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CN207815719U - A water module structure with electric heating tank - Google Patents

A water module structure with electric heating tank Download PDF

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Publication number
CN207815719U
CN207815719U CN201721903945.XU CN201721903945U CN207815719U CN 207815719 U CN207815719 U CN 207815719U CN 201721903945 U CN201721903945 U CN 201721903945U CN 207815719 U CN207815719 U CN 207815719U
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water
heat exchanger
tank
efficiency
heating tank
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姚鸿海
詹跃航
张玉进
吴靖宇
林海东
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TCL Air Conditioner Zhongshan Co Ltd
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TCL Air Conditioner Zhongshan Co Ltd
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Abstract

本实用新型公开了一种搭配电加热罐的水模块结构,其在水模块壳体内包括一高效罐换热器;其中,还包括一电加热罐;所述电加热罐设置在所述高效罐换热器的中间,所述高效罐换热器与所述电加热罐之间还连通有连接水管,通过一控制电路控制所述电加热罐实现对所述高效罐换热器的防冻加热。本实用新型高效罐换热器搭配电加热罐的水模块结构由于采用了电加热罐与高效罐换热器的套设方式,相比市场上的现有产品,本实用新型产品内部结构更美观,紧凑;遇故障时排水排空更加可靠;电加热罐与高效罐换热器贴合一体装配,可实现静态加热进行水路系统防冻。

The utility model discloses a water module structure matched with an electric heating tank, which includes a high-efficiency tank heat exchanger in a water module shell; wherein, it also includes an electric heating tank; the electric heating tank is arranged in the middle of the high-efficiency tank heat exchanger, and a connecting water pipe is also connected between the high-efficiency tank heat exchanger and the electric heating tank, and the electric heating tank is controlled by a control circuit to achieve antifreeze heating of the high-efficiency tank heat exchanger. The water module structure of the high-efficiency tank heat exchanger matched with the electric heating tank adopts the sleeve arrangement of the electric heating tank and the high-efficiency tank heat exchanger. Compared with the existing products on the market, the internal structure of the utility model product is more beautiful and compact; the drainage and emptying are more reliable in case of failure; the electric heating tank and the high-efficiency tank heat exchanger are assembled in a close-fitting manner, which can achieve static heating to prevent freezing of the water system.

Description

一种搭配电加热罐的水模块结构A water module structure with electric heating tank

技术领域technical field

本实用新型涉及一种供暖控制装置,尤其涉及的是一种高效罐换热器搭配电加热罐的水模块结构改进。The utility model relates to a heating control device, in particular to an improved structure of a water module in which a high-efficiency tank heat exchanger is matched with an electric heating tank.

背景技术Background technique

随着社会、政府对环境保护意识的增强,以往的北方锅炉集中供暖的弊端日益显著,能耗对资源的浪费程度较大,急需环保的供暖方式取而代之。而近年来,热泵采暖机也成为其中最重要的成员之一,而冷凝器换热器、辅助电加热罐就是其中热交换的重要环节。但是,在结构上而言,均未能较理想的达到预定要求。With the enhancement of the society and the government's awareness of environmental protection, the disadvantages of the traditional boiler central heating in the north are becoming more and more obvious, and the waste of energy consumption is relatively large, so it is urgent to replace it with an environmentally friendly heating method. In recent years, heat pump heaters have also become one of the most important members, and condenser heat exchangers and auxiliary electric heating tanks are important links in heat exchange. However, in terms of structure, they all fail to meet the predetermined requirements more ideally.

从相关技术及应用中可以发现,目前水模块体积大、占地面积大;内部结构分布错乱、管路复杂,以致生产质量要求高,存在隐患大。机组调试或维修时,由于结构设计上未进行优化,导致好多机组安装调试时,面板拆卸困难;以上问题,都需要重新对水模块的结构进行设计,从而解决安装调试及售后维修的种种不便。From related technologies and applications, it can be found that the current water module is large in size and occupies a large area; the internal structure is disorderly distributed and the pipeline is complicated, resulting in high production quality requirements and large hidden dangers. When the unit is commissioned or maintained, due to the lack of optimization in the structural design, it is difficult to disassemble the panels during the installation and commissioning of many units. The above problems require redesigning the structure of the water module, so as to solve the various inconveniences of installation, commissioning and after-sales maintenance.

现有技术的中国专利号:CN201620454355.2实用新型申请提供了一种水模块,包括:壳体、底盘、换热系统和电控盒,壳体的顶部具有维修口;底盘设在壳体的底部;换热系统设在底盘上,换热系统包括膨胀罐、液泵、换热器和液箱,其中膨胀罐与液泵沿底盘的长度方向间隔设置在底盘的一侧,液箱、换热器与膨胀罐沿底盘的宽度方向间隔设置在底盘上;电控盒可活动地设在维修口处,电控盒与换热系统连接。根据本实用新型的水模块,降低了换热系统之间各部件的连接难度,使得连接管路整齐有序,且减小了连接管路的总长度,从而减少了连接管路的成本和占用空间,降低了水模块的总体积和成本。此外,还有效地降低了水模块的维修和检测难度,提高了水模块的可维修性。The Chinese patent number of the prior art: CN201620454355.2 The utility model application provides a water module, including: a shell, a chassis, a heat exchange system and an electric control box. The top of the shell has a maintenance port; The bottom; the heat exchange system is set on the chassis. The heat exchange system includes an expansion tank, a liquid pump, a heat exchanger and a liquid tank. The expansion tank and the liquid pump are arranged on one side of the chassis at intervals along the length of the chassis. The heater and the expansion tank are arranged on the chassis at intervals along the width direction of the chassis; the electric control box is movably arranged at the maintenance port, and the electric control box is connected with the heat exchange system. According to the water module of the utility model, the difficulty of connecting various components between the heat exchange systems is reduced, the connecting pipelines are neat and orderly, and the total length of the connecting pipelines is reduced, thereby reducing the cost and occupancy of the connecting pipelines space, reducing the overall volume and cost of the water module. In addition, the maintenance and detection difficulty of the water module is effectively reduced, and the maintainability of the water module is improved.

以上专利虽然解决了电控盒于机组另一侧导致的安装调试不方便性问题,但也有以下不足点:机组内无电加热罐,不能辅助加热;机组内部无额外的电加热罐,机组在低环温下换热器冻裂风险加大;机组换热器、水罐依次摆放,紧凑性不高。Although the above patents solve the problem of inconvenient installation and debugging caused by the electric control box on the other side of the unit, they also have the following disadvantages: there is no electric heating tank in the unit, and auxiliary heating is not possible; there is no additional electric heating tank inside the unit, and the unit is in the The risk of freezing and cracking of the heat exchanger increases at low ambient temperature; the heat exchangers and water tanks of the unit are placed in sequence, and the compactness is not high.

现有技术中也有一种类似的技术方案,如图1所示,常见的水模块结构。电加热罐101和高效罐换热器102是分开设置在水模块壳体100之内的。所述高效罐换热器是指目前市场上本领域技术人员通常称呼的一种换热器结构,通常采用罐体形式,在罐内采用盘曲的换热管,其中通水,在罐外设冷媒管,以实现高效热交换。当在低温环境中时,高效罐换热器102内的水温过低且热泵系统因为故障或其他原因无法启动热泵系统时,水泵105和水模块水路系统106就有被冻坏的风险。而且连接结构较为复杂,不方便加工制造和维修维护。There is also a similar technical solution in the prior art, as shown in FIG. 1 , a common water module structure. The electric heating tank 101 and the high-efficiency tank heat exchanger 102 are separately arranged in the water module housing 100 . The high-efficiency tank heat exchanger refers to a heat exchanger structure commonly referred to by those skilled in the art on the market. It usually adopts the form of a tank body, and coiled heat exchange tubes are used inside the tank. Refrigerant tubes for efficient heat exchange. When in a low temperature environment, the water temperature in the high-efficiency tank heat exchanger 102 is too low and the heat pump system fails to start the heat pump system due to failure or other reasons, the water pump 105 and the water module waterway system 106 are at risk of being damaged by freezing. Moreover, the connection structure is relatively complicated, which is inconvenient for processing, manufacturing and maintenance.

常见的水模块一般是竖直安装在墙上的,电加热罐的作用通常是为辅助加热,保持所述水模块结构内不会因为结冰而冻坏。对现有技术的电加热罐来说,水的流向是一般是下进上出,而当机组水系统因故障无法运行时,由于电加热罐101的出水管107不是在最低端,就会造成电加热罐体内底端的积水无法排出,在冬季环境温度很低的情况下,很容易因为结冰导致电加热罐101罐体或电加热丝冻裂风险。如图1所示,现有技术也没有考虑到排空电加热罐101本身底部的积水问题,以防止冬季冻裂电加热罐101本身。Common water modules are generally installed vertically on the wall, and the electric heating tank is usually used for auxiliary heating, so as to keep the inside of the water module structure from being damaged by freezing. For the electric heating tank of the prior art, the flow direction of water is generally bottom-in and top-out, and when the water system of the unit fails to operate due to a fault, because the outlet pipe 107 of the electric heating tank 101 is not at the lowest end, it will cause The accumulated water at the bottom of the electric heating tank cannot be drained. When the ambient temperature is very low in winter, it is easy to cause the risk of freezing and cracking of the electric heating tank 101 tank body or electric heating wire due to freezing. As shown in FIG. 1 , the prior art does not take into account the problem of emptying the bottom of the electric heating tank 101 itself, so as to prevent the electric heating tank 101 itself from freezing and cracking in winter.

因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.

实用新型内容Utility model content

本实用新型的目的在于提供一种高效罐换热器搭配电加热罐的水模块结构,其目的是在进行防冻时,可启动电加热罐加热,通过电加热罐传热到高效罐内,防止高效罐内水结冰冻坏,同时考虑在遇到故障时排空问题。The purpose of this utility model is to provide a water module structure in which a high-efficiency tank heat exchanger is matched with an electric heating tank. The water in the high-efficiency tank is frozen and damaged, and the problem of emptying in case of failure is also considered.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种高效罐换热器搭配电加热罐的水模块结构,其在水模块壳体内包括一高效罐换热器;其中,还包括一电加热罐;所述电加热罐设置在所述高效罐换热器的中间,所述高效罐换热器与所述电加热罐之间还连通有连接水管,通过一控制电路控制所述电加热罐实现对所述高效罐换热器的防冻加热。A water module structure in which a high-efficiency tank heat exchanger is matched with an electric heating tank, which includes a high-efficiency tank heat exchanger in the water module housing; wherein, an electric heating tank is also included; the electric heating tank is arranged on the high-efficiency tank In the middle of the heat exchanger, a connecting water pipe is connected between the high-efficiency tank heat exchanger and the electric heating tank, and a control circuit is used to control the electric heating tank to realize antifreeze heating of the high-efficiency tank heat exchanger.

所述的水模块结构,其中,高效罐换热器以及所述电加热罐竖向设置,并具有设置在所述电加热罐最底端的出水管,并连通所述水模块壳体上的一出水接口。The water module structure, wherein, the high-efficiency tank heat exchanger and the electric heating tank are arranged vertically, and have a water outlet pipe arranged at the bottom end of the electric heating tank, and communicate with a Water outlet.

所述的水模块结构,其中,所述高效罐换热器还设置包括一冷媒气管和一冷媒液管,分别连通设置在所述高效罐换热器上,并在所述水模块壳体上设置有冷媒接口。The water module structure, wherein, the high-efficiency tank heat exchanger is also provided with a refrigerant gas pipe and a refrigerant liquid pipe, respectively connected to the high-efficiency tank heat exchanger, and on the water module shell A refrigerant interface is provided.

所述的水模块结构,其中,还包括一电器盒,其中设置有所述控制电路;所述电器盒设置在所述水模块壳体的维修窗口位置上。The water module structure further includes an electrical box in which the control circuit is arranged; the electrical box is arranged at the maintenance window of the water module housing.

所述的水模块结构,其中,所述高效罐换热器上设置有进水管,在所述进水管上设置有水泵,以及在所述水模块壳体上连通一进水接口。The water module structure, wherein, the high-efficiency tank heat exchanger is provided with a water inlet pipe, a water pump is arranged on the water inlet pipe, and a water inlet interface is communicated with the water module housing.

所述的水模块结构,其中,所述连接水管从所述高效罐换热器和所述电加热罐的上方进行连通。The water module structure, wherein, the connecting water pipe communicates from above the high-efficiency tank heat exchanger and the electric heating tank.

所述的水模块结构,其中,所述电加热罐设置在所述高效罐换热器的中央。In the water module structure, the electric heating tank is arranged in the center of the high-efficiency tank heat exchanger.

所述的水模块结构,其中,所述电加热罐设置在所述高效罐换热器中,并在两端设置有延伸露出的端部。In the water module structure, the electric heating tank is arranged in the high-efficiency tank heat exchanger, and both ends are provided with extended and exposed ends.

所述的水模块结构,其中,所述出水管设置不存在积水段。In the water module structure, there is no water accumulation section in the water outlet pipe.

所述的水模块结构,其中,所述进水管、所述连接水管及对应连接的所述高效罐换热器和所述电加热罐形成一释放排空的通路。The water module structure, wherein, the water inlet pipe, the connecting water pipe and the correspondingly connected high-efficiency tank heat exchanger and the electric heating tank form a passage for releasing and emptying.

本实用新型所提供的一种高效罐换热器搭配电加热罐的水模块结构,由于采用了电加热罐与高效罐换热器的套设方式,相比市场上的现有产品,本实用新型产品内部结构更美观,紧凑;遇故障时排水排空更加可靠;电加热罐与高效罐换热器贴合一体装配,可实现静态加热进行水路系统防冻。The utility model provides a high-efficiency tank heat exchanger with a water module structure of an electric heating tank. Due to the adoption of the electric heating tank and the high-efficiency tank heat exchanger, compared with existing products on the market, the utility model The internal structure of the new product is more beautiful and compact; the drainage and emptying are more reliable in case of failure; the electric heating tank and the high-efficiency tank heat exchanger are assembled in one piece, which can realize static heating and prevent freezing of the water system.

附图说明Description of drawings

图1为现有技术的水模块结构内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of a water module structure in the prior art.

图2为本实用新型所述水模块结构较佳实施例的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of a preferred embodiment of the water module structure of the present invention.

图3为本实用新型所述水模块结构较佳实施例的立体示意图。Fig. 3 is a three-dimensional schematic diagram of a preferred embodiment of the water module structure of the present invention.

具体实施方式Detailed ways

以下对本实用新型的较佳实施例加以详细说明。Preferred embodiments of the present utility model are described in detail below.

本发明所公开的是一种高效罐换热器搭配电加热罐的水模块结构,如图2和图3所示,其在水模块壳体200内包括一高效罐换热器202,同时还包括一电加热罐201;所述电加热罐201设置在所述高效罐换热器202的中间,较好的是设置在所述高效罐换热器202的中央,通过所述电加热罐201实现对所述高效罐换热器202的防冻加热。具体来说,所述电加热罐201中设置有电加热丝,通过通电实现加热。整个工作过程由控制电路实现控制。所述电加热罐201设置为长体结构,从所述高效罐换热器202中央向两端突出,有一定的延伸到所述高效罐换热器202的外侧,如此可以保证在整个水模块壳体200内都能够得到加热和防冻。对比图1和图2可以看出,本实用新型水模块内部结构简单了很多,更容易装配,而工作效果更佳。The present invention discloses a water module structure in which a high-efficiency tank heat exchanger is matched with an electric heating tank. As shown in FIG. 2 and FIG. Including an electric heating tank 201; the electric heating tank 201 is arranged in the middle of the high-efficiency tank heat exchanger 202, preferably arranged in the center of the high-efficiency tank heat exchanger 202, through the electric heating tank 201 Antifreeze heating of the high-efficiency tank heat exchanger 202 is realized. Specifically, the electric heating tank 201 is provided with an electric heating wire, and the heating is realized by energizing. The whole working process is controlled by the control circuit. The electric heating tank 201 is arranged as a long body structure, protruding from the center of the high-efficiency tank heat exchanger 202 to both ends, and extending to the outside of the high-efficiency tank heat exchanger 202 to a certain extent, so as to ensure that the entire water module The inside of the housing 200 can be heated and protected from freezing. Comparing Fig. 1 and Fig. 2, it can be seen that the internal structure of the water module of the utility model is much simpler, easier to assemble, and has better working effect.

本实用新型所述高效罐换热器202以及所述电加热罐201都竖向设置(针对安装后的姿态),并具有设置在所述电加热罐201最底端的出水管208,连通所述水模块壳体200上的一出水接口210。从所述电加热罐201内的容纳水的腔体到所述出水接口210之间,所述出水管208的连接弯折中不存在积水段,也即利用水的重力因素即可全部排空所述电加热罐201内的积水。The high-efficiency tank heat exchanger 202 of the utility model and the electric heating tank 201 are both arranged vertically (for the posture after installation), and have a water outlet pipe 208 arranged at the bottom end of the electric heating tank 201, which communicates with the A water outlet interface 210 on the water module housing 200 . From the cavity containing water in the electric heating tank 201 to the water outlet interface 210, there is no stagnant water section in the connection bend of the water outlet pipe 208, that is, the water can be completely drained by using the gravity factor of the water. Empty the accumulated water in the electric heating tank 201.

在所述高效罐换热器202内还设置包括一冷媒气管204和一冷媒液管205,分别连通设置在所述高效罐换热器上,作为工作部件,并在所述水模块壳体200上设置有对应的冷媒进出接口211,以用来与所述高效罐换热器202内的水进行换热,以进行加温供暖。A refrigerant gas pipe 204 and a refrigerant liquid pipe 205 are also provided in the high-efficiency tank heat exchanger 202, which are respectively communicated with and arranged on the high-efficiency tank heat exchanger as working parts, and are connected to the water module housing 200 Corresponding refrigerant inlet and outlet ports 211 are provided on the top to exchange heat with the water in the high-efficiency tank heat exchanger 202 for heating.

本实用新型所述的水模块结构,还包括一电器盒203,在其中设置有控制电路,用来对水模块结构的工作过程进行控制;所述电器盒203设置在所述水模块壳体200的维修窗口对应位置上,以方便维修和安装。The water module structure described in the utility model also includes an electrical box 203, in which a control circuit is arranged to control the working process of the water module structure; the electrical box 203 is arranged on the water module housing 200 The corresponding position of the maintenance window is convenient for maintenance and installation.

在本实用新型所述高效罐换热器202上还设置有进水管207,如图2所示,在所述进水管207上设置有水泵209,以及在所述水模块壳体200上连通设置有一进水接口212。所述进水管207设置在所述高效罐换热器202的侧下方。A water inlet pipe 207 is also provided on the high-efficiency tank heat exchanger 202 of the present invention. As shown in FIG. There is a water inlet interface 212 . The water inlet pipe 207 is arranged below the side of the high efficiency tank heat exchanger 202 .

在所述高效罐换热器202与所述电加热罐201之间还连通设置有有连接水管206。该连接水管206从所述高效罐换热器202和所述电加热罐201的上方进行连通。这样从所述连接水管206到所述高效罐换热器202,再到所述进水管207,水泵209,以及进水接口212,形成一个可以释放排空所有积水的通路,不存在积水的段,当本实用新型所述水模块结构故障,或者需要停止使用时,可以从进水通道进行排空,将水模块结构内的积水进行排空,以防止低温冻坏本实用新型的水模块结构产品。A connecting water pipe 206 is further communicated between the high-efficiency tank heat exchanger 202 and the electric heating tank 201 . The connecting water pipe 206 communicates from above the high-efficiency tank heat exchanger 202 and the electric heating tank 201 . In this way, from the connecting water pipe 206 to the high-efficiency tank heat exchanger 202, to the water inlet pipe 207, the water pump 209, and the water inlet interface 212, a passage that can release and drain all accumulated water is formed, and there is no accumulated water section, when the structure of the water module described in the utility model fails, or needs to be stopped, it can be emptied from the water inlet channel, and the accumulated water in the structure of the water module can be emptied, so as to prevent the utility model from freezing at low temperature. Water module structure products.

本实用新型水模块结构是从电加热罐的底部直接与出水管连接,同时设置进水管也不存在容易积水的弯管,并设置连通所述高效罐换热器,在工程上排水时,可以排空高效罐换热器和电加热罐内的积水,避免了罐内积水结冰导致冻裂的隐患。The water module structure of the utility model is directly connected to the outlet pipe from the bottom of the electric heating tank, and at the same time, the water inlet pipe does not have an elbow that is easy to accumulate water, and a heat exchanger connected to the high-efficiency tank is provided to drain water in the project. It can empty the accumulated water in the high-efficiency tank heat exchanger and the electric heating tank, avoiding the hidden danger of freezing and cracking caused by the freezing of accumulated water in the tank.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.

Claims (10)

1. a kind of water modular structure of collocation electrical heating tank, includes a high-efficiency tank heat exchanger in water module housing;Its feature It is, further includes an electrical heating tank;The electrical heating tank is arranged in the centre of the high-efficiency tank heat exchanger, the high-efficiency tank heat exchange Connection water pipe is also communicated between device and the electrical heating tank, controlling the electrical heating tank by a control circuit realizes to described The antifreeze heating of high-efficiency tank heat exchanger.
2. water modular structure according to claim 1, which is characterized in that high-efficiency tank heat exchanger and the electrical heating tank are perpendicular To setting, and there is the outlet pipe being arranged in the electrical heating tank lowermost end, and the water outlet being connected on the water module housing Interface.
3. water modular structure according to claim 2, which is characterized in that the high-efficiency tank heat exchanger also sets up cold including one Medium gas pipe and a refrigerant liquid pipe are respectively communicated with and are arranged on the high-efficiency tank heat exchanger, and be arranged on the water module housing There is refrigerant interface.
4. water modular structure according to claim 3, which is characterized in that further include an electrical appliance kit, be provided with the control Circuit processed;The electrical appliance kit is arranged on the maintenance window position of the water module housing.
5. water modular structure according to claim 4, which is characterized in that be provided with into water on the high-efficiency tank heat exchanger Pipe, is provided with water pump, and be connected to a water inlet interface on the water module housing on the water inlet pipe.
6. water modular structure according to claim 5, which is characterized in that the connection water pipe is from the high-efficiency tank heat exchanger It is connected to above the electrical heating tank.
7. water modular structure according to claim 1, which is characterized in that the electrical heating tank setting is changed in the high-efficiency tank The center of hot device.
8. water modular structure according to claim 1, which is characterized in that the electrical heating tank setting is changed in the high-efficiency tank In hot device, and it is being provided at both ends with the end for extending and exposing.
9. water modular structure according to claim 2, which is characterized in that ponding section is not present in the outlet pipe setting.
10. water modular structure according to claim 6, which is characterized in that the water inlet pipe, the connection water pipe and correspondence The high-efficiency tank heat exchanger and the electrical heating tank of connection form the access of a release emptying.
CN201721903945.XU 2017-12-29 2017-12-29 A water module structure with electric heating tank Expired - Fee Related CN207815719U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721903945.XU CN207815719U (en) 2017-12-29 2017-12-29 A water module structure with electric heating tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721903945.XU CN207815719U (en) 2017-12-29 2017-12-29 A water module structure with electric heating tank

Publications (1)

Publication Number Publication Date
CN207815719U true CN207815719U (en) 2018-09-04

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Family Applications (1)

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