CN207300605U - A kind of device of definite space division purification system regeneration period - Google Patents
A kind of device of definite space division purification system regeneration period Download PDFInfo
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- CN207300605U CN207300605U CN201721224694.2U CN201721224694U CN207300605U CN 207300605 U CN207300605 U CN 207300605U CN 201721224694 U CN201721224694 U CN 201721224694U CN 207300605 U CN207300605 U CN 207300605U
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Abstract
Description
技术领域technical field
本实用新型涉及一种空分纯化系统吸收、再生技术领域,具体涉及利用利用“称量法”确定空分纯化系统再生周期的装置。The utility model relates to the technical field of absorption and regeneration of an air separation and purification system, in particular to a device for determining the regeneration period of the air separation and purification system by using a "weighing method".
背景技术Background technique
近年来,随着煤化工、冶金工业、石油工业等企业的迅猛发展,氧气、氮气氩气的需求量与日俱增,特大型空分装置的数量越来越多。空分作为这些行业中能耗最高的单元,对其进行优化运行以及节能降耗一直是一项重要课题。In recent years, with the rapid development of coal chemical industry, metallurgical industry, petroleum industry and other enterprises, the demand for oxygen, nitrogen and argon is increasing day by day, and the number of extra large air separation units is increasing. As the unit with the highest energy consumption in these industries, air separation has always been an important topic to optimize its operation and save energy and reduce consumption.
目前,大中型空分的空分纯化系统普遍采用分子筛来吸附空气中的水分、二氧化碳、碳氢化合物,分子筛在空分装置中起着保障整套设备安全运行的重要作用。At present, molecular sieves are generally used in large and medium-sized air separation purification systems to absorb moisture, carbon dioxide, and hydrocarbons in the air. Molecular sieves play an important role in ensuring the safe operation of the entire set of equipment in the air separation unit.
空分装置中几乎所有纯化系统中的分子筛的工作周期都按照预先设定的吸附时间、热吹扫时间及冷吹扫时间进行吸收、再生,这种既不考虑分子筛在上一周期的吸附结果,又不考虑当下吹扫氮气的流量及温度等因素的再生过程势必导致部分能源做了无用功。准确的确定分子筛的再生周期,可以有效的节约这部分能量,降低空分的功耗。The working cycle of molecular sieves in almost all purification systems in air separation units is to absorb and regenerate according to the preset adsorption time, hot purge time and cold purge time, which does not consider the adsorption results of molecular sieves in the previous cycle. , and the regeneration process without considering factors such as the flow rate and temperature of the purge nitrogen gas will inevitably lead to useless work of some energy. Accurate determination of the regeneration cycle of molecular sieve can effectively save this part of energy and reduce the power consumption of air separation.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本实用新型提供了一种确定空分纯化系统再生周期的装置,具有结构简单,质量牢靠,价格低廉,方法简要等优点。In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a device for determining the regeneration period of the air separation and purification system, which has the advantages of simple structure, reliable quality, low price, and simple method.
为了达到上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种确定空分纯化系统再生周期的装置,包括固定在固定基础2上的重量测试传感器8,设置在重量测试传感器8上的支撑平台7,固定在支撑平台7上的分子筛吸附器1;所述分子筛吸附器1的两侧均通过连接软管5连接有气体管道4,气体管道4上设置有进出口阀门3。A device for determining the regeneration cycle of an air separation purification system, comprising a weight test sensor 8 fixed on a fixed foundation 2, a support platform 7 arranged on the weight test sensor 8, and a molecular sieve adsorber 1 fixed on the support platform 7; Both sides of the molecular sieve adsorber 1 are connected to a gas pipeline 4 through a connecting hose 5, and an inlet and outlet valve 3 is arranged on the gas pipeline 4.
还包括固定在固定基础2上用于限制分子筛吸附器1由于其内部气体流动,压力变化造成的倾倒、位移以及震动的限位装置6。It also includes a limiting device 6 fixed on the fixed foundation 2 for limiting the toppling, displacement and vibration of the molecular sieve adsorber 1 due to its internal gas flow and pressure changes.
所述连接软管5为柔性软管,连接分子筛吸附器1和气体管道4,不受力。The connecting hose 5 is a flexible hose, which connects the molecular sieve adsorber 1 and the gas pipeline 4 without force.
所述的确定空分纯化系统再生周期的装置确定空分纯化系统再生周期方法,所述的固定基础2保证处于静止状态,含有水分、二氧化碳、碳氢化合物的空气,依次通过分子筛吸附器1一侧的气体管道4和连接软管5,进入分子筛吸附器1,分子筛吸附器1将空气中的水分、二氧化碳、碳氢化合物吸附后,分子筛吸附器1的重量增加,直到分子筛吸附器1接近饱和状态时,观察重量测试传感器8显示的重量不再变化为m+△m时,计时得到分子筛吸附器1的吸附时间T1;当分子筛处于再生状态时,通过分子筛吸附器1另一侧的气体管道4 和连接软管5,反方向依次向分子筛吸附器1通过高温和低温污氮气,驱除分子筛吸附器1中的水分、二氧化碳、碳氢化合物,分子筛吸附器1中的重量减轻,观察重量测试传感器8显示的重量恢复至分子筛吸附器1原重量m的状态时,计时得到分子筛吸附器1的再生时间T2;通过测量分子筛吸附器1在吸附过程中和再生过程中的重量变化,分别得到分子筛吸附器1的吸附时间T1,和再生时间T2,选用较长的时间作为纯化系统的再生周期。The device for determining the regeneration cycle of the air separation purification system determines the regeneration cycle method of the air separation purification system, the fixed base 2 is guaranteed to be in a static state, and the air containing moisture, carbon dioxide, and hydrocarbons passes through the molecular sieve adsorber 1- The gas pipeline 4 on the side and the connecting hose 5 enter the molecular sieve adsorber 1. After the molecular sieve adsorber 1 absorbs the moisture, carbon dioxide and hydrocarbons in the air, the weight of the molecular sieve adsorber 1 increases until the molecular sieve adsorber 1 is close to saturation. state, observe that the weight displayed by the weight test sensor 8 no longer changes to m+△m, time the adsorption time T1 of the molecular sieve adsorber 1; 4 and connecting hose 5, pass high-temperature and low-temperature dirty nitrogen to the molecular sieve adsorber 1 in the opposite direction to remove moisture, carbon dioxide, and hydrocarbons in the molecular sieve adsorber 1, reduce the weight in the molecular sieve adsorber 1, and observe the weight test sensor When the weight shown in 8 returns to the state of the original weight m of the molecular sieve adsorber 1, the regeneration time T2 of the molecular sieve adsorber 1 is obtained by timing; by measuring the weight change of the molecular sieve adsorber 1 in the adsorption process and the regeneration process, the molecular sieve For the adsorption time T 1 of the adsorber 1 and the regeneration time T 2 , a longer time is selected as the regeneration cycle of the purification system.
本实用新型装置利用称重法准确的确定了空分纯化系统的再生周期,具有结构简单,质量牢靠,价格低廉,方法简要等优点。The device of the utility model accurately determines the regeneration cycle of the air separation and purification system by using the weighing method, and has the advantages of simple structure, reliable quality, low price, and simple method.
附图说明Description of drawings
图1为本实用新型装置及确定空分纯化系统再生周期示意图。Fig. 1 is a schematic diagram of the device of the present invention and determining the regeneration cycle of the air separation and purification system.
图2为本实用新型中的分子筛吸附和再生的工作过程示意图。Fig. 2 is a schematic diagram of the working process of molecular sieve adsorption and regeneration in the utility model.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
如图1所示,一种确定空分空分纯化系统再生周期的装置,包括分子筛吸附器1、固定基础2、进出口阀门3、气体管道4、连接软管5、限位装置6、支撑平台7和重量测试传感器8;重量测试传感器8固定在固定基础2上,用于测量分子筛吸附器1的重量;所述支撑平台7上面固定分子筛吸附器1,并放置在重量测试传感器8上;限位装置6用于限制分子筛吸附器1由于其内部气体流动,压力变化造成的倾倒、位移以及震动。吸附过程中,分子筛吸附器1在吸附空气中的水、二氧化碳、碳氢氢化合物后,状态由干燥状态变为饱和状态,重量由m增加至m+△m;再生过程中,分子筛吸附器1中的水、二氧化碳、碳氢化合物、被依次通过的高温污氮气和低温污氮气带走,状态由饱和状态变为干燥状态,重量从m+△m恢复为m。由重量测试传感器8测量并记录分子筛吸附器的重量变化的时间周期,也就确定了纯化系统的再生周期。As shown in Figure 1, a device for determining the regeneration period of an air separation purification system includes a molecular sieve adsorber 1, a fixed foundation 2, an inlet and outlet valve 3, a gas pipeline 4, a connecting hose 5, a limit device 6, a support Platform 7 and weight test sensor 8; Weight test sensor 8 is fixed on the fixed foundation 2, is used to measure the weight of molecular sieve adsorber 1; Fixed molecular sieve adsorber 1 above the described supporting platform 7, and is placed on the weight test sensor 8; The limiting device 6 is used to limit the toppling, displacement and vibration of the molecular sieve adsorber 1 due to the internal gas flow and pressure change. During the adsorption process, after the molecular sieve adsorber 1 absorbs water, carbon dioxide, and hydrocarbons in the air, the state changes from a dry state to a saturated state, and the weight increases from m to m+△m; during the regeneration process, the molecular sieve adsorber 1 The water, carbon dioxide, and hydrocarbons are taken away by the high-temperature polluted nitrogen and low-temperature polluted nitrogen in sequence, the state changes from a saturated state to a dry state, and the weight returns from m+△m to m. The time period during which the weight change of the molecular sieve adsorber is measured and recorded by the gravimetric sensor 8 determines the regeneration period of the purification system.
如图2所示纯化系统的工作过程,大气流过滤清器9后,颗粒杂质和液滴被隔离,然后进入空气压缩机10增压。增压后的空气进入水冷塔11进行冷却。由于水冷塔11出口处的空气内含有水、二氧化碳和碳氢化合物,这些物质可能在空分的后续流程中造成换热器堵塞、破裂,甚至爆炸,所以必须吸附干净。The working process of the purification system is shown in FIG. 2 . After the airflow filters through the filter 9 , the particulate impurities and liquid droplets are isolated, and then enter the air compressor 10 for pressurization. The pressurized air enters the water cooling tower 11 for cooling. Since the air at the outlet of the water cooling tower 11 contains water, carbon dioxide and hydrocarbons, these substances may cause blockage, rupture, or even explosion of the heat exchanger in the subsequent process of air separation, so they must be adsorbed clean.
为保证空分的连续工作,纯化系统的一般由两个分子筛组成,如图2中的A 和B,一个吸附,一个再生,周替交换。若A为吸附过程,水冷塔11出口处的空气经过气体管道、连接软管和阀门进入A中的分子筛吸附器,然后形成洁净的空气为空分所用。A中的分子筛吸附器接近饱和时,质量由m增加至m+△m。记录吸附的时间为T1;B为再生过程,先为B中的分子筛吸附器通入高温污氮气,再为B中的分子筛吸附器通入低温污氮气,B中的分子筛吸附器由饱和状态转变为干燥状态,质量由m+△m降低为m,记录再生的时间为T2。In order to ensure the continuous operation of air separation, the purification system is generally composed of two molecular sieves, such as A and B in Figure 2, one for adsorption, one for regeneration, and exchanged periodically. If A is an adsorption process, the air at the outlet of the water cooling tower 11 enters the molecular sieve adsorber in A through gas pipelines, connecting hoses and valves, and then forms clean air for air separation. When the molecular sieve adsorber in A is close to saturation, the mass increases from m to m+△m. Record the time of adsorption as T 1 ; B is the regeneration process. First, the molecular sieve adsorber in B is fed with high-temperature dirty nitrogen, and then the molecular sieve adsorber in B is fed with low-temperature dirty nitrogen. The molecular sieve adsorber in B is from a saturated state It turns into a dry state, the mass decreases from m+△m to m, and the time for record regeneration is T 2 .
比较T1和T2大小,选用大的作为空分分子筛再生周期。该方法通过测量分子筛吸附器的重量,来确定纯化系统的再生周期,方式更加直接,周期时间更加准确。Compare the size of T 1 and T 2 , and choose the larger one as the regeneration period of the air separation molecular sieve. The method determines the regeneration cycle of the purification system by measuring the weight of the molecular sieve adsorber, and the method is more direct and the cycle time is more accurate.
以上所述,仅是本装置的较佳的实施而已,并非对本实用新型任何形式上的限制,本领域技术人员利用上述揭示的技术内容做出些许简单、等同变化或修饰,均落在本实用新型的保护范围内。The above is only a preferred implementation of the device, and does not limit the utility model in any form. Those skilled in the art make some simple and equivalent changes or modifications using the technical content disclosed above, all of which fall within the scope of the utility model. new type of protection.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107576520A (en) * | 2017-09-22 | 2018-01-12 | 中国华能集团公司 | A kind of device and method for determining the space division purification system regeneration period |
| CN110420539A (en) * | 2019-07-14 | 2019-11-08 | 杭州杭氧股份有限公司 | A kind of automatically-adaptive control method of space division purification system |
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- 2017-09-22 CN CN201721224694.2U patent/CN207300605U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107576520A (en) * | 2017-09-22 | 2018-01-12 | 中国华能集团公司 | A kind of device and method for determining the space division purification system regeneration period |
| CN107576520B (en) * | 2017-09-22 | 2023-12-05 | 中国华能集团公司 | Device and method for determining regeneration period of air separation purification system |
| CN110420539A (en) * | 2019-07-14 | 2019-11-08 | 杭州杭氧股份有限公司 | A kind of automatically-adaptive control method of space division purification system |
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