine 10 set, rotates
Motor 10 also rotates counterclockwise certain number of turns with moving gear 11, and gear 11 then drives arc rack 12 to be rotated up, crucible 8 with
The junction of arc rack 12 is then rotated clockwise around connecting rod 9 and 8 hinged place of crucible, until crucible 8 rotates clockwise 90 degree,
At this time controller 14 control rotary electric machine 10 stop operating, and crucible 8 during rotation then by the fusing in crucible 8
Metal be slowly poured into the mold for the device of die casting.
After the solid metal melted in crucible 8 has been toppled over, controller 14 turns according still further to the program control set
Dynamic motor 10 rotates clockwise certain number of turns, and rotary electric machine 10 also rotates clockwise certain number of turns, gear with moving gear 11
11 drive arc racks 12 rotate counterclockwise, and until arc rack 12 returns to original state, crucible 8 is opening up at this time, most
Controller 14 controls stepper motor 4 and reversely rotates 90 degree again afterwards, and stepper motor 4 drives diversion trench 3 to reversely rotate 90 degree, diversion trench
3 one end diagonally downward turns to original state, and the utility model returns to original state, a fusing to solid metal and
Topple over work completion.
Claims (3)
1. a kind of intelligent metal molten topples over integrated device, it is characterised in that：Including bottom plate (1), it is connected in the middle part of bottom plate (1)
Fixed link (2)；Fixed link (2) side is provided with diversion trench (3), and stepper motor (4) is connected with below diversion trench (3)；Fixed link
(2) other side is provided with fuel cartridge (5), and Gas Pipe (6) is connected on fuel cartridge (5)；Gas Pipe (6) one end is connected with gas injection
Mouth (7), gas nozzle (7) lower section are provided with crucible (8)；Crucible (8) is located above diversion trench (3), crucible (8) top end part with it is solid
Connecting rod (9) is provided between fixed pole (2)；Connecting rod (9) one end is hinged with crucible (8), and the other end is provided with rotary electric machine
(10)；It is connected with gear (11) on rotary electric machine (10), is engaged on gear (11) and is connected with arc rack (12)；Arc rack
(12) bottom end is fixedly connected with crucible (8) bottom end, is corresponded in connecting rod (9) and is equipped with through-hole at the position of arc rack (12)
(13)；Controller (14) is provided on the bottom plate (1), stepper motor (4), rotary electric machine (10) connect with controller (14)
It connects.
2. a kind of intelligent metal molten according to claim 1 topples over integrated device, it is characterised in that：The Gas Pipe
(6) burnt gas switch (15) is provided on, burnt gas switch (15) is connect with controller (14)；Gas nozzle (7) the side setting
There are igniter (16), igniter (16) to be connect with controller (14)；It is connect with fixed link (2) top in the middle part of the Gas Pipe (6).
3. a kind of intelligent metal molten according to claim 1 or 2 topples over integrated device, it is characterised in that：The earthenware
Crucible (8) and fuel cartridge (5) are located at fixed link (2) both sides；The diversion trench (3) is set as skewed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820209430.8U CN207815976U (en) | 2018-02-07 | 2018-02-07 | A kind of intelligent metal molten topples over integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820209430.8U CN207815976U (en) | 2018-02-07 | 2018-02-07 | A kind of intelligent metal molten topples over integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207815976U true CN207815976U (en) | 2018-09-04 |
Family
ID=63319925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820209430.8U Expired - Fee Related CN207815976U (en) | 2018-02-07 | 2018-02-07 | A kind of intelligent metal molten topples over integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207815976U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108955254A (en) * | 2018-09-29 | 2018-12-07 | 天津林立感应加热电炉制造有限公司 | A kind of small intermediate frequency smelting furnace of experimental teaching |
| CN110153394A (en) * | 2019-04-12 | 2019-08-23 | 江苏迈尔汽车零部件有限公司 | A kind of soup feeding machine |
-
2018
- 2018-02-07 CN CN201820209430.8U patent/CN207815976U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108955254A (en) * | 2018-09-29 | 2018-12-07 | 天津林立感应加热电炉制造有限公司 | A kind of small intermediate frequency smelting furnace of experimental teaching |
| CN110153394A (en) * | 2019-04-12 | 2019-08-23 | 江苏迈尔汽车零部件有限公司 | A kind of soup feeding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180904 Termination date: 20190207 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |