CN207008009U - A kind of defects detection maintenance system and maintenance unit - Google Patents
A kind of defects detection maintenance system and maintenance unit Download PDFInfo
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- CN207008009U CN207008009U CN201720980081.5U CN201720980081U CN207008009U CN 207008009 U CN207008009 U CN 207008009U CN 201720980081 U CN201720980081 U CN 201720980081U CN 207008009 U CN207008009 U CN 207008009U
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- 230000007547 defect Effects 0.000 title claims abstract description 81
- 238000012423 maintenance Methods 0.000 title claims abstract description 74
- 238000001514 detection method Methods 0.000 title claims abstract description 61
- 230000002950 deficient Effects 0.000 claims abstract description 40
- 238000006073 displacement reaction Methods 0.000 claims abstract description 32
- 230000003287 optical effect Effects 0.000 claims abstract description 17
- 230000008439 repair process Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Length Measuring Devices By Optical Means (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a kind of defects detection maintenance system and maintenance unit.The defects detection maintenance system includes optical detection unit, for obtaining the complete image of product to be detected；Detection control unit, for receiving the image of optical detection unit acquisition, and image is analyzed, to find whether product to be detected is bad products, and defect is the location of in bad products；Defect indicating member, including laser indication device and displacement drive, laser indication device are suitable to produce laser, and displacement drive is used to drive laser indication device to move；And instruction control unit, it is connected with detection control unit and defect indicating member signal, for obtaining the bump defective locations information of bad products from detection control unit, and control the displacement drive of defect indicating member to move according to defective locations information, so that laser indication device produces laser designation to the bump defective locations of bad products.
Description
Technical field
It the utility model is related to the Measuring error and print of electronic component bump quality defect on a printed circuit
Electronic component is wrongly installed on printed circuit board, neglected loading, it is anti-loaded the defects of Measuring error, a kind of more particularly to defects detection maintenance system
And maintenance unit.
Background technology
In printed circuit board (PCB) (PCBA) production process, it is necessary to be tested and analyzed to product before input application, with hair
Existing bad products.Existing detection method is detected using optical detection apparatus, after picking out bad products, then it is individually right
Bad products are repaired.But, it is necessary to manually be done in the bad position of product after being detected using optical detection apparatus
Mark or labelling instruction, to allow the worker in later procedure to be quickly found out defective locations, and make corresponding repair.Above-mentioned processing
Mode has the following disadvantages：During manually marking or labelling, manpower and label material are wasted；It is and artificial
Operation, occur marked erroneous unavoidably or forget the situation of mark；In addition, after the completion of product repairing, maintenance personal also needs to remove
Label on product, wastes the plenty of time, reduces production efficiency.
Utility model content
For overcome the deficiencies in the prior art, one of the purpose of this utility model is to provide a kind of defects detection maintenance system
The maintenance unit of system, the maintenance unit can indicate the bump defective locations of bad products.
The two of the purpose of this utility model are to provide a kind of defects detection maintenance system, can detect and indicate bad production
The bump defective locations of product.
One of the purpose of this utility model adopts the following technical scheme that realization：
A kind of maintenance unit of defects detection maintenance system, including defect indicating member and instruction control unit, it is described
Defect indicating member includes laser indication device and displacement drive, and the laser indication device is suitable to produce laser, institute
State displacement drive to be used to drive the laser indication device to move, the instruction control unit and the defect indicating member
Signal connects, and the instruction control unit is used to obtain the bump defective locations information of bad products and according to defective bit confidence
Breath controls the displacement drive movement of the defect indicating member, so that the laser indication device produces laser designation
To the bump defective locations of bad products.
Further, the maintenance unit also includes maintenance tool, and the maintenance tool is used for the scolding tin to existing defects
Point is repaired, and the defect indicating member also includes display device and switching device, and the display device is used to show and worked as
The defects of preceding bad products situation, the switching device is used to control the switch of the displacement drive, when the laser refers to
After the completion of the maintenance of the defects of showing device indicates position, by opening and closing the switching device, the displacement drive is set to drive institute
State laser indication device instruction and arrive next defective locations, the switching device is arranged on the maintenance tool.
Further, the displacement drive includes mounting seat, X-axis moves rail, the first motor, Y-axis move rail and second
Motor, the laser indication device are installed in the mounting seat, and the mounting seat is movably disposed in the X-axis and moved on rail,
First motor is used to drive the mounting seat to move along X-axis shifting rail, and first motor and the instruction control are single
Member electrical connection, the X-axis are moved rail and are movably disposed on the Y-axis shifting rail, and second motor is used to drive the X-axis to move rail
Rail is moved along the Y-axis to move, second motor electrically connects with the instruction control unit.
The two of the purpose of this utility model adopt the following technical scheme that realization：
A kind of defects detection maintenance system, including：
Optical detection unit, for obtaining the complete image of product to be detected；
Detection control unit, the image obtained for receiving the optical detection unit, and image is analyzed, with hair
Whether existing product to be detected is bad products, and defect is the location of in bad products；
Defect indicating member, including laser indication device and displacement drive, the laser indication device are suitable to production
Raw laser, the displacement drive are used to drive the laser indication device to move；And
Indicate control unit, it is connected with the detection control unit and the defect indicating member signal, for from
The detection control unit obtains the bump defective locations information of bad products, and is lacked according to the control of defective locations information is described
The displacement drive movement of indicating member is fallen into, so that the laser indication device produces laser designation and arrives bad products
Bump defective locations.
Further, the optical detection unit includes image acquiring device, light source and drive device, and described image obtains
Device is taken to be used for the image information for obtaining product to be detected, the light source is used to illuminate product to be detected, and the drive device is used
In driving described image acquisition device movement, the detection control unit includes computer and on the computer
Image recognition software, the image that described image identification software obtains described image acquisition device are carried out with default normal pictures
Compare to find defect, and the positional information of analyzing defect type and record defect on product.
Further, the defects detection maintenance system also includes assembly line conveying device, the assembly line conveying device
For product to be detected to be sent into test position, and the bad products detected are sent to maintenance position, the optics inspection
Survey unit and be arranged on the inspection positions, the defect indicating member is arranged at the maintenance position.
Compared with prior art, the beneficial effects of the utility model are：Realized by defect indicating member to bad products
The real-time instruction of defective locations, facilitates maintenance personal to repair defect, improves maintenance efficiency；Defect instruction passes through calculating
Machine realize, when avoiding artificial instruction marked erroneous or forget mark situation；The instruction of defective locations is carried out using laser, is subtracted
The waste of label material is lacked.
Brief description of the drawings
Fig. 1 is the schematic diagram of defects detection maintenance system of the present utility model；
Fig. 2 is the schematic perspective view of a preferred embodiment of maintenance unit of the present utility model；
Fig. 3 is the partial schematic diagram of a preferred embodiment of maintenance unit of the present utility model；
Fig. 4 is the partial schematic diagram of a preferred embodiment of maintenance tool of the present utility model.
In figure：1st, optical detection unit；11st, image acquiring device；12nd, light source；13rd, drive device；2nd, detection control is single
Member；3rd, defect indicating member；31st, display device；32nd, laser indication device；321st, laser；33rd, displacement drive；331st, pacify
Fill seat；332nd, X-axis moves rail；333rd, Y-axis moves rail；34th, switching device；4th, control unit is indicated；5th, maintenance tool.
Embodiment
Below, with reference to accompanying drawing and embodiment, the utility model is described further, it is necessary to explanation is,
On the premise of not colliding, it can be formed in any combination between various embodiments described below or between each technical characteristic new
Embodiment.
As shown in figure 1, the utility model provides a kind of defects detection maintenance system, including detection means and maintenance dress
Put, wherein detection means includes optical detection unit 1 and detection control unit 2, and maintenance unit includes defect indicating member 3, referred to
Show control unit 4 and maintenance tool 5.
Optical detection unit 1 is used to shoot the product to be detected for entering equipment test position, to be detected to obtain
The image of product.Optical detection unit 1 is connected with the signal of detection control unit 2, and the image information of product is sent into detection
Control unit 2.
Optical detection unit 1 includes image acquiring device 11, light source 12 and drive device 13.Image acquiring device 11 is used
In the image information for obtaining product to be detected；Light source 12 is used to illuminate product to be detected, image acquiring device 11 is obtained quality
Better image；Drive device 13 is used to drive image acquiring device 11 to move, to obtain the image of complete product to be detected
Information.
It is noted that product to be detected being sent to up to after the position specified by assembly line conveying device, to be checked
Product is surveyed no longer to be moved.To product to be detected carry out image acquisition when, mainly by mobile image acquisition device 11 come
Obtain complete image information.
Optical detection unit 1 also includes equipment inductor, after product reaches specified location by assembly line conveying device,
In the presence of equipment inductor, drive device 13 drives image acquiring device 11 to be moved above product, complete to obtain
Product image.The effect of equipment inductor is after product to be detected reaches specified location, drive device 13 is quickly opened, enters
Enter image-acquisition phase.
Detection control unit 2 is used for the image information for receiving image acquiring device 11, and by the image information of acquisition and in advance
If normal pictures be compared to find scolding tin point defect.Detection control unit 2 includes computer and installed in computer
On image recognition software.Detection control unit 2 can be according to automated image analysis defect classification, and records defect classification, with
Service worker is assisted to be repaired in maintenance.Detection control unit 2 can calculate each according to the complete image information of product
The coordinate of defective locations.Such as：Determine point on the basis of a certain fixing point in image (such as the central point of product or a certain top
Point), calculate coordinate of each defective locations relative to datum mark using datum mark.
It is noted that detection control unit 2 is mainly for detection of electronic component tin welding spot on a printed circuit
Quality defect and printed circuit board (PCB) on electronic component is wrongly installed, neglected loading, it is anti-loaded the defects of.
The technology for obtaining each defective locations coordinate information belongs to prior art, and the utility model is no longer described in detail.
Detection control unit 2 sends prompting after finding that a certain product is bad products, and the defects of by the bad products
Classification and positional information are sent to instruction control unit 4.Meanwhile bad products are sent to defect by assembly line conveying device
At indicating member 3.Maintenance personal is clicked through according to the instruction of defect indicating member 3 using maintenance tool 5 to the scolding tin of existing defects
Row maintenance.
As shown in Figure 2,3, defect indicating member 3 includes display device 31, laser indication device 32 and displacement drive dress
Put 33.The defects of display device 31 is used to show bad products current defect position classification or bad products and standardized product
Comparison diagram, to assist service worker to repair.Laser indication device 32 is suitable to produce a laser 321, for indicating bad production
The bump defective locations of product, service worker is assisted quickly to determine maintenance position.Displacement drive 33 is used to drive laser to refer to
Showing device 32 carries out displacement, so that accurately defective locations are arrived in instruction to the laser 321 of laser indication device 32.Displacement drive 33
By indicating that the control of control unit 4 carries out displacement, accurately instruction the lacking to product of laser 321 is made according to the coordinate of defective locations
Fall into opening position.When defective bit is equipped with it is multiple when, instruction the command displacement drive device 33 of control unit 4 indicate each defective bit successively
Put.
It is noted that defect indicating member 3 includes a switching device 34, switching device 34 drives for command displacement
The switch of device 33.After the completion of first defective locations maintenance that laser indication device 32 indicates, maintenance personal passes through keying
Switching device 34, makes system enter the instruction task of second defective locations, and displacement drive 33 drives laser indication device
To second defective locations, maintenance personal can repair to second defective locations, complete successively according to above step for 32 instructions
Into the instruction and maintenance of all defect position.
Preferably, as shown in figure 4, switching device 34 is arranged on maintenance tool 5, so as to which maintenance personal utilizes maintenance tool
After 5 pairs of defects complete maintenance, can easily and quickly starting switch device 34, laser indication device 32 is indicated to next
Individual defective locations.Maintenance tool 5 is electric welding iron.
Switching device 34 is connected with the instruction electric wire of control unit 4 or wireless signal connects.When instruction control unit 4 receives
After the keying signal of switching device 34, command displacement drive device 33 moves.
In some other embodiments, switching device 34 may be arranged as pedal type switch, when maintenance personal is not to
It is that the keying to switching device 34 can be achieved by pedal switch device 34 when good product is repaired.
Switching device 34 can also be arranged on other positions for facilitating maintenance personal to operate.
Displacement drive 33 includes mounting seat 331, X-axis moves rail 332 and Y-axis moves rail 333.Laser indication device 32 is pacified
Loaded in mounting seat 331.Mounting seat 331 is movably disposed in X-axis and moved on rail 332, and the first motor is used for the edge of drive installation seat 331
X-axis is moved rail 332 and moved, and then drives laser indication device 32 to be moved in X-direction.First motor and the electricity of instruction control unit 4
Connection, for the distance for controlling laser indication device 32 to move along the x-axis.X-axis moves rail 332 and is movably disposed in Y-axis shifting rail 333
On, the second motor is used to drive X-axis shifting rail 332 to move along Y-axis shifting rail 333, and then drives mounting seat 331 and laser designation dress
32 are put to move in Y direction.Second motor electrically connects with instruction control unit 4, for controlling laser indication device 32 to be moved along Y-axis
Dynamic distance.
Defect indicating member 3 also includes equipment inductor, after product reaches specified location by assembly line conveying device,
In the presence of equipment inductor, displacement drive 33 reads the information of instruction control unit 4, drives laser indication device 32
Indicate first defective locations.The effect of equipment inductor is after bad products reach specified location, makes displacement drive
33 quick unlatchings, the stage is indicated into defect.
Further, assembly line conveying device also includes product driver element, and product driver element is used to make bad products
The maintenance position specified is moved to, for laser indication device 32 in initial position, laser 321 indicates datum mark, so as to according to each
Defective locations carry out displacement relative to the coordinate pair laser indication device 32 of datum mark, laser 321 is correspondingly pointed to defective bit
Put.
The utility model also provides a kind of defects detection method for maintaining, comprises the following steps：
Detecting step：Obtain the image of product to be detected, contrast the image of product to be detected and the image of standardized product with
It was found that defect, and record position of the defect on product；
Indicate step：There will be the product of defect to be sent to maintenance position, according to position the defects of acquisition in detecting step
Information-driven laser indication device 32 be moved to relevant position, make it that laser 321 points to caused by laser indication device 32
Defective locations；
Step display：The mark of type or current indicating positions show current indicating positions in display device 31 the defects of
Quasi- image；
Repair step：Use and maintenance instrument 5 repairs to the position of laser designation.
Further, detecting step specifically includes following steps：Product to be detected is sent to test position；Obtain complete
Product image；The image and standard picture of product to be detected are contrasted using image recognition software, defect is found and records defect
Coordinate of the position on product.
Further, instruction step specifically includes following steps：There will be the product of defect to be sent to maintenance position；According to
The coordinate information movement laser indication device 32 of first defective locations, makes first defective locations of laser alignment；Maintenance is completed
Afterwards, laser indication device 32 is made to be moved to second defective locations by switching device 34；Operated more than repeating, until all lack
Sunken position is noted.
Above-mentioned embodiment is only preferred embodiment of the present utility model, it is impossible to is protected with this to limit the utility model
Scope, the change of any unsubstantiality that those skilled in the art is done on the basis of the utility model and replacing belongs to
In the utility model scope claimed.
Claims (6)
1. a kind of maintenance unit of defects detection maintenance system, it is characterised in that including defect indicating member and instruction control
Unit, the defect indicating member include laser indication device and displacement drive, and the laser indication device is suitable to production
Raw laser, the displacement drive are used to drive the laser indication device to move, and the instruction control unit lacks with described
The connection of indicating member signal is fallen into, the instruction control unit is used for the bump defective locations information and basis for obtaining bad products
Defective locations information controls the displacement drive movement of the defect indicating member, so that the laser indication device produces
Bump defective locations of the raw laser designation to bad products.
2. maintenance unit according to claim 1, it is characterised in that the maintenance unit also includes maintenance tool, described
Maintenance tool is used to repair the bump of existing defects, and the defect indicating member also includes display device and switch
Device, for the defects of showing current bad products situation, the switching device is used to control the displacement display device
The switch of drive device, when the laser indication device indicates the defects of after the completion of the maintenance of position, filled by opening and closing the switch
Put, make the displacement drive drive the laser indication device instruction to arrive next defective locations, the switching device is set
Put on the maintenance tool.
3. maintenance unit according to claim 1, it is characterised in that the displacement drive includes mounting seat, X-axis is moved
Rail, the first motor, Y-axis move rail and the second motor, the laser indication device are installed in the mounting seat, the mounting seat
It is movably disposed in the X-axis to move on rail, first motor is used to drive the mounting seat to move along X-axis shifting rail, institute
State the first motor to electrically connect with the instruction control unit, the X-axis is moved rail and is movably disposed on the Y-axis shifting rail, described
Second motor is used to drive the X-axis shifting rail to move along Y-axis shifting rail, second motor and the instruction control unit electricity
Connection.
4. a kind of defects detection maintenance system, including：
Optical detection unit, for obtaining the complete image of product to be detected；
Detection control unit, the image obtained for receiving the optical detection unit, and image is analyzed, to find to treat
Whether detection product is bad products, and scolding tin point defect is the location of in bad products；And
Any described maintenance units of claim 1-3, the instruction control unit of the maintenance unit are controlled with the detection
Cell signal connection processed, for obtaining the bump defective locations information of bad products from the detection control unit.
5. defects detection maintenance system according to claim 4, it is characterised in that the optical detection unit includes image
Acquisition device, light source and drive device, described image acquisition device are used for the image information for obtaining product to be detected, the light
Source is used to illuminate product to be detected, and the drive device is used to drive described image acquisition device to move, and the detection control is single
Member includes computer and the image recognition software on the computer, and described image identification software obtains described image
The image for taking device to obtain is compared with default normal pictures to find defect, and analyzing defect type and record defect
Positional information on product.
6. defects detection maintenance system according to claim 4, it is characterised in that the defects detection maintenance system also wraps
Assembly line conveying device is included, the assembly line conveying device is used to product to be detected being sent to test position, and will detect
Bad products be sent to maintenance position, the optical detection unit is arranged on the inspection positions, and the defect instruction is single
Member is arranged at the maintenance position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720980081.5U CN207008009U (en) | 2017-08-04 | 2017-08-04 | A kind of defects detection maintenance system and maintenance unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720980081.5U CN207008009U (en) | 2017-08-04 | 2017-08-04 | A kind of defects detection maintenance system and maintenance unit |
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| Publication Number | Publication Date |
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| CN207008009U true CN207008009U (en) | 2018-02-13 |
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| CN201720980081.5U Active CN207008009U (en) | 2017-08-04 | 2017-08-04 | A kind of defects detection maintenance system and maintenance unit |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107478979A (en) * | 2017-08-04 | 2017-12-15 | 深圳市阿拉玎光电自动化有限公司 | A kind of defects detection maintenance system, method and maintenance unit |
| CN112247304A (en) * | 2020-09-09 | 2021-01-22 | 东莞市神州视觉科技有限公司 | Selective wave soldering method and system for PCB board repair |
| CN113376168A (en) * | 2021-06-09 | 2021-09-10 | 深圳技术大学 | Overhaul integrated equipment |
-
2017
- 2017-08-04 CN CN201720980081.5U patent/CN207008009U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107478979A (en) * | 2017-08-04 | 2017-12-15 | 深圳市阿拉玎光电自动化有限公司 | A kind of defects detection maintenance system, method and maintenance unit |
| CN112247304A (en) * | 2020-09-09 | 2021-01-22 | 东莞市神州视觉科技有限公司 | Selective wave soldering method and system for PCB board repair |
| CN113376168A (en) * | 2021-06-09 | 2021-09-10 | 深圳技术大学 | Overhaul integrated equipment |
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