CN207430036U - Deacidifying dedusting device - Google Patents
Deacidifying dedusting device Download PDFInfo
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- CN207430036U CN207430036U CN201721432630.1U CN201721432630U CN207430036U CN 207430036 U CN207430036 U CN 207430036U CN 201721432630 U CN201721432630 U CN 201721432630U CN 207430036 U CN207430036 U CN 207430036U
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Abstract
Description
技术领域technical field
本实用新型涉及一种脱酸除尘装置。The utility model relates to a deacidification and dust removal device.
背景技术Background technique
现代工业设备(例如焚烧炉、矿热炉等)在生产中易于产生含有一定量酸性气体的烟气或煤气,通常还同时含有CO、CO2。如果将这些含有酸性气体的烟气或煤气直接排放至大气将会腐蚀设备,并造成严重的环境污染。为了防止设备腐蚀、保护环境,必须对这些含有酸性气体的烟气或煤气进行净化处理。目前,最经济的除酸工艺是干法除酸工艺。然而,现有的干法除酸工艺的弊端在于脱酸剂的利用率极低。Modern industrial equipment (such as incinerators, submerged arc furnaces, etc.) tends to produce flue gas or coal gas containing a certain amount of acid gas during production, and usually also contains CO and CO 2 . If the flue gas or coal gas containing acid gas is directly discharged into the atmosphere, it will corrode the equipment and cause serious environmental pollution. In order to prevent equipment corrosion and protect the environment, the flue gas or coal gas containing acid gas must be purified. Currently, the most economical acid removal process is the dry acid removal process. However, the disadvantage of the existing dry acid removal process is that the utilization rate of the acid removal agent is extremely low.
鉴于上述问题,有必要提供一种新的脱酸除尘装置,以解决上述问题。In view of the above problems, it is necessary to provide a new deacidification and dust removal device to solve the above problems.
实用新型内容Utility model content
针对现有技术的不足,本实用新型解决的技术问题是提供一种脱酸除尘装置,该脱酸除尘装置可以提高脱酸剂的利用率,提高待处理气体的脱酸率。Aiming at the deficiencies of the prior art, the technical problem solved by the utility model is to provide a deacidification and dust removal device, which can increase the utilization rate of the deacidification agent and improve the deacidification rate of the gas to be treated.
为达到上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种脱酸除尘装置,包括:脱酸单元以及与所述脱酸单元相配合的除尘单元;所述脱酸单元包括反应箱以及与所述反应箱相连通的进气通道,所述进气通道包括向所述反应箱喷入待处理气体的主通道以及向所述反应箱喷入脱酸剂的次通道;所述除尘单元包括除尘箱、位于所述除尘箱内的过滤装置以及连接所述除尘箱和反应箱的连接通道。A deacidification and dust removal device, comprising: a deacidification unit and a dust removal unit matched with the deacidification unit; The channel includes a main channel for spraying gas to be treated into the reaction box and a secondary channel for spraying deacidification agent into the reaction box; the dust removal unit includes a dust removal box, a filter device located in the dust removal box, and a connecting The connection channel between the dust removal box and the reaction box is described.
进一步地,所述反应箱底部设置有脱酸反应器,所述脱酸反应器包括旋转轴、安装在所述旋转轴上用以粉碎脱酸剂的粉碎机构以及驱动所述旋转轴转动的驱动机构。Further, a deacidification reactor is provided at the bottom of the reaction tank, and the deacidification reactor includes a rotating shaft, a crushing mechanism installed on the rotating shaft for crushing the deacidifying agent, and a drive for driving the rotating shaft to rotate. mechanism.
进一步地,所述粉碎机构为链环。Further, the crushing mechanism is a chain ring.
进一步地,所述除尘箱内设置有与所述过滤装置相配合并用以收集灰尘的尘斗。Further, a dust hopper is arranged in the dust removal box to cooperate with the filter device and collect dust.
进一步地,所述除尘箱设置有出灰口以及将灰尘由所述尘斗输送至所述出灰口的出灰输送装置。Further, the dust removal box is provided with an ash outlet and an ash delivery device for transporting dust from the dust hopper to the ash outlet.
进一步地,所述出灰口处还设置有封闭所述出灰口的卸灰阀。Further, the ash outlet is also provided with an ash unloading valve for closing the ash outlet.
进一步地,所述除尘箱还设置有回料口,所述反应箱设置有与所述回料口相配合的回料输送装置,所述回料输送装置将所述回料口输出的含脱酸剂的灰尘输送至所述反应箱。Further, the dust removal box is also provided with a material return port, and the reaction box is provided with a material return conveying device matched with the material return port. The acid dust is transported to the reaction tank.
进一步地,所述反应箱底部设置有脱酸反应器,所述脱酸反应器包括旋转轴、安装在所述旋转轴上用以粉碎脱酸剂的粉碎机构以及驱动所述旋转轴转动的驱动机构;所述回料输送装置位于所述脱酸反应器的上方。Further, a deacidification reactor is provided at the bottom of the reaction tank, and the deacidification reactor includes a rotating shaft, a crushing mechanism installed on the rotating shaft for crushing the deacidifying agent, and a drive for driving the rotating shaft to rotate. Mechanism; the return conveying device is located above the deacidification reactor.
进一步地,所述出灰输送装置、回料输送装置为螺旋输送机。Further, the ash discharge conveying device and the material returning conveying device are screw conveyors.
进一步地,所述反应箱内设置有隔板,所述隔板将所述反应箱分隔成若干反应区,所述反应区共同构成一供气体流动的迂回通道,以延长气体在所述反应箱内的时间。Further, a baffle is arranged inside the reaction box, and the baffle divides the reaction box into several reaction zones, and the reaction zones together form a detour channel for gas flow, so as to prolong the flow of gas in the reaction box. time within.
本实用新型的有益效果是:相较于现有技术,本实用新型脱酸除尘装置可以提高脱酸剂的利用率,提高待处理气体的脱酸率。The beneficial effects of the utility model are: compared with the prior art, the deacidification and dust removal device of the utility model can increase the utilization rate of the deacidification agent and improve the deacidification rate of the gas to be treated.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. back.
附图说明Description of drawings
图1所示为本实用新型脱酸除尘装置的立体示意图。Fig. 1 is a three-dimensional schematic diagram of the deacidification and dust removal device of the present invention.
图2所示为脱酸除尘装置的剖视图。Figure 2 shows a cross-sectional view of the deacidification and dust removal device.
图3所示为脱酸单元另一方向的剖视图。Figure 3 is a cross-sectional view of the deacidification unit in another direction.
图4所示为脱酸除尘装置的侧视图。Figure 4 shows a side view of the deacidification and dust removal device.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
请参阅图1所示,本实用新型脱酸除尘装置100包括脱酸单元10以及与所述脱酸单元10相配合的除尘单元20。Please refer to FIG. 1 , the deacidification and dust removal device 100 of the present invention includes a deacidification unit 10 and a dust removal unit 20 matched with the deacidification unit 10 .
请参阅图1、图2以及图3所示,所述脱酸单元10包括反应箱11、位于所述反应箱11底部的脱酸反应器12、位于所述脱酸反应器12上方的回料输送装置13以及与所述反应箱11相连通的进气通道14。所述反应箱11内设置有隔板111,所述隔板111将所述反应箱11分隔成若干反应区112。所述反应区112共同构成一供含有酸性气体、灰尘的气流流通的迂回通道113,以延长所述气流停留在所述脱酸单元10内的时间,从而使得所述气流能够与脱酸剂进行长时间、充分的接触,并发生中和反应,进而提高所述气流的脱酸率。所述脱酸反应器12包括旋转轴121、安装在所述旋转轴121上用以粉碎脱酸剂的粉碎机构122以及驱动所述旋转轴121转动的驱动机构123。在本实施例中,所述粉碎机构122为链环,所述驱动机构123为电机。当所述脱酸反应器12工作时,所述驱动机构123驱动所述旋转轴121旋转,从而带动所述粉碎机构122高速旋转,进而粉碎位于所述反应箱11内的脱酸剂,使得脱酸剂的粒径更小,便于酸性气体与脱酸剂能够进行充分接触,进而提高脱酸剂的使用率,提高气流的脱酸率。所述粉碎机构122高速旋转所产生的力还有助于气流在所述迂回通道113内流动。此外,所述粉碎机构122还可以有效防止粉尘板结在所述反应箱11的底壁上。所述回料输送装置13为螺旋输送机。所述进气通道14包括向所述反应箱11内喷入待处理气流的主通道141以及向所述反应箱11内喷入脱酸剂的次通道142。由于所述主通道141、次通道142共同构成所述进气通道14,从而使得所述待处理气流、脱酸剂在进入所述反应箱11之前就开始混合,从而使得所述待处理气流与所述脱酸剂能够混合得更充分。Please refer to Fig. 1, Fig. 2 and shown in Fig. 3, described deacidification unit 10 comprises reaction tank 11, the deacidification reactor 12 that is positioned at the bottom of described reaction tank 11, the return material that is positioned at described deacidification reactor 12 The conveying device 13 and the air inlet channel 14 communicated with the reaction box 11 . A partition 111 is arranged inside the reaction box 11 , and the partition 111 divides the reaction box 11 into several reaction zones 112 . The reaction zone 112 together constitutes a detour channel 113 for the gas flow containing acid gas and dust to prolong the time that the gas flow stays in the deacidification unit 10, so that the gas flow can be separated from the deacidification agent. Long-time, sufficient contact, and a neutralization reaction occurs, thereby increasing the deacidification rate of the gas stream. The deacidification reactor 12 includes a rotating shaft 121 , a crushing mechanism 122 installed on the rotating shaft 121 for crushing the deacidifying agent, and a driving mechanism 123 for driving the rotating shaft 121 to rotate. In this embodiment, the crushing mechanism 122 is a chain ring, and the driving mechanism 123 is a motor. When the deacidification reactor 12 is working, the drive mechanism 123 drives the rotating shaft 121 to rotate, thereby driving the crushing mechanism 122 to rotate at a high speed, and then crushes the deacidification agent located in the reaction tank 11, so that the deacidification agent The particle size of the acid agent is smaller, which facilitates the full contact between the acid gas and the deacidification agent, thereby increasing the usage rate of the deacidification agent and increasing the deacidification rate of the gas flow. The force generated by the high-speed rotation of the crushing mechanism 122 also helps the airflow to flow in the circuitous channel 113 . In addition, the crushing mechanism 122 can also effectively prevent dust from compacting on the bottom wall of the reaction box 11 . The return conveying device 13 is a screw conveyor. The air inlet passage 14 includes a main passage 141 for injecting gas to be treated into the reaction box 11 and a secondary passage 142 for injecting a deacidification agent into the reaction box 11 . Since the main channel 141 and the secondary channel 142 jointly constitute the inlet channel 14, the gas to be treated and the deacidification agent begin to mix before entering the reaction box 11, so that the gas to be treated and the deacidification agent begin to mix. The deacidification agent can be mixed more thoroughly.
请参阅图1、图2、图3以及图4所示,所述除尘单元20包括除尘箱21、位于所述除尘箱21内的过滤装置(未图示)、与所述过滤装置相配合并用以收集灰尘的尘斗22、出灰输出装置23以及连接所述反应箱11和所述除尘箱21的连接通道24。所述除尘箱21设置有出灰口211、封闭所述出灰口211的卸灰阀212、与所述回料输送装置13相配合的回料口213以及出气口214。所述出灰输送装置23将所述尘斗22内的灰尘输送至所述出灰口211。在本实施例中,所述出灰输送装置23为变频螺旋输送机,从而可以根据脱酸反应的情况调节电机转速,进而调节含有脱酸剂的灰尘的回用量。所述卸灰阀212可在电机的驱动下自动旋转。所述回料输送装置13将所述回料口213输出的含脱酸剂的灰尘输送至所述反应箱11内,以便未发生中和反应的脱酸剂与酸性气体进行反应,从而提高所述脱酸剂的利用率。Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the dust removal unit 20 includes a dust removal box 21, a filter device (not shown) located in the dust removal box 21, which is matched with the filter device and used A dust hopper 22 for collecting dust, an ash output device 23 and a connecting passage 24 connecting the reaction box 11 and the dust removal box 21 are used. The dust removal box 21 is provided with an ash outlet 211 , an ash unloading valve 212 closing the ash outlet 211 , a material return opening 213 and an air outlet 214 matched with the return material conveying device 13 . The ash delivery device 23 transports the dust in the dust hopper 22 to the ash outlet 211 . In this embodiment, the ash discharge conveying device 23 is a frequency-variable screw conveyor, so that the motor speed can be adjusted according to the deacidification reaction, and then the recycling amount of the dust containing the deacidification agent can be adjusted. The ash unloading valve 212 can rotate automatically under the drive of the motor. The return conveying device 13 transports the dust containing deacidifier outputted by the return port 213 into the reaction box 11, so that the deacidifier that has not undergone neutralization reaction reacts with the acid gas, thereby increasing the The utilization rate of the deacidification agent.
当使用本实用新型脱酸除尘装置100时,首先将含有酸性气体和粉尘的气流、脱酸剂分别由所述主通道141、次通道142喷入所述反应箱11,使得酸性气体与脱酸剂在所述反应箱11内进行中和反应。所述气流在所述反应箱11内沿着所述迂回通道113流动,并通过所述连接通道24进入所述除尘箱21内。在此过程中,所述脱酸反应器12将流经所述脱酸反应器12的脱酸剂粉碎成粒径更小的粉末,从而使得脱酸剂与酸性气体具有更大的接触表面积,进而提高所述气流的脱酸率。接着,所述气流经过所述过滤装置过滤后,自所述出气口214排出。粉尘、中和反应生成物以及未发生中和反应的脱酸剂在清灰的作用下,由所述过滤装置的表面落入所述尘斗22内,并进入所述出灰输送装置23。所述粉尘、中和反应生成物以及未发生中和反应的脱酸剂组成的混合物,部分被所述出灰输送装置23输送至所述出灰口211;部分被所述出灰输送装置23输送至所述回料口213,并经所述回料输送装置13输送至所述反应箱11内,从而提高脱酸剂的利用率。When using the deacidification and dust removal device 100 of the present utility model, at first the air flow containing acid gas and dust, the deacidification agent are sprayed into the reaction box 11 by the main passage 141 and the secondary passage 142 respectively, so that the acid gas and deacidification The agent is neutralized in the reaction box 11. The air flow flows along the detour channel 113 in the reaction box 11 , and enters the dust removal box 21 through the connecting channel 24 . During this process, the deacidification reactor 12 crushes the deacidification agent flowing through the deacidification reactor 12 into smaller powders, so that the deacidification agent and the acid gas have a larger contact surface area, In turn, the deacidification rate of the gas stream is increased. Next, the airflow is discharged from the air outlet 214 after being filtered by the filter device. Dust, neutralization reaction product and deacidification agent without neutralization reaction fall into the dust hopper 22 from the surface of the filter device under the effect of dust removal, and enter the ash discharge conveying device 23 . The mixture composed of the dust, neutralization reaction product and deacidification agent that has not undergone neutralization reaction is partly transported to the ash outlet 211 by the ash delivery device 23; transported to the material return port 213, and transported to the reaction tank 11 through the material return conveying device 13, thereby improving the utilization rate of the deacidification agent.
相较于现有技术,本实用新型脱酸除尘装置100可以有效提高脱酸剂的利用率,提高含酸性气体、粉尘的气流的脱酸率。Compared with the prior art, the deacidification and dust removal device 100 of the utility model can effectively improve the utilization rate of the deacidification agent, and increase the deacidification rate of the airflow containing acid gas and dust.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107570000A (en) * | 2017-10-31 | 2018-01-12 | 苏州顺为环境科技有限公司 | Deacidifying dedusting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107570000A (en) * | 2017-10-31 | 2018-01-12 | 苏州顺为环境科技有限公司 | Deacidifying dedusting device |
| CN107570000B (en) * | 2017-10-31 | 2024-06-21 | 苏州市淳然环境技术有限公司 | Deacidifying and dust removing device |
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