CN207201941U - A kind of sterilizing unit for beverage processing - Google Patents
A kind of sterilizing unit for beverage processing Download PDFInfo
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- CN207201941U CN207201941U CN201720597244.1U CN201720597244U CN207201941U CN 207201941 U CN207201941 U CN 207201941U CN 201720597244 U CN201720597244 U CN 201720597244U CN 207201941 U CN207201941 U CN 207201941U
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 35
- 235000013361 beverage Nutrition 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 239000012530 fluid Substances 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 18
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000005611 electricity Effects 0.000 abstract description 4
- 230000006698 induction Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 244000005700 microbiome Species 0.000 description 6
- 235000013336 milk Nutrition 0.000 description 5
- 239000008267 milk Substances 0.000 description 5
- 210000004080 milk Anatomy 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 235000016213 coffee Nutrition 0.000 description 3
- 235000013353 coffee beverage Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000010469 Glycine max Nutrition 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
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- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
本实用新型公开了一种用于饮料加工的杀菌装置，其包括预热组件、电磁加热组件、电磁变频模组、CPU控制模组和围着电磁变频模组和CPU控制模组设置的导热水管；导热水管的进水端与饮料加工设备的输出端相连，出水端与绝缘外管的进液口连通；电磁加热组件包括绝缘外管、设于绝缘外管内的导热棒以及缠绕在绝缘外管外的电磁线圈；电磁线圈与电磁变频模组电连接，绝缘外管的内壁与导热棒的外壁之间形成流体通道，绝缘外管设有与流体通道连通的进液口和出液口。本实用新型实现了高频脉冲磁场感应杀菌以及水电分离加热，而且还能对装置内的功率器件产生的热量进行回收再利用。
The utility model discloses a sterilizing device for beverage processing, which comprises a preheating component, an electromagnetic heating component, an electromagnetic frequency conversion module, a CPU control module, and a heat conduction pipe arranged around the electromagnetic frequency conversion module and the CPU control module ; The water inlet end of the heat conduction pipe is connected to the output end of the beverage processing equipment, and the water outlet is connected to the liquid inlet of the insulating outer pipe; the electromagnetic heating assembly includes the insulating outer pipe, the heat conduction rod arranged in the insulating outer pipe, and the insulating outer pipe The outer electromagnetic coil; the electromagnetic coil is electrically connected to the electromagnetic frequency conversion module, a fluid channel is formed between the inner wall of the insulating outer tube and the outer wall of the heat conducting rod, and the insulating outer tube is provided with a liquid inlet and a liquid outlet connected to the fluid channel. The utility model realizes high-frequency pulse magnetic field induction sterilization and water and electricity separation and heating, and can also recover and reuse the heat generated by power devices in the device.
Description
技术领域technical field
本实用新型涉及饮料加工领域，具体涉及一种用于饮料加工的杀菌装置。The utility model relates to the field of beverage processing, in particular to a sterilizing device for beverage processing.
背景技术Background technique
在国内外饮料加工行业中，杀菌方式主要通过加热杀菌和非加热杀菌，现有的非加热杀菌技术主要为采用脉冲磁场杀菌。脉冲磁场杀菌主要是利用高强度磁场发生器向螺旋线圈发出强脉冲磁场，将食品置于螺旋线圈内部的磁场当中，微生物在脉冲磁场的作用下会死亡；具体为，微生物在磁场下运动时，如果微生物所做的运动为切割磁力线的运动，将会导致磁通量变化并激起感应电流，微生物在感应电流的作用下死亡；感应电流越大，杀菌效应越明显。有鉴于此，可以设计一种用于饮料加工的杀菌装置，并应用到人们日常生活中需要消毒的家用电器中，如净饮一体机、豆浆机、咖啡机、泡奶机等。In the beverage processing industry at home and abroad, the sterilization methods are mainly heat sterilization and non-heat sterilization. The existing non-heat sterilization technology mainly uses pulsed magnetic field sterilization. Pulsed magnetic field sterilization mainly uses a high-intensity magnetic field generator to send a strong pulsed magnetic field to the helical coil, and places the food in the magnetic field inside the helical coil, and the microorganisms will die under the action of the pulsed magnetic field; specifically, when the microorganisms move under the magnetic field, If the movement of the microorganisms is the movement of cutting the magnetic field lines, it will cause the change of the magnetic flux and stimulate the induced current, and the microorganisms will die under the action of the induced current; the larger the induced current, the more obvious the bactericidal effect. In view of this, a sterilizing device for beverage processing can be designed and applied to household appliances that need to be sterilized in people's daily life, such as all-in-one drinking machines, soybean milk machines, coffee machines, milk frothers, etc.
实用新型内容Utility model content
本实用新型的目的是提供一种能实现高频脉冲磁场感应杀菌以及水电分离加热的用于饮料加工的杀菌装置。The purpose of the utility model is to provide a sterilizing device for beverage processing that can realize high-frequency pulse magnetic field induction sterilization and water and electricity separation and heating.
为了实现上述目的，本实用新型提供了一种用于饮料加工的杀菌装置，其包括预热组件、电磁加热组件、电磁变频模组以及CPU控制模组，所述电磁变频模组与所述CPU控制模组相邻设置并电连接；In order to achieve the above purpose, the utility model provides a sterilizing device for beverage processing, which includes a preheating component, an electromagnetic heating component, an electromagnetic frequency conversion module and a CPU control module, the electromagnetic frequency conversion module and the CPU The control modules are adjacently arranged and electrically connected;
所述电磁加热组件包括绝缘外管、设于所述绝缘外管内的导热棒以及缠绕在所述绝缘外管外的电磁线圈；所述电磁线圈与所述电磁变频模组电连接，所述绝缘外管的内壁与所述导热棒的外壁之间形成流体通道，所述绝缘外管的两端分别设有与所述流体通道连通的进液口和出液口；The electromagnetic heating assembly includes an insulating outer tube, a heat conducting rod arranged in the insulating outer tube, and an electromagnetic coil wound outside the insulating outer tube; the electromagnetic coil is electrically connected to the electromagnetic frequency conversion module, and the insulating A fluid channel is formed between the inner wall of the outer tube and the outer wall of the heat conducting rod, and the two ends of the insulating outer tube are respectively provided with a liquid inlet and a liquid outlet communicating with the fluid channel;
所述预热组件包括导热水管，所述导热水管围着所述电磁变频模组和CPU控制模组设置；所述导热水管的进水端与饮料加工设备的输出端相连，所述导热水管的出水端与所述绝缘外管的进液口连通。The preheating component includes a heat conduction pipe, and the heat conduction pipe is arranged around the electromagnetic frequency conversion module and the CPU control module; the water inlet end of the heat conduction pipe is connected with the output end of the beverage processing equipment, and the water conduction pipe The water outlet is communicated with the liquid inlet of the insulating outer pipe.
进一步地，所述预热组件还包括导热壳罩和保温外壳，所述导热壳罩罩设在所述电磁变频模组与CPU控制模组上，所述导热壳罩的外表面上开有多排管槽，所述导热水管沿所述管槽迂回排布在所述导热壳罩上，所述保温外壳罩设在所述导热壳罩与所述导热水管的外侧。Further, the preheating assembly also includes a heat conduction shell and a thermal insulation shell, the heat conduction shell is arranged on the electromagnetic frequency conversion module and the CPU control module, and the outer surface of the heat conduction shell has multiple openings. The pipe row groove, the heat conduction pipes are arranged circuitously on the heat conduction shell along the pipe groove, and the heat preservation shell is arranged on the outer side of the heat conduction shell and the heat conduction pipes.
进一步地，所述导热棒的外壁上设有导流槽。Further, a guide groove is provided on the outer wall of the heat conducting rod.
进一步地，所述导流槽绕所述导热棒螺旋设置。Further, the guide groove is spirally arranged around the heat conduction rod.
进一步地，所述导热水管一体弯折成型。Further, the heat conduction pipe is integrally bent and formed.
进一步地，所述导热水管的出水端与所述绝缘外管的进液口之间设有水泵。Further, a water pump is provided between the water outlet end of the heat conduction pipe and the liquid inlet of the insulating outer pipe.
进一步地，所述绝缘外管的出液口处设有温度传感器，所述温度传感器与所述CPU控制模组电连接。Further, a temperature sensor is provided at the liquid outlet of the insulating outer tube, and the temperature sensor is electrically connected to the CPU control module.
进一步地，所述绝缘外管由石英材料制成。Further, the insulating outer tube is made of quartz material.
实施本实用新型的用于饮料加工的杀菌装置，相对于现有技术具有如下的优点：Implementing the sterilizing device for beverage processing of the present utility model has the following advantages relative to the prior art:
1、通过在绝缘外管内产生高频强磁场和密集的环形磁力线，对通过流体通道的液体(如果汁、牛奶、咖啡等)在非高温环境下进行隔空感应杀菌，由于磁场集中，整个杀菌过程具有能耗低、杀菌时间短、对微生物杀灭能力强以及杀菌效果好的特点；同时，饮料加工设备生产出来的液体在通过流体通道的过程中就会被电磁线圈产生的高频磁场快速加热，这种加热方式可彻底实现水电分离，保障了使用者的安全；而且经过电磁加热组件的液体会被磁场垂直切割流体通道内的液体分子，使饮料更加醇厚、纯粹，口感更加美妙。1. By generating a high-frequency strong magnetic field and dense annular magnetic field lines in the insulating outer tube, the liquid (such as juice, milk, coffee, etc.) passing through the fluid channel is subjected to space induction sterilization in a non-high temperature environment. Due to the concentration of the magnetic field, the entire sterilization process has Low energy consumption, short sterilization time, strong ability to kill microorganisms and good sterilization effect; at the same time, the liquid produced by the beverage processing equipment will be rapidly heated by the high-frequency magnetic field generated by the electromagnetic coil during the process of passing through the fluid channel. This heating method can completely realize the separation of water and electricity, ensuring the safety of users; and the liquid passing through the electromagnetic heating component will be cut vertically by the magnetic field to the liquid molecules in the fluid channel, making the drink more mellow, purer and more delicious.
2、设置预热组件，使预热组件的导热水管围着电磁变频模组和CPU控制模组设置，这样就能通过导热水管带走电磁变频模组和CPU控制模组上的功率器件所产生的热量，既起到了为电磁变频模组和CPU控制模组散热的作用，又可以对水流进行初步加热，避免了热量浪费。2. Set up the preheating component, so that the heat conduction water pipe of the preheating component is set around the electromagnetic frequency conversion module and the CPU control module, so that the heat generated by the power devices on the electromagnetic frequency conversion module and the CPU control module can be taken away by the heat conduction heat pipe The heat not only plays the role of cooling the electromagnetic frequency conversion module and CPU control module, but also preliminarily heats the water flow, avoiding heat waste.
附图说明Description of drawings
图1是本实用新型的用于饮料加工的杀菌装置的结构示意图；Fig. 1 is the structural representation of the sterilizing device for beverage processing of the present utility model;
图2是本实用新型中的电磁加热组件的结构示意图。Fig. 2 is a structural schematic diagram of the electromagnetic heating assembly in the utility model.
具体实施方式Detailed ways
下面结合附图和实施例，对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型，但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1所示，本实用新型的优选实施例，一种用于饮料加工的杀菌装置，其包括预热组件6、电磁加热组件1、电磁变频模组4以及CPU控制模组5，电磁变频模组4与CPU控制模组5相邻设置并电连接。电磁变频模组4通过全桥和IGBT模块电路将50Hz的电能转化为25-60KHz的高频磁能，CPU控制模组5用于控制整个热水器的工作状态。As shown in Figure 1, the preferred embodiment of the present utility model is a sterilizing device for beverage processing, which includes a preheating assembly 6, an electromagnetic heating assembly 1, an electromagnetic frequency conversion module 4 and a CPU control module 5, the electromagnetic frequency conversion The module 4 and the CPU control module 5 are adjacently arranged and electrically connected. The electromagnetic frequency conversion module 4 converts 50Hz electric energy into 25-60KHz high-frequency magnetic energy through the full bridge and IGBT module circuit, and the CPU control module 5 is used to control the working state of the entire water heater.
参照图2，电磁加热组件1包括绝缘外管12、设于绝缘外管12内的导热棒14以及缠绕在绝缘外管12外的电磁线圈11；电磁线圈11与电磁变频模组4电连接，绝缘外管12的内壁与导热棒14的外壁之间形成流体通道13，绝缘外管12的两端分别设有与流体通道13连通的进液口15和出液口16。由此，本实施例通过在绝缘外管12内产生高频强磁场和密集的环形磁力线，对通过流体通道13的液体(如饮料加工设备3生产出来的果汁、豆浆、牛奶、咖啡等)在非高温环境下进行隔空感应杀菌，由于磁场集中，整个杀菌过程具有能耗低、杀菌时间短、对微生物杀灭能力强以及杀菌效果好的特点；同时，饮料加工设备3生产出来的液体在通过流体通道13的过程中就会被电磁线圈11产生的高频磁场快速加热，这种加热方式可彻底实现水电分离，保障了使用者的安全。而且经过电磁加热组件的液体会被磁场垂直切割流体通道内的液体分子，使饮料更加醇厚、纯粹，口感更加美妙。绝缘外管12优选地采用石英材料制成，以获得强度高、导热快、不会高温软化且安全性能高的管件。另外，作为淋浴热水器使用时，可在出液口16处用管路连接淋浴喷头。2, the electromagnetic heating assembly 1 includes an insulating outer tube 12, a heat conducting rod 14 disposed in the insulating outer tube 12, and an electromagnetic coil 11 wound outside the insulating outer tube 12; the electromagnetic coil 11 is electrically connected to the electromagnetic frequency conversion module 4, A fluid channel 13 is formed between the inner wall of the insulating outer tube 12 and the outer wall of the heat conducting rod 14 , and two ends of the insulating outer tube 12 are respectively provided with a liquid inlet 15 and a liquid outlet 16 communicating with the fluid channel 13 . Thus, in this embodiment, by generating a high-frequency strong magnetic field and dense annular magnetic force lines in the insulating outer tube 12, the liquid (such as fruit juice, soybean milk, milk, coffee, etc. produced by the beverage processing equipment 3) passing through the fluid channel 13 can be treated at a non-high temperature. Air separation induction sterilization is carried out in the environment. Due to the concentration of the magnetic field, the whole sterilization process has the characteristics of low energy consumption, short sterilization time, strong ability to kill microorganisms and good sterilization effect; at the same time, the liquid produced by the beverage processing equipment 3 passes through the fluid During the passage 13, it will be rapidly heated by the high-frequency magnetic field generated by the electromagnetic coil 11. This heating method can completely realize the separation of water and electricity, ensuring the safety of users. Moreover, the liquid after the electromagnetic heating component will be vertically cut by the magnetic field to the liquid molecules in the fluid channel, making the drink more mellow, purer and more delicious. The insulating outer pipe 12 is preferably made of quartz material, so as to obtain a pipe fitting with high strength, fast heat conduction, no high temperature softening and high safety performance. In addition, when used as a shower water heater, a shower head can be connected with a pipeline at the liquid outlet 16.
预热组件6包括导热水管63，导热水管63围着电磁变频模组4和CPU控制模组5设置，所述导热水管63的进水端与饮料加工设备3的输出端相连，所述导热水管63的出水端与所述绝缘外管12的进液口15连通。这样，导热水管63中水流就能直接带走电磁变频模组4和CPU控制模组5上的功率器件所产生的热量，既起到了为电磁变频模组4和CPU控制模组5散热的作用，又可以对水流进行初步加热，避免了热量损失。The preheating assembly 6 includes a heat conduction pipe 63, which is arranged around the electromagnetic frequency conversion module 4 and the CPU control module 5, the water inlet end of the heat conduction pipe 63 is connected with the output end of the beverage processing equipment 3, and the heat conduction pipe The water outlet of 63 communicates with the liquid inlet 15 of the insulating outer tube 12 . In this way, the water flow in the heat conduction pipe 63 can directly take away the heat generated by the power devices on the electromagnetic frequency conversion module 4 and the CPU control module 5, which not only plays a role in cooling the electromagnetic frequency conversion module 4 and the CPU control module 5 , and the water flow can be preliminarily heated to avoid heat loss.
为了起到更好更快地带走功率元器件所产生的热量，预热组件6还包括导热壳罩62和保温外壳61，导热壳罩62罩设在电磁变频模组4与CPU控制模组5上，导热壳罩62的外表面上开有多排管槽64，导热水管63沿管槽64迂回排布在导热壳罩62上，保温外壳61罩设在导热壳罩62与导热水管63的外侧。这里，设置导热壳罩62可以增大导热面积，这样导热壳罩62就可以快速将功率器件上产生的热量传导给导热水管63及水流，最后水流将热量带走；而设置管槽64则可以加大导热水管63与导热壳罩62的接触面，即传导面，同样起到加快散热的作用；保温外壳61则可以尽量避免导热壳罩62、导热水管63及导热水管63内的水流与空气等介质发生热交换，从而使得功率器件产生的热量尽可能全部用来加热导热水管63中的水流。In order to take away the heat generated by the power components better and faster, the preheating assembly 6 also includes a heat conduction shell 62 and a thermal insulation shell 61, and the heat conduction shell 62 is arranged on the electromagnetic frequency conversion module 4 and the CPU control module 5 On the outer surface of the heat conduction shell 62, there are multiple rows of pipe grooves 64, and the heat conduction pipes 63 are arranged circuitously on the heat conduction shell 62 along the pipe grooves 64. outside. Here, setting the heat conduction shell 62 can increase the heat conduction area, so that the heat conduction shell 62 can quickly conduct the heat generated on the power device to the heat conduction pipe 63 and the water flow, and finally the water flow will take the heat away; and the arrangement of the pipe groove 64 can Enlarging the contact surface between the heat conduction pipe 63 and the heat conduction shell 62, i.e. the conduction surface, also plays the role of accelerating heat dissipation; Heat exchange occurs between the medium and the other medium, so that the heat generated by the power device can be used to heat the water flow in the heat conduction pipe 63 as much as possible.
本实施例中，导热棒14的外壁上设有导流槽。导流槽的设置不仅能自动对流体通道13内可能存在的水垢进行进一步清洗冲刷，防止水垢的生成，而且还能引导水流快速通过流体通道13。特别地，导流槽绕导热棒14螺旋设置，从而形成螺旋式的流体通道13，能实现对水全方位杀菌，提高杀菌效果。当然，也可以在绝缘外管12的内壁上设置导流槽。In this embodiment, a guide groove is provided on the outer wall of the heat conducting rod 14 . The setting of the diversion groove can not only automatically further clean and flush the scale that may exist in the fluid channel 13 to prevent the generation of scale, but also guide the water flow through the fluid channel 13 quickly. In particular, the diversion groove is spirally arranged around the heat conducting rod 14, thereby forming a spiral fluid channel 13, which can realize all-round sterilization of water and improve the sterilization effect. Of course, flow guide grooves may also be provided on the inner wall of the insulating outer tube 12 .
本实施例中的导热水管63一体弯折成型，既方便安装，也能减少连接工序或是水管连接件的使用。The heat conduction pipe 63 in this embodiment is integrally bent and formed, which is not only convenient for installation, but also reduces the connection process or the use of water pipe connectors.
由于导热水管63来回迂回设置，会一定程度上影响导热水管63内的水压与流速，本实施例中，导热水管63的出水端与绝缘外管12的进液口15之间设有水泵2，以加快导热水管63内的水流流速，从而水流能迅速带走电磁变频模组4和CPU控制模组5的功率器件所产生的热量，而且还能利用水泵2控制本装置的出水量。Since the heat conduction pipe 63 is set back and forth, it will affect the water pressure and flow rate in the heat conduction pipe 63 to a certain extent. , to speed up the water flow velocity in the conduction water pipe 63, so that the water flow can quickly take away the heat produced by the power devices of the electromagnetic frequency conversion module 4 and the CPU control module 5, and the water pump 2 can also be used to control the water output of the device.
进一步地，绝缘外管12的出液口16处设有温度传感器7，温度传感器7与CPU控制模组5电连接。这样，当温度传感器7检测到温度高于或低于所设定的温度时，通过CPU控制模组5控制电磁变频模组4自动调整电磁加热组件1的加热电磁频率。Further, a temperature sensor 7 is provided at the liquid outlet 16 of the insulating outer tube 12 , and the temperature sensor 7 is electrically connected to the CPU control module 5 . In this way, when the temperature sensor 7 detects that the temperature is higher or lower than the set temperature, the electromagnetic frequency conversion module 4 is controlled by the CPU control module 5 to automatically adjust the heating electromagnetic frequency of the electromagnetic heating assembly 1 .
以上仅是本实用新型的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本实用新型技术原理的前提下，还可以做出若干改进和替换，这些改进和替换也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present utility model, some improvements and replacements can also be made. These improvements and replacements It should also be regarded as the protection scope of the present utility model.
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