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CN207011011U - A carbon crystal medium-high temperature heating plate - Google Patents

A carbon crystal medium-high temperature heating plate Download PDF

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Publication number
CN207011011U
CN207011011U CN201720869956.4U CN201720869956U CN207011011U CN 207011011 U CN207011011 U CN 207011011U CN 201720869956 U CN201720869956 U CN 201720869956U CN 207011011 U CN207011011 U CN 207011011U
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layer
heat
carbon crystal
fixed
end surface
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李强
梁士杰
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Dongguan Funuankang Electric Appliance Co ltd
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Dongguan Funuankang Electric Appliance Co ltd
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Abstract

The utility model relates to a carbon crystal medium-high temperature heating plate, which comprises a heat-conducting rubber pad, a first heat-conducting plate, a second heat-conducting plate, a middle layer, a fluorescent strip, a lighting lamp, a waterproof layer, an anti-deformation layer, a heating layer, a pull ring and a charging wire, wherein the first heat-conducting plate is fixed on the upper end surface of the middle layer, the second heat-conducting plate is fixed on the lower end surface of the middle layer, the heat-conducting rubber pad is fixed on the upper end surface of the first heat-conducting plate, the lighting lamp is fixed on the upper end of the heat-conducting rubber pad, the pull ring is fixed on the left end of the middle layer, the charging wire is arranged on the front end surface of the middle layer, the waterproof layer is wrapped on the outer end surface of the anti-deformation layer, the copper-tin strip is provided with two carbon crystal conductive ink slurry layers, a plurality of the carbon crystal conductive, high safety performance and uniform heating.

Description

一种碳晶中高温发热板A carbon crystal medium-high temperature heating plate

技术领域technical field

本实用新型涉及发热板产品配件领域,具体为一种碳晶中高温发热板。The utility model relates to the field of heating plate product accessories, in particular to a carbon crystal medium-high temperature heating plate.

背景技术Background technique

碳晶电热板是以碳纤维改性后进行球磨处理制成碳素晶体(也称为碳晶)颗粒,将碳晶颗粒与高分子树脂材料以特殊工艺合成制作的发热材料。其发热原理是在电场的作用下,发热体中的碳分子团产生“布朗运动”,碳分子之间发生剧烈撞击和摩擦产生热能,并以远红外辐射的形式对外传递热量,其电能与热能转换率98%以上。碳晶电热板在通电几十秒内,表面温度从环境温度迅速升高,并以恒定的温度对外进行传导加热。这种产品具有高效、节能、经济、无污染、寿命长和温度可控等特点,使用成本仅为普通电供暖的一半左右。Carbon crystal electric heating plate is a heating material made of carbon crystal (also known as carbon crystal) particles after carbon fiber modification and ball milling, and carbon crystal particles and polymer resin materials are synthesized by a special process. Its heating principle is that under the action of an electric field, the carbon molecular clusters in the heating body produce "Brownian motion", and the carbon molecules collide violently and rub against each other to generate heat energy, and transfer heat to the outside in the form of far-infrared radiation. The conversion rate is above 98%. The surface temperature of the carbon crystal electric heating plate rises rapidly from the ambient temperature within tens of seconds, and conducts external heating at a constant temperature. This product has the characteristics of high efficiency, energy saving, economy, no pollution, long life and temperature control, and the cost of use is only about half of that of ordinary electric heating.

现有技术的碳晶发热板,包括在碳晶发热层,在所述碳晶发热层的两面均设置有绝缘层;所述碳晶发热层包括基板,在所述基板上平行设置两条铜箔条,在所述两条铜箔条之间的基板表面印刷有碳晶导电墨浆层,所述碳晶导电墨浆层与铜箔条形成电性连接。此种采用整片碳晶导电墨浆层的技术方案,在基板上印刷碳晶导电墨浆层的过程中不可避免的存在或出现细微漏白,会引起漏白点处的微量稀薄空气在导电工作状态下,造成线条成整片碳晶导电墨浆层出现“击穿烧膜”现象,同时击穿产品的绝缘层,引发烧板现象;在印刷碳晶导电墨浆层的过程中,会产生不可避免的厚薄不均的情况,导致发热板内部不同点处的电阻不同、发热不均,有局部高温点,也可能会出现烧板的现象。The carbon crystal heating plate of the prior art includes a carbon crystal heating layer, and insulating layers are arranged on both sides of the carbon crystal heating layer; the carbon crystal heating layer includes a substrate, and two copper plates are arranged in parallel on the substrate. For the foil strips, a carbon crystal conductive ink paste layer is printed on the surface of the substrate between the two copper foil strips, and the carbon crystal conductive ink paste layer forms an electrical connection with the copper foil strips. This kind of technical scheme adopts the whole piece of carbon crystal conductive ink paste layer. In the process of printing carbon crystal conductive ink paste layer on the substrate, there will inevitably exist or appear slight leakage, which will cause a small amount of thin air at the leakage point to conduct electricity. Under the working condition, the phenomenon of "breakdown burning film" will appear in the entire carbon crystal conductive ink paste layer, and at the same time, the insulation layer of the product will be broken down, causing the board burning phenomenon; in the process of printing the carbon crystal conductive ink paste layer, it will Unavoidable uneven thickness will result in different resistances at different points inside the heating plate, uneven heating, local high temperature points, and burning of the plate may also occur.

实用新型内容Utility model content

本实用新型的目的在于提供一种碳晶中高温发热板,它能有效的解决背景技术中存在的问题。The purpose of the utility model is to provide a carbon crystal medium-high temperature heating plate, which can effectively solve the problems existing in the background technology.

为实现上述目的,本实用新型提供如下技术方案:一种碳晶中高温发热板,包括导热橡皮垫、导热板一、导热板二、中间层、荧光条、照明灯、拉环以及充电线,所述导热板一固定在中间层上端面上,所述导热板二固定在中间层下端面上,所述导热板一上端面上固定有导热橡皮垫,所述导热橡皮垫上端固定有照明灯,所述中间层左端固定有拉环,所述中间层前端面上设置有充电线,所述中间层包括防水层、防变形层以及发热层,所述防变形层包裹在发热层外端面上,所述防水层包裹在防变形层外端面上,所述发热层包括碳晶导电墨浆层、铜锡条以及蓄电池端,所述铜锡条设有两个,所述碳晶导电墨浆层设有若干个,若干个所述碳晶导电墨浆层等距固定在两个铜锡条之间,所述蓄电池端与铜锡条固定连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a carbon crystal medium-high temperature heating plate, including a heat-conducting rubber pad, heat-conducting plate 1, heat-conducting plate 2, an intermediate layer, a fluorescent strip, a lighting lamp, a pull ring and a charging line, The first heat conduction plate is fixed on the upper end surface of the middle layer, the second heat conduction plate is fixed on the lower end surface of the middle layer, the heat conduction rubber pad is fixed on the upper end surface of the heat conduction plate one, and a lighting lamp is fixed on the upper end of the heat conduction rubber pad , the left end of the middle layer is fixed with a pull ring, the front end surface of the middle layer is provided with a charging line, the middle layer includes a waterproof layer, an anti-deformation layer and a heat-generating layer, and the anti-deformation layer is wrapped on the outer end surface of the heat-generating layer , the waterproof layer is wrapped on the outer end surface of the anti-deformation layer, the heating layer includes a carbon crystal conductive ink paste layer, a copper tin bar and a battery terminal, the copper tin bar is provided with two, and the carbon crystal conductive ink paste There are several layers, and the several carbon crystal conductive ink paste layers are equidistantly fixed between two copper-tin bars, and the battery terminals are fixedly connected to the copper-tin bars.

进一步地,所述导热橡皮垫通过粘贴条与导热板一相粘合。Further, the heat-conducting rubber pad is bonded to the heat-conducting plate 1 through an adhesive strip.

进一步地,所述照明灯为LED节能灯。Further, the lighting lamp is an LED energy-saving lamp.

进一步地,所述中间层前端面上设置有荧光条。Further, fluorescent strips are arranged on the front surface of the intermediate layer.

进一步地,所述充电线与蓄电池端电性连接。Further, the charging line is electrically connected to the battery terminal.

进一步地,所述蓄电池端与碳晶导电墨浆层以及照明灯电性连接。Further, the battery terminal is electrically connected to the carbon crystal conductive ink paste layer and the lighting lamp.

进一步地,所述防水层材料为汉麻纤维层。Further, the material of the waterproof layer is a hemp fiber layer.

进一步地,所述防变形材料为涤纶纤维。Further, the anti-deformation material is polyester fiber.

与现有技术相比,本实用新型的有益效果是:本实用新型防水性以及防变形性能好,安全性能高,等距排列的导电碳晶,就有效控制了导电碳晶的厚度,保证了同一板内各处电阻的一致性,有效避免了发热不均、出现局部高温点、易烧板的现象。Compared with the prior art, the beneficial effects of the utility model are: the utility model has good waterproof performance and anti-deformation performance, high safety performance, and the equidistantly arranged conductive carbon crystals effectively control the thickness of the conductive carbon crystals, ensuring The consistency of the resistance in each part of the same board effectively avoids the phenomenon of uneven heating, local high temperature spots, and easy burning of the board.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型中中间层的结构示意图;Fig. 2 is the structural representation of middle layer in the utility model;

图3为本实用新型中发热层的结构示意图;Fig. 3 is the structural representation of heating layer in the utility model;

附图标记中:1.导热橡皮垫;2.导热板一;3.导热板二;4.中间层;5.荧光条;6.照明灯;7.拉环;8.防水层;9.防变形层;10.发热层;11.碳晶导电墨浆层;12.铜锡条;13.蓄电池端;14.充电线。Among the reference signs: 1. Thermal rubber pad; 2. Thermal plate 1; 3. Thermal plate 2; 4. Intermediate layer; 5. Fluorescent strip; 6. Lighting lamp; 7. Pull ring; 8. Waterproof layer; 9. Anti-deformation layer; 10. Heating layer; 11. Carbon crystal conductive ink layer; 12. Copper tin bar; 13. Battery terminal; 14. Charging line.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-3,本实用新型提供一种技术方案:一种碳晶中高温发热板,包括导热橡皮垫1、导热板一2、导热板二3、中间层4、荧光条5、照明灯6、拉环7以及充电线14,其特征在于:所述导热板一2固定在中间层4上端面上,所述导热板二3固定在中间层4下端面上,所述导热板一2上端面上固定有导热橡皮垫1,所述导热橡皮垫1上端固定有照明灯6,所述中间层4左端固定有拉环7,所述中间层4前端面上设置有充电线14。Please refer to Figures 1-3, the utility model provides a technical solution: a carbon crystal medium-high temperature heating plate, including a heat-conducting rubber pad 1, a heat-conducting plate 2, a heat-conducting plate 2 3, an intermediate layer 4, a fluorescent strip 5, and lighting The lamp 6, the pull ring 7 and the charging wire 14 are characterized in that: the heat conducting plate one 2 is fixed on the upper end surface of the middle layer 4, the heat conducting plate two 3 is fixed on the lower end surface of the middle layer 4, and the heat conducting plate one 2. A heat-conducting rubber pad 1 is fixed on the upper end surface. A lighting lamp 6 is fixed on the upper end of the heat-conducting rubber pad 1. A pull ring 7 is fixed on the left end of the middle layer 4. A charging line 14 is arranged on the front end surface of the middle layer 4.

所述中间层4包括防水层8、防变形层9以及发热层10,所述防变形层9包裹在发热层10外端面上,所述防水层8包裹在防变形层9外端面上。The middle layer 4 includes a waterproof layer 8 , an anti-deformation layer 9 and a heat-generating layer 10 .

所述发热层10包括碳晶导电墨浆层11、铜锡条12以及蓄电池端13,所述铜锡条12设有两个,所述碳晶导电墨浆层11设有若干个,若干个所述碳晶导电墨浆层11等距固定在两个铜锡条12之间,所述蓄电池端13与铜锡条12固定连接。The heating layer 10 includes a carbon crystal conductive ink paste layer 11, a copper tin bar 12 and a battery terminal 13, the copper tin bar 12 is provided with two, and the carbon crystal conductive ink paste layer 11 is provided with several, several The carbon crystal conductive ink paste layer 11 is equidistantly fixed between two copper-tin bars 12 , and the battery terminal 13 is fixedly connected to the copper-tin bars 12 .

所述导热橡皮垫1通过粘贴条与导热板一2相粘合,所述照明灯6为LED节能灯,所述中间层4前端面上设置有荧光条5,所述充电线14与蓄电池端13电性连接,所述蓄电池端13与碳晶导电墨浆层11以及照明灯6电性连接,所述防水层8材料为汉麻纤维层,所述防变形材料为涤纶纤维。The heat-conducting rubber pad 1 is bonded to the heat-conducting plate 1 through an adhesive strip, the lighting lamp 6 is an LED energy-saving lamp, a fluorescent strip 5 is arranged on the front surface of the middle layer 4, and the charging line 14 is connected to the battery terminal. 13 is electrically connected, the battery terminal 13 is electrically connected to the carbon crystal conductive ink paste layer 11 and the lighting lamp 6, the material of the waterproof layer 8 is hemp fiber layer, and the anti-deformation material is polyester fiber.

本实用新型在工作时:工作人员将充电线14插入插座内,电能通过充电线14流入蓄电池端13内进行储存,蓄电池一边进行储存电能,一边将电能传给碳晶导电墨浆层11,碳晶导电墨浆层11将电能转化为热能,并将热能依次传递给防变形层9、防水层8、导热层一、导热层二,最后传递给外界,本实用新型防水性以及防变形性能好,安全性能高,等距排列的导电碳晶,就有效控制了导电碳晶的厚度,保证了同一板内各处电阻的一致性,有效避免了发热不均、出现局部高温点、易烧板的现象。When the utility model is working: the staff inserts the charging line 14 into the socket, and the electric energy flows into the storage battery terminal 13 through the charging line 14 for storage. The crystal conductive ink paste layer 11 converts electrical energy into heat energy, and transfers the heat energy to the anti-deformation layer 9, waterproof layer 8, heat-conducting layer 1, and heat-conducting layer 2 in sequence, and finally transmits it to the outside world. The utility model has good waterproof and deformation-resistant performance , high safety performance, the equidistant arrangement of conductive carbon crystals effectively controls the thickness of conductive carbon crystals, ensures the consistency of resistance in the same board, and effectively avoids uneven heating, local high temperature points, and easy-to-burn boards. The phenomenon.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model The present utility model can be realized in other specific forms without the spirit or essential features. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种碳晶中高温发热板,包括导热橡皮垫(1)、导热板一(2)、导热板二(3)、中间层(4)、荧光条(5)、照明灯(6)、拉环(7)以及充电线(14),其特征在于:所述导热板一(2)固定在中间层(4)上端面上,所述导热板二(3)固定在中间层(4)下端面上,所述导热板一(2)上端面上固定有导热橡皮垫(1),所述导热橡皮垫(1)上端固定有照明灯(6),所述中间层(4)左端固定有拉环(7),所述中间层(4)前端面上设置有充电线(14);1. A carbon crystal medium-high temperature heating plate, including a thermally conductive rubber pad (1), a thermally conductive plate (2), a thermally conductive plate (3), an intermediate layer (4), a fluorescent strip (5), and a lighting lamp (6) , pull ring (7) and charging line (14), it is characterized in that: described thermal conduction plate one (2) is fixed on the upper surface of middle layer (4), described heat conduction plate two (3) is fixed on middle layer (4) ) on the lower end surface, a heat-conducting rubber pad (1) is fixed on the upper end surface of the heat-conducting plate one (2), and a lighting lamp (6) is fixed on the upper end of the heat-conducting rubber pad (1), and the left end of the middle layer (4) A pull ring (7) is fixed, and a charging line (14) is arranged on the front end surface of the middle layer (4); 所述中间层(4)包括防水层(8)、防变形层(9)以及发热层(10),所述防变形层(9)包裹在发热层(10)外端面上,所述防水层(8)包裹在防变形层(9)外端面上;The middle layer (4) includes a waterproof layer (8), an anti-deformation layer (9) and a heat-generating layer (10), the anti-deformation layer (9) is wrapped on the outer end surface of the heat-generating layer (10), and the waterproof layer (8) Wrapped on the outer end surface of the anti-deformation layer (9); 所述发热层(10)包括碳晶导电墨浆层(11)、铜锡条(12)以及蓄电池端(13),所述铜锡条(12)设有两个,所述碳晶导电墨浆层(11)设有若干个,若干个所述碳晶导电墨浆层(11)等距固定在两个铜锡条(12)之间,所述蓄电池端(13)与铜锡条(12)固定连接。The heating layer (10) comprises a carbon crystal conductive ink paste layer (11), a copper tin bar (12) and a storage battery terminal (13), the copper tin bar (12) is provided with two, and the carbon crystal conductive ink The slurry layer (11) is provided with several, and several described carbon crystal conductive ink slurry layers (11) are equidistantly fixed between two copper-tin bars (12), and the described accumulator end (13) and the copper-tin bar ( 12) Fixed connection. 2.根据权利要求1所述的一种碳晶中高温发热板,其特征在于:所述导热橡皮垫(1)通过粘贴条与导热板一(2)相粘合。2. A carbon crystal medium-high temperature heating plate according to claim 1, characterized in that: the heat-conducting rubber pad (1) is bonded to the heat-conducting plate-one (2) by sticking strips. 3.根据权利要求1所述的一种碳晶中高温发热板,其特征在于:所述照明灯(6)为LED节能灯。3. A carbon crystal medium-high temperature heating plate according to claim 1, characterized in that: the lighting lamp (6) is an LED energy-saving lamp. 4.根据权利要求1所述的一种碳晶中高温发热板,其特征在于:所述中间层(4)前端面上设置有荧光条(5)。4. A carbon crystal medium-high temperature heating plate according to claim 1, characterized in that a fluorescent strip (5) is arranged on the front end surface of the middle layer (4). 5.根据权利要求1所述的一种碳晶中高温发热板,其特征在于:所述充电线(14)与蓄电池端(13)电性连接。5. A carbon crystal medium-high temperature heating plate according to claim 1, characterized in that: the charging line (14) is electrically connected to the battery terminal (13). 6.根据权利要求1所述的一种碳晶中高温发热板,其特征在于:所述蓄电池端(13)与碳晶导电墨浆层(11)以及照明灯(6)电性连接。6 . The carbon crystal medium-high temperature heating plate according to claim 1 , characterized in that: the battery terminal ( 13 ) is electrically connected to the carbon crystal conductive ink paste layer ( 11 ) and the lighting lamp ( 6 ).
CN201720869956.4U 2017-07-16 2017-07-16 A carbon crystal medium-high temperature heating plate Expired - Fee Related CN207011011U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112294022A (en) * 2020-10-01 2021-02-02 江苏爱护佳健康科技有限公司 Combined portable far infrared carbon crystal heating physiotherapy cushion

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112294022A (en) * 2020-10-01 2021-02-02 江苏爱护佳健康科技有限公司 Combined portable far infrared carbon crystal heating physiotherapy cushion

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