CN207111896U - MPV axle gear box sealing structure - Google Patents
MPV axle gear box sealing structure Download PDFInfo
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- CN207111896U CN207111896U CN201720065579.9U CN201720065579U CN207111896U CN 207111896 U CN207111896 U CN 207111896U CN 201720065579 U CN201720065579 U CN 201720065579U CN 207111896 U CN207111896 U CN 207111896U
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- 238000007789 sealing Methods 0.000 title claims abstract description 251
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 239000000446 fuel Substances 0.000 claims 10
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 239000003921 oil Substances 0.000 abstract description 105
- 239000010687 lubricating oil Substances 0.000 abstract description 21
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000428 dust Substances 0.000 description 6
- 230000006837 decompression Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)
- Sealing Of Bearings (AREA)
Abstract
本实用新型公开了一种多功能车车轴齿轮箱密封结构,包括设置在所述车轴齿轮箱侧壁轴孔内用于支撑锥齿轮轴的轴密封装置;所述轴密封装置包括设置在所述轴孔内的轴承套杯,设置在所述轴承套杯内的四点接触球轴承和圆柱滚子轴承,以及固定在车轴齿轮箱侧壁上用于轴向定位的轴承端盖,所述轴承端盖与所述四点接触球轴承之间设置有调整环。本实用新型优点在于所述密封结构具有第一、第二、第三径向进油孔及第一、第二集油槽,因此可以充分满足轴承的润滑油量;实现了多功能车在高速运行和低速作业双模式工况下旋转贯通部位的双面密封,且结构简单,拆装维护方便,密封效果可靠。
The utility model discloses a sealing structure for an axle gear box of a multifunctional vehicle, which comprises a shaft sealing device arranged in the shaft hole of the side wall of the axle gear box for supporting a bevel gear shaft; The bearing sleeve cup in the shaft hole, the four-point contact ball bearing and cylindrical roller bearing arranged in the bearing sleeve cup, and the bearing end cover fixed on the side wall of the axle gearbox for axial positioning, the bearing An adjusting ring is arranged between the end cover and the four-point contact ball bearing. The utility model has the advantage that the sealing structure has the first, second and third radial oil inlet holes and the first and second oil collecting grooves, so the amount of lubricating oil of the bearing can be fully satisfied; the high-speed operation of the multifunctional vehicle is realized Double-sided sealing of the rotating through part under the double-mode working condition of low-speed operation and low-speed operation, and the structure is simple, easy to disassemble and maintain, and the sealing effect is reliable.
Description
技术领域technical field
本实用新型涉及电气化铁路和高速客运专线接触网检修、维护、抢修的多功能车,尤其是涉及多功能车车轴齿轮箱密封结构。The utility model relates to a multifunctional vehicle for overhauling, maintaining and repairing contact nets of electrified railways and high-speed passenger dedicated lines, in particular to a sealing structure for an axle gear box of a multifunctional vehicle.
背景技术Background technique
多工能车是电气化铁路、高速客运专线接触网检修、维护、抢修的作业车。多功能车要求具备高速运行和低速作业双模式牵引系统,尤其是牵引系统中的车轴齿轮箱目前国内没有成熟的产品、技术和制造经验,因此需要设计制造出满足中国高速电气化铁路技术条件的多功能车车轴齿轮箱。为了提高齿轮箱的使用寿命、传动可靠性、检修和拆装维护方便性、以及满足多功能车高速运行和低速作业双模式工况,车轴齿轮箱密封是研制的关键和难点。这是因为:1、多功能车车轴齿轮箱旋转贯通部位一般采用油润滑,齿轮箱的润滑油一旦发生泄露,将会影响箱体内齿轮、轴承等重要零件的使用寿命,而且还可能造成轨道沿线环境污染。2、多功能车车轴齿轮箱安装在多功能车辆下部的转向架上,当车辆运行时,由于受齿轮箱内、外压力分布不均,当齿轮箱外部压力大于齿轮箱内部压力时,将造成外界环境中的气、雨雪、灰尘等杂物侵入齿轮箱内而污染润滑油,造成润滑油乳化等现象频繁出现,导致加剧齿轮箱内轴承、齿轮等重要零件的磨损。The multifunctional vehicle is an operating vehicle for the inspection, maintenance and emergency repair of the catenary of electrified railways and high-speed passenger dedicated lines. Multi-purpose vehicles require a dual-mode traction system for high-speed operation and low-speed operation, especially the axle gearbox in the traction system. At present, there is no mature product, technology and manufacturing experience in China. Functional car axle gearbox. In order to improve the service life of the gearbox, the transmission reliability, the convenience of overhaul, disassembly and maintenance, and to meet the dual-mode working conditions of high-speed operation and low-speed operation of the multi-purpose vehicle, the seal of the axle gearbox is the key and difficult point in the development. This is because: 1. Oil is generally used to lubricate the rotating parts of the gear box of the multi-purpose vehicle axle. Once the lubricating oil of the gear box leaks, it will affect the service life of important parts such as gears and bearings in the box, and may also cause damage along the track. environmental pollution. 2. The multi-purpose vehicle axle gearbox is installed on the bogie at the lower part of the multi-purpose vehicle. When the vehicle is running, due to the uneven distribution of the internal and external pressure of the gearbox, when the external pressure of the gearbox is greater than the internal pressure of the gearbox, it will cause Air, rain, snow, dust and other sundries in the external environment invade the gearbox and pollute the lubricating oil, resulting in frequent emulsification of the lubricating oil, which intensifies the wear of important parts such as bearings and gears in the gearbox.
因此在设计齿轮箱的密封结构时,不但要保证齿轮箱内的润滑油不能向外泄露出去,同时还必须要保证齿轮箱外的气、雨雪、灰尘等杂物不能侵入齿轮箱内部,即要求齿轮箱的密封结构能够实现双面密封。Therefore, when designing the sealing structure of the gearbox, it is necessary not only to ensure that the lubricating oil in the gearbox cannot leak out, but also to ensure that the air, rain, snow, dust and other sundries outside the gearbox cannot invade the interior of the gearbox, that is, It is required that the sealing structure of the gearbox can realize double-sided sealing.
发明内容Contents of the invention
本实用新型目的在于提供一种多功能车车轴齿轮箱密封结构。The purpose of the utility model is to provide a sealing structure for the axle gear box of a multifunctional vehicle.
为实现上述目的,本实用新型采取下述技术方案:In order to achieve the above object, the utility model takes the following technical solutions:
本实用新型所述的多功能车车轴齿轮箱密封结构,包括设置在所述车轴齿轮箱侧壁轴孔内用于支撑锥齿轮轴的轴密封装置;所述轴密封装置包括设置在所述轴孔内的轴承套杯,设置在所述轴承套杯内的四点接触球轴承和圆柱滚子轴承,以及固定在车轴齿轮箱侧壁上用于轴向定位的轴承端盖,所述轴承端盖与所述四点接触球轴承之间设置有调整环;The sealing structure of the axle gear box of a multifunctional vehicle according to the utility model includes a shaft sealing device arranged in the shaft hole of the side wall of the axle gear box for supporting the bevel gear shaft; The bearing sleeve cup in the hole, the four-point contact ball bearing and cylindrical roller bearing arranged in the bearing sleeve cup, and the bearing end cover fixed on the side wall of the axle gearbox for axial positioning, the bearing end An adjusting ring is arranged between the cover and the four-point contact ball bearing;
所述轴承套杯的套壁上开设有第一径向进油孔、第二径向进油孔、第三径向径向进油孔、轴向进油孔和与车轴齿轮箱内腔相通的回油孔,所述第一径向进油孔、第二径向进油孔和第三径向进油孔分别与轴向进油孔相互贯通;轴承套杯套壁上还开设有环形槽,所述环形槽与第二径向进油孔和车轴齿轮箱的进油口相对应;轴承套杯位于车轴齿轮箱内的端部设置有挡油凸缘,所述挡油凸缘与所述圆柱滚子轴承之间形成第一集油槽;The sleeve wall of the bearing sleeve is provided with a first radial oil inlet hole, a second radial oil inlet hole, a third radial radial oil inlet hole, an axial oil inlet hole and the inner cavity of the axle gear box. The oil return hole, the first radial oil inlet hole, the second radial oil inlet hole and the third radial oil inlet hole respectively communicate with the axial oil inlet hole; the wall of the bearing sleeve cup is also provided with a ring The annular groove corresponds to the second radial oil inlet hole and the oil inlet of the axle gear box; the end of the bearing sleeve cup located in the axle gear box is provided with an oil retaining flange, and the oil retaining flange is connected to the oil retaining flange A first oil sump is formed between the cylindrical roller bearings;
所述轴承端盖的轴孔内周面沿轴向间隔设置有端盖第一密封凸缘、端盖第二密封凸缘和端盖第三密封凸缘,所述端盖第三密封凸缘与所述调整环、四点接触球轴承之间形成第二集油槽;轴承端盖外端面沿径向间隔设置有端盖第四密封凸缘、端盖第五密封凸缘和端盖第六密封凸缘;所述端盖第四密封凸缘与端盖第五密封凸缘之间形成第一迷宫密封槽,端盖第五密封凸缘与端盖第六密封凸缘之间形成第二迷宫密封槽;轴承端盖上开设有第一轴向回油孔、第二轴向回油孔和径向回油孔,所述径向回油孔与所述第一轴向回油孔和第二轴向回油孔相互贯通,所述第二轴向回油孔与所述轴承套杯上的回油孔相通;轴承端盖上还设置有至少一组进油槽,所述进油槽分别与轴承套杯的第三径向进油孔相对应;The inner peripheral surface of the shaft hole of the bearing end cover is provided with a first sealing flange of the end cover, a second sealing flange of the end cover and a third sealing flange of the end cover along the axial interval, and the third sealing flange of the end cover The second oil collecting groove is formed between the adjustment ring and the four-point contact ball bearing; the outer end surface of the bearing end cover is radially spaced with the fourth sealing flange of the end cover, the fifth sealing flange of the end cover and the sixth sealing flange of the end cover. Sealing flange; the first labyrinth sealing groove is formed between the fourth sealing flange of the end cover and the fifth sealing flange of the end cover, and the second labyrinth sealing groove is formed between the fifth sealing flange of the end cover and the sixth sealing flange of the end cover. Labyrinth seal groove; the bearing end cover is provided with a first axial oil return hole, a second axial oil return hole and a radial oil return hole, and the radial oil return hole is connected to the first axial oil return hole and the radial oil return hole. The second axial oil return holes communicate with each other, and the second axial oil return holes communicate with the oil return holes on the bearing sleeve; at least one set of oil inlet grooves are also provided on the bearing end cover, and the oil inlet grooves are respectively Corresponding to the third radial oil inlet hole of the bearing sleeve;
在所述轴承端盖的轴孔内套装有密封环,所述密封环的内环面设置有密封环第一密封凸缘、密封环第二密封凸缘、密封环第三密封凸缘和密封环第四密封凸缘;所述端盖第三密封凸缘与所述密封环第四密封凸缘相对应且形成第一径向密封间隙,所述端盖第二密封凸缘与所述密封环第三密封凸缘相对应且形成第二径向密封间隙,所述端盖第一密封凸缘与所述密封环第二密封凸缘相对应且形成第三径向密封间隙;所述端盖第二密封凸缘、端盖第三密封凸缘以及密封环第三密封凸缘和密封环第四密封凸缘之间围成第一环形密封腔;所述端盖第二密封凸缘、端盖第一密封凸缘以及密封环第二密封凸缘之间围成第二环形密封腔;密封环第一密封凸缘、密封环第二密封凸缘与端盖第一密封凸缘之间围成第三环形密封腔;所述第一环形密封腔、第二环形密封腔的底部均与轴承端盖的第一轴向回油孔相通。A sealing ring is set in the shaft hole of the bearing end cover, and the inner ring surface of the sealing ring is provided with a first sealing flange of the sealing ring, a second sealing flange of the sealing ring, a third sealing flange of the sealing ring and a sealing ring. The fourth sealing flange of the ring; the third sealing flange of the end cover corresponds to the fourth sealing flange of the sealing ring and forms a first radial sealing gap, and the second sealing flange of the end cover and the sealing ring The third sealing flange of the ring corresponds to and forms a second radial sealing gap, and the first sealing flange of the end cover corresponds to the second sealing flange of the sealing ring and forms a third radial sealing gap; A first annular sealing cavity is formed between the second sealing flange of the cover, the third sealing flange of the end cap, the third sealing flange of the sealing ring, and the fourth sealing flange of the sealing ring; the second sealing flange of the end cap, A second annular sealing cavity is formed between the first sealing flange of the end cover and the second sealing flange of the sealing ring; between the first sealing flange of the sealing ring, the second sealing flange of the sealing ring and the first sealing flange of the end cover A third annular sealing chamber is enclosed; the bottoms of the first annular sealing chamber and the second annular sealing chamber communicate with the first axial oil return hole of the bearing end cover.
所述轴密封装置还包括锥轴法兰,所述锥轴法兰套装在位于所述密封环外侧的锥齿轮轴上;在锥轴法兰外周面上位于所述轴承端盖一侧开设有环台,所述环台内套装有迷宫环,所述迷宫环位于轴承端盖一侧的侧壁上沿径向自下而上设置有迷宫环第一密封凸缘和迷宫环第二密封凸缘,所述迷宫环第一密封凸缘与迷宫环第二密封凸缘之间形成第三迷宫密封槽,所述迷宫环第一密封凸缘的下表面设置有径向凸起;锥轴法兰与所述迷宫环第二密封凸缘和密封环第一密封凸缘之间围成第四迷宫密封槽。The shaft sealing device also includes a tapered shaft flange, which is sleeved on the bevel gear shaft located outside the sealing ring; A ring platform, a labyrinth ring is set inside the ring platform, and the labyrinth ring is located on the side wall of the bearing end cover and is provided with a first sealing flange of the labyrinth ring and a second sealing protrusion of the labyrinth ring from bottom to top in the radial direction. The third labyrinth seal groove is formed between the first sealing flange of the labyrinth ring and the second sealing flange of the labyrinth ring, and the lower surface of the first sealing flange of the labyrinth ring is provided with radial protrusions; the taper shaft method A fourth labyrinth sealing groove is formed between the flange and the second sealing flange of the labyrinth ring and the first sealing flange of the sealing ring.
所述轴承端盖的端盖第六密封凸缘延伸至所述第四迷宫密封槽中,同时所述轴承端盖的端盖第五密封凸缘延伸至迷宫环的第三迷宫密封槽中,所述迷宫环第一密封凸缘延伸至轴承端盖的第一迷宫密封槽中,所述迷宫环第二密封凸缘延伸至轴承端盖的第二迷宫密封槽中共同形成迷宫密封。The sixth seal flange of the end cover of the bearing end cover extends into the fourth labyrinth seal groove, while the fifth seal flange of the end cover of the bearing end cover extends into the third labyrinth seal groove of the labyrinth ring, The first sealing flange of the labyrinth ring extends into the first labyrinth sealing groove of the bearing end cover, and the second sealing flange of the labyrinth ring extends into the second labyrinth sealing groove of the bearing end cover to form a labyrinth seal together.
所述轴承套杯与轴承端盖之间设有第一O形密封圈,所述轴承套杯的回油孔与轴承端盖(4)的轴向回油孔之间设有第二O形密封圈,所述轴承套杯与所述车轴齿轮箱侧壁之间设有第三O形密封圈。A first O-shaped sealing ring is provided between the bearing sleeve cup and the bearing end cover, and a second O-shaped sealing ring is provided between the oil return hole of the bearing sleeve cup and the axial oil return hole of the bearing end cover (4). As for the sealing ring, a third O-shaped sealing ring is arranged between the bearing sleeve cup and the side wall of the axle gearbox.
所述第一径向密封间隙、第二径向密封间隙和第三径向密封间隙的直径依次递增,形成阶梯型密封结构。The diameters of the first radial sealing gap, the second radial sealing gap and the third radial sealing gap are sequentially increased to form a stepped sealing structure.
本实用新型优点在于所述密封结构具有第一、第二、第三径向进油孔及第一、第二集油槽,因此可以充分满足轴承的润滑油量。由于轴承端盖和密封环具有径向凸起,各相对凸缘之间形成的第一、第二、第三径向密封间隙以及第一、第二、第三环形密封腔,有效的对内部溢出的油液进行逐步节流、减压,油液沿腔壁汇流到环形密封腔底,通过回油孔流回箱体内部,实现齿轮箱内润滑油的循环。通过由内向外的逐步节流、减压、回流,使得油雾压力逐步降低到最小,增加了油雾外泄的难度,提高了密封效果。由于轴承端盖和迷宫环具有轴向凸起,各相对凸缘之间形成的第一、第二、第三迷宫密封槽与各凸缘之间共同组成轴向迷宫密封,有效阻止了箱体外部的气、雨雪、灰尘等杂物进入箱体内部;由于该密封结构的静密封零件之间还设置了O型圈,达到有效阻止润滑油经非贯通部位泄露以及外部杂物进入箱体内部。实现了多功能车在高速运行和低速作业双模式工况下旋转贯通部位的双面密封,且结构简单,拆装维护方便,密封效果可靠。The utility model has the advantage that the sealing structure has the first, second, and third radial oil inlet holes and the first and second oil collecting grooves, so the lubricating oil quantity of the bearing can be fully satisfied. Since the bearing end cover and the sealing ring have radial protrusions, the first, second, and third radial sealing gaps and the first, second, and third annular sealing chambers formed between the opposing flanges effectively seal the internal The overflowing oil is gradually throttled and decompressed, and the oil flows along the cavity wall to the bottom of the annular sealing cavity, and flows back to the inside of the box through the oil return hole to realize the circulation of lubricating oil in the gearbox. Through the gradual throttling, decompression and backflow from the inside to the outside, the oil mist pressure is gradually reduced to the minimum, which increases the difficulty of oil mist leakage and improves the sealing effect. Since the bearing end cover and the labyrinth ring have axial protrusions, the first, second, and third labyrinth seal grooves formed between the opposite flanges and the flanges together form an axial labyrinth seal, which effectively prevents the casing from External air, rain, snow, dust and other debris enter the inside of the box; O-rings are set between the static sealing parts of the sealing structure to effectively prevent lubricating oil from leaking through non-penetrating parts and external debris from entering the box internal. The double-sided sealing of the rotating through part of the multi-function vehicle under the dual-mode working conditions of high-speed operation and low-speed operation is realized, and the structure is simple, the disassembly and maintenance are convenient, and the sealing effect is reliable.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1中Ⅰ部放大示意图。Fig. 2 is an enlarged schematic diagram of part I in Fig. 1 .
图3是本实用新型所述轴承套杯的结构示意图。Fig. 3 is a schematic structural view of the bearing sleeve described in the present invention.
图4是本实用新型所述轴承端盖的结构示意图。Fig. 4 is a schematic structural view of the bearing end cover of the present invention.
图5是图4的A-A向断面结构示意图。Fig. 5 is a schematic diagram of the cross-sectional structure along the line A-A of Fig. 4 .
具体实施方式Detailed ways
下面结合附图对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述实施例。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the scope of protection of the present invention is not limited to the following Described embodiment.
如图1-5所示,本实用新型所述的多功能车车轴齿轮箱密封结构,包括设置在车轴齿轮箱侧壁1轴孔内用于支撑锥齿轮轴7的轴密封装置;所述轴密封装置包括套装于在所述轴孔内的轴承套杯2,设置在轴承套杯2内的四点接触球轴承10和圆柱滚子轴承11,以及固定在车轴齿轮箱侧壁1上用于轴向定位的轴承端盖4,轴承端盖4与四点接触球轴承10之间设置有调整环9。As shown in Figures 1-5, the sealing structure of the axle gear box of the utility model described in the utility model includes a shaft sealing device for supporting the bevel gear shaft 7 arranged in the shaft hole of the side wall of the axle gear box; The sealing device includes a bearing sleeve cup 2 set in the shaft hole, a four-point contact ball bearing 10 and a cylindrical roller bearing 11 arranged in the bearing sleeve cup 2, and fixed on the axle gearbox side wall 1 for The axially positioned bearing end cover 4 is provided with an adjustment ring 9 between the bearing end cover 4 and the four-point contact ball bearing 10 .
如图3所示,轴承套杯2的套壁上开设有第一径向进油孔29、第二径向进油孔30、第三径向径向进油孔32、轴向进油孔31和与车轴齿轮箱内腔相通的回油孔13,第一径向进油孔29、第二径向进油孔30和第三径向进油孔32分别与轴向进油孔31相互贯通;轴承套杯2套壁上还开设有环形槽33,环形槽33与第二径向进油孔30和车轴齿轮箱的进油口相对应设置;轴承套杯2位于车轴齿轮箱内的端部设置有挡油凸缘2-1,所述挡油凸缘2-1与圆柱滚子轴承11之间形成第一集油槽12。As shown in Figure 3, a first radial oil inlet hole 29, a second radial oil inlet hole 30, a third radial radial oil inlet hole 32, and an axial oil inlet hole are provided on the sleeve wall of the bearing cup 2. 31 and the oil return hole 13 communicating with the inner cavity of the axle gearbox, the first radial oil inlet hole 29, the second radial oil inlet hole 30 and the third radial oil inlet hole 32 are mutually connected with the axial oil inlet hole 31 respectively Through; the bearing sleeve cup 2 is also provided with an annular groove 33 on the wall, and the annular groove 33 is set corresponding to the second radial oil inlet hole 30 and the oil inlet port of the axle gear box; the bearing sleeve cup 2 is located in the axle gear box. An oil retaining flange 2 - 1 is provided at the end, and a first oil collecting groove 12 is formed between the oil retaining flange 2 - 1 and the cylindrical roller bearing 11 .
如图2、4、5所示,轴承端盖4的轴孔内周面沿轴向间隔设置有端盖第一密封凸缘4-1、端盖第二密封凸缘4-2和端盖第三密封凸缘4-3,端盖第三密封凸缘4-3与调整环9、四点接触球轴承10之间形成第二集油槽15;轴承端盖4外端面沿径向间隔设置有端盖第四密封凸缘4-4、端盖第五密封凸缘4-5和端盖第六密封凸缘4-6;端盖第四密封凸缘4-4与端盖第五密封凸缘4-5之间形成第一迷宫密封槽16,端盖第五密封凸缘4-5与端盖第六密封凸缘4-6之间形成第二迷宫密封槽17;轴承端盖4上开设有第一轴向回油孔24、第二轴向回油孔3和径向回油孔14,径向回油孔14分别与第一轴向回油孔24和第二轴向回油孔3相互贯通,第二轴向回油孔3与轴承套杯2上的回油孔13相通;轴承端盖4上还设置有至少一组进油槽34,进油槽34分别与轴承套杯2的第三径向进油孔32对应设置。As shown in Figures 2, 4, and 5, the inner peripheral surface of the shaft hole of the bearing end cover 4 is provided with the first sealing flange 4-1 of the end cover, the second sealing flange 4-2 of the end cover and the end cover at intervals along the axial direction. The third sealing flange 4-3, the second oil collecting groove 15 is formed between the third sealing flange 4-3 of the end cover, the adjustment ring 9 and the four-point contact ball bearing 10; the outer end surface of the bearing end cover 4 is arranged radially at intervals There are the fourth sealing flange 4-4 of the end cover, the fifth sealing flange 4-5 of the end cover and the sixth sealing flange 4-6 of the end cover; the fourth sealing flange 4-4 of the end cover is sealed with the fifth sealing flange of the end cover The first labyrinth seal groove 16 is formed between the flanges 4-5, the second labyrinth seal groove 17 is formed between the fifth seal flange 4-5 of the end cover and the sixth seal flange 4-6 of the end cover; the bearing end cover 4 There are a first axial oil return hole 24, a second axial oil return hole 3 and a radial oil return hole 14, and the radial oil return hole 14 is connected with the first axial oil return hole 24 and the second axial oil return hole respectively. The oil holes 3 communicate with each other, and the second axial oil return hole 3 communicates with the oil return hole 13 on the bearing sleeve cup 2; at least one set of oil inlet grooves 34 are also arranged on the bearing end cover 4, and the oil inlet grooves 34 are connected with the bearing sleeve cup respectively. The third radial oil inlet hole 32 of 2 is provided correspondingly.
如图2所示,在轴承端盖4的轴孔内套装有密封环8,密封环8的内环面设置有密封环第一密封凸缘8-1、密封环第二密封凸缘8-2、密封环第三密封凸缘8-3和密封环第四密封凸缘8-4;端盖第三密封凸缘4-3与密封环第四密封凸缘8-4相对应且形成第一径向密封间隙23-1,端盖第二密封凸缘4-2与密封环第三密封凸缘8-3相对应且形成第二径向密封间隙23-2,端盖第一密封凸缘4-1与密封环第二密封凸缘8-2相对应且形成第三径向密封间隙23-3;第一径向密封间隙23-1、第二径向密封间隙23-2和第三径向密封间隙23-3的直径依次递增,形成阶梯型密封结构;端盖第二密封凸缘4-2、端盖第三密封凸缘4-3以及密封环第三密封凸缘8-3和密封环第四密封凸缘8-4之间围成第一环形密封腔21;端盖第二密封凸缘4-2、端盖第一密封凸缘4-1以及密封环第二密封凸缘8-2之间围成第二环形密封腔20;密封环第一密封凸缘8-1、密封环第二密封凸缘8-2与端盖第一密封凸缘4-1之间围成第三环形密封腔19;第一环形密封腔21、第二环形密封腔20的底部均与轴承端盖4的第一轴向回油孔24相通。As shown in Figure 2, a sealing ring 8 is set in the shaft hole of the bearing end cover 4, and the inner ring surface of the sealing ring 8 is provided with a first sealing flange 8-1 of the sealing ring and a second sealing flange 8-1 of the sealing ring. 2. The third sealing flange 8-3 of the sealing ring and the fourth sealing flange 8-4 of the sealing ring; the third sealing flange 4-3 of the end cover corresponds to the fourth sealing flange 8-4 of the sealing ring and forms the fourth A radial sealing gap 23-1, the second sealing flange 4-2 of the end cap corresponds to the third sealing flange 8-3 of the sealing ring and forms a second radial sealing gap 23-2, the first sealing flange 4-2 of the end cap The edge 4-1 corresponds to the second sealing flange 8-2 of the sealing ring and forms the third radial sealing gap 23-3; the first radial sealing gap 23-1, the second radial sealing gap 23-2 and the second radial sealing gap The diameters of the three radial sealing gaps 23-3 increase sequentially to form a stepped sealing structure; the second sealing flange 4-2 of the end cover, the third sealing flange 4-3 of the end cover and the third sealing flange 8-3 of the sealing ring 3 and the fourth sealing flange 8-4 of the sealing ring form a first annular sealing chamber 21; the second sealing flange 4-2 of the end cover, the first sealing flange 4-1 of the end cover and the second sealing ring of the sealing ring The second annular sealing chamber 20 is formed between the flanges 8-2; between the first sealing flange 8-1 of the sealing ring, the second sealing flange 8-2 of the sealing ring and the first sealing flange 4-1 of the end cover The third annular sealing chamber 19 is surrounded; the bottoms of the first annular sealing chamber 21 and the second annular sealing chamber 20 communicate with the first axial oil return hole 24 of the bearing cover 4 .
如图1、2所示,位于密封环8外侧的锥齿轮轴7上套装有锥轴法兰6,在锥轴法兰6外周面上位于轴承端盖4一侧开设有环台,环台内套装有迷宫环5,迷宫环5位于轴承端盖4一侧的侧壁上沿径向自下而上设置有迷宫环第一密封凸缘5-1和迷宫环第二密封凸缘5-2,迷宫环第一密封凸缘5-1与迷宫环第二密封凸缘5-2之间形成第三迷宫密封槽18,迷宫环第一密封凸缘5-1的下表面设置有径向凸起28;锥轴法兰6与迷宫环第二密封凸缘5-2和密封环第一密封凸缘8-1之间围成第四迷宫密封槽22。As shown in Figures 1 and 2, a bevel shaft flange 6 is set on the bevel gear shaft 7 located outside the sealing ring 8, and a ring platform is provided on the outer peripheral surface of the bevel shaft flange 6 on the side of the bearing end cover 4. The ring platform The inner sleeve is equipped with a labyrinth ring 5, and the labyrinth ring 5 is located on the side wall of the bearing end cover 4 and is provided with a labyrinth ring first sealing flange 5-1 and a labyrinth ring second sealing flange 5-1 along the radial direction from bottom to top. 2. The third labyrinth seal groove 18 is formed between the first sealing flange 5-1 of the labyrinth ring and the second sealing flange 5-2 of the labyrinth ring. The lower surface of the first sealing flange 5-1 of the labyrinth ring is provided with radial The protrusion 28; the fourth labyrinth seal groove 22 is enclosed between the taper shaft flange 6, the second seal flange 5-2 of the labyrinth ring and the first seal flange 8-1 of the seal ring.
如图1、2所示,轴承端盖4的端盖第六密封凸缘4-6延伸至第四迷宫密封槽22中,同时轴承端盖4的端盖第五密封凸缘4-5延伸至迷宫环5的第三迷宫密封槽18中,迷宫环第一密封凸缘5-1延伸至轴承端盖4的第一迷宫密封槽16中,迷宫环第二密封凸缘5-2延伸至轴承端盖4的第二迷宫密封槽17中共同形成迷宫密封。As shown in Figures 1 and 2, the sixth sealing flange 4-6 of the end cover of the bearing end cover 4 extends into the fourth labyrinth seal groove 22, while the fifth sealing flange 4-5 of the end cover of the bearing end cover 4 extends To the third labyrinth seal groove 18 of the labyrinth ring 5, the first seal flange 5-1 of the labyrinth ring extends to the first labyrinth seal groove 16 of the bearing cover 4, and the second seal flange 5-2 of the labyrinth ring extends to A labyrinth seal is jointly formed in the second labyrinth seal groove 17 of the bearing end cover 4 .
如图2所示,轴承套杯2与轴承端盖4之间设有第一O形密封圈25,轴承套杯2的回油孔13与轴承端盖4的轴向回油孔3之间设有第二O形密封圈26,轴承套杯2与所述车轴齿轮箱侧壁1之间设有第三O形密封圈27。As shown in Figure 2, a first O-ring 25 is provided between the bearing sleeve cup 2 and the bearing end cover 4, and between the oil return hole 13 of the bearing sleeve 2 and the axial oil return hole 3 of the bearing end cover 4 A second O-ring seal 26 is provided, and a third O-ring seal 27 is provided between the bearing sleeve cup 2 and the side wall 1 of the axle gearbox.
本实用新型密封原理简述如下:The sealing principle of the utility model is briefly described as follows:
当多功能车在低速作业时,齿轮箱转速较低,箱体内齿轮旋转所带动的搅油量也较少,从而可能造成轴承润滑油量的不足。为了解决该问题,本实用新型通过在车轴齿轮箱侧壁1、轴承套杯2、轴承端盖4上开设一些列的进油口及增设一些凸缘形成集油槽,该集油槽储存的润滑油对四点接触球轴承10和圆柱滚子轴承11进行润滑。箱体内的润滑油通过齿轮甩油,一部分进入第一集油槽12中,一部分甩在箱体内壁上,顺着箱体内壁流进箱体上的集油槽中,通过在箱体集油槽上开设的至少一组进油口流进轴承套杯2上开设的环形槽33内,通过在环形槽33内开设的第一径向进油孔29、第二径向进油孔30顺着轴承套杯2上开设的轴向进油孔31和第三径向径向进油孔32、第一径向进油孔29以及轴承端盖4上开设的至少一组进油槽34分别流进第一集油槽12和第二集油槽15内,四点接触球轴承10和圆柱滚子轴承11分别进行润滑,从而保证了多功能车在低速作业时,齿轮箱内的轴承有充值的润滑油量来润滑轴承。When the multi-purpose vehicle is operating at low speed, the speed of the gearbox is low, and the amount of oil churning driven by the rotation of the gears in the box is also small, which may cause insufficient amount of lubricating oil for the bearings. In order to solve this problem, the utility model forms an oil collecting tank by setting up a series of oil inlets on the side wall 1 of the axle gear box, the bearing sleeve cup 2 and the bearing end cover 4 and adding some flanges, and the lubricating oil stored in the oil collecting tank The four-point contact ball bearing 10 and the cylindrical roller bearing 11 are lubricated. The lubricating oil in the box passes through the gear oil, a part enters in the first oil sump 12, and a part is thrown on the inner wall of the box, flows into the oil sump on the box along the inner wall of the box, and passes through the oil sump on the box. At least one group of oil inlets flows into the annular groove 33 opened on the bearing sleeve cup 2, through the first radial oil inlet hole 29 and the second radial oil inlet hole 30 opened in the annular groove 33 along the bearing sleeve The axial oil inlet hole 31 provided on the cup 2, the third radial oil inlet hole 32, the first radial oil inlet hole 29, and at least one group of oil inlet grooves 34 provided on the bearing end cover 4 flow into the first oil inlet hole 34 respectively. In the oil sump 12 and the second oil sump 15, the four-point contact ball bearing 10 and the cylindrical roller bearing 11 are respectively lubricated, thereby ensuring that the bearings in the gear box have sufficient amount of lubricating oil when the multi-purpose vehicle is operating at low speed. Lubricate the bearings.
当多功能车在高速运行时,由于齿轮箱转速较高,箱体内齿轮、轴承等旋转件的旋转使得箱体内部压力高于外部压力,且齿轮旋转所带动的搅油量也较多,使得第二集油槽15内的润滑油量较多,从而造成第二集油槽15内润滑油位高于轴承端盖4开设的第一轴向回油孔24,使得少部分润滑油通过轴承端盖4的第三密封凸缘4-3与密封环8的第四密封凸缘8-4之间形成的第一径向密封间隙23-1沿轴向溢出到第一环形密封腔21内。由于第一环形密封腔21对于溢出的这部分润滑油具有较好的减压作用,因此溢出的润滑油大部分在重力和离心力的双重作用下直接沿着第一环形密封腔21的内壁汇流到腔体底部,并通过轴承端盖4上开设的第一轴向回油孔24、径向回油孔14、第二轴向回油孔3,以及轴承套杯2上开设的回油孔13进入第二集油槽15内,并与润滑油液位高于轴承端盖4开设的第一轴向回油孔24的大部分润滑油一起流回箱体内。而对于附着在密封环8上的沿轴向继续外溢的那部分油气经轴承端盖4的端盖第二密封凸缘4-2与密封环8的第三密封凸缘8-3之间形成的第二径向密封间隙23-2和密封环8的第二密封凸缘8-2的径向甩油作用溢出到第二环形密封腔20内,通过第二环形密封腔20进一步的减压。由于第二环形密封腔20的底部与轴承端盖4开设的第一轴向回油孔24相通,因此最终溢出的润滑油都经轴承端盖4开设的第一轴向回油孔24、径向回油孔14、第二轴向回油孔3以及轴承套杯2开设的回油孔13流回到箱体内,实现齿轮箱内润滑油的循环。由于轴承端盖4的端盖第四密封凸缘4-4为斜凸缘,因此有效防止了大部分气、雨雪、灰尘等杂物进入箱体内部。由于迷宫环5上的第一密封凸缘5-1底部具有径向凸起28,可以进一步阻止箱体外的气、雨雪、灰尘等杂物的进入。由于轴承端盖4和迷宫环5具有轴向凸起,且各相对凸缘之间形成的第一迷宫密封槽16、第二迷宫密封槽17和第三迷宫密封槽18与各凸缘之间共同组成轴向迷宫密封,因此少部分进入轴向迷宫密封腔的气、雨雪、灰尘等杂物在重力、离心力的作用下,更进一步的阻碍了杂物进入密封装置内部。第一O形密封圈25、第二O形密封圈26和第三O形密封圈27的设置,有效阻止了润滑油经非贯通部位泄露及外部杂物进入箱体内部。When the multi-purpose vehicle is running at high speed, due to the high speed of the gearbox, the rotation of the gears, bearings and other rotating parts in the box makes the internal pressure of the box higher than the external pressure, and the amount of oil churning driven by the rotation of the gears is also large, making The amount of lubricating oil in the second oil collecting groove 15 is relatively large, so that the lubricating oil level in the second oil collecting groove 15 is higher than the first axial oil return hole 24 opened by the bearing end cover 4, so that a small part of lubricating oil passes through the bearing end cover The first radial sealing gap 23-1 formed between the third sealing flange 4-3 of the sealing ring 4 and the fourth sealing flange 8-4 of the sealing ring 8 overflows into the first annular sealing chamber 21 in the axial direction. Since the first annular sealing chamber 21 has a better decompression effect on the overflowing lubricating oil, most of the overflowing lubricating oil flows directly along the inner wall of the first annular sealing chamber 21 to the The bottom of the cavity, and through the first axial oil return hole 24, the radial oil return hole 14, the second axial oil return hole 3 opened on the bearing cover 4, and the oil return hole 13 opened on the bearing sleeve cup 2 Enter the second oil collecting tank 15, and flow back into the box together with most of the lubricating oil whose liquid level is higher than that of the first axial oil return hole 24 opened by the bearing end cover 4. For the part of the oil and gas that is attached to the sealing ring 8 and continues to overflow in the axial direction, it is formed between the second sealing flange 4-2 of the end cover of the bearing end cover 4 and the third sealing flange 8-3 of the sealing ring 8. The second radial sealing gap 23-2 of the sealing ring 8 and the radial oil throwing effect of the second sealing flange 8-2 of the sealing ring 8 overflow into the second annular sealing chamber 20, and further decompression through the second annular sealing chamber 20 . Since the bottom of the second annular seal chamber 20 communicates with the first axial oil return hole 24 provided by the bearing end cover 4, the finally overflowed lubricating oil passes through the first axial oil return hole 24 opened by the bearing end cover 4, the diameter The oil return hole 13 opened to the oil return hole 14, the second axial oil return hole 3 and the bearing sleeve cup 2 flows back into the box to realize the circulation of lubricating oil in the gearbox. Since the fourth sealing flange 4-4 of the end cover of the bearing end cover 4 is an oblique flange, it effectively prevents most of gas, rain, snow, dust and other sundries from entering the inside of the casing. Since the bottom of the first sealing flange 5-1 on the labyrinth ring 5 has a radial projection 28, it can further prevent the entry of foreign matter such as gas, rain, snow, dust, etc. outside the box. Since the bearing end cover 4 and the labyrinth ring 5 have axial protrusions, and the first labyrinth seal groove 16, the second labyrinth seal groove 17 and the third labyrinth seal groove 18 formed between each opposite flange and each flange Together they form an axial labyrinth seal, so a small amount of air, rain, snow, dust and other sundries that enter the axial labyrinth seal chamber further hinder the sundries from entering the interior of the sealing device under the action of gravity and centrifugal force. The arrangement of the first O-ring seal 25, the second O-ring seal 26 and the third O-ring seal 27 effectively prevents lubricating oil from leaking through the non-penetrating parts and external debris from entering the inside of the box.
在本发明的描述中,需要说明的是,术语“前”、“后”、“左”、“右”、“垂直”、“水平”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "front", "rear", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate orientation or position The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention.
Claims (5)
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|---|---|---|---|
| CN201720065579.9U CN207111896U (en) | 2017-01-19 | 2017-01-19 | MPV axle gear box sealing structure |
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| CN201720065579.9U CN207111896U (en) | 2017-01-19 | 2017-01-19 | MPV axle gear box sealing structure |
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| CN207111896U true CN207111896U (en) | 2018-03-16 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106555868A (en) * | 2017-01-19 | 2017-04-05 | 郑州机械研究所 | MPV (Multi-Purpose Vehicle) axle gear box sealing structure |
| WO2022002432A3 (en) * | 2020-07-01 | 2022-03-03 | Sew-Eurodrive Gmbh & Co. Kg | Transmission with a shaft, at least one first bearing, a housing part, and a cover |
| WO2022242900A1 (en) * | 2021-05-18 | 2022-11-24 | Sew-Eurodrive Gmbh & Co. Kg | Gear motor comprising an electric motor driving a transmission |
| US12146565B2 (en) * | 2020-07-01 | 2024-11-19 | Sew-Eurodrive Gmbh & Co. Kg | Gear unit having a shaft and a housing part |
-
2017
- 2017-01-19 CN CN201720065579.9U patent/CN207111896U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106555868A (en) * | 2017-01-19 | 2017-04-05 | 郑州机械研究所 | MPV (Multi-Purpose Vehicle) axle gear box sealing structure |
| WO2022002432A3 (en) * | 2020-07-01 | 2022-03-03 | Sew-Eurodrive Gmbh & Co. Kg | Transmission with a shaft, at least one first bearing, a housing part, and a cover |
| US12146565B2 (en) * | 2020-07-01 | 2024-11-19 | Sew-Eurodrive Gmbh & Co. Kg | Gear unit having a shaft and a housing part |
| US12196307B2 (en) | 2020-07-01 | 2025-01-14 | Sew-Eurodrive Gmbh & Co. Kg | Gear unit having a shaft, a first bearing, a housing part, and a cover |
| WO2022242900A1 (en) * | 2021-05-18 | 2022-11-24 | Sew-Eurodrive Gmbh & Co. Kg | Gear motor comprising an electric motor driving a transmission |
| US12435784B2 (en) | 2021-05-18 | 2025-10-07 | Sew-Eurodrive Gmbh & Co. Kg | Gear motor including an electric motor driving a transmission |
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Address after: 450001 149 science Avenue, Zhengzhou high tech Industrial Development Zone, Henan Patentee after: Zhengzhou Machinery Research Institute Co., Ltd. Address before: 450000 10 Fengyang street, hi tech Development Zone, Zhengzhou, Henan Patentee before: Zhengzhou Research Institute of Mechanical Engineering |
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Granted publication date: 20180316 Effective date of abandoning: 20181106 |
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