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CN207005221U - A kind of relative pinion and rack slided of engagement type nothing of convex-concave - Google Patents

A kind of relative pinion and rack slided of engagement type nothing of convex-concave Download PDF

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CN207005221U
CN207005221U CN201720025089.6U CN201720025089U CN207005221U CN 207005221 U CN207005221 U CN 207005221U CN 201720025089 U CN201720025089 U CN 201720025089U CN 207005221 U CN207005221 U CN 207005221U
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arc
spiral
rack
gear
concave
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陈祯
丁华锋
文国军
罗林波
杨静
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China University of Geosciences Wuhan
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China University of Geosciences Wuhan
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Abstract

本实用新型涉及一种凸‑凹啮合式无相对滑动的齿轮齿条机构,包括螺旋圆弧齿轮和圆弧齿条组成的一对传动副,螺旋圆弧齿轮外表面均布有螺旋凸圆弧齿,圆弧齿条上表面均布有凹圆弧齿槽,螺旋凸圆弧齿和凹圆弧齿槽配合,螺旋圆弧齿轮连接驱动器的转动轴,螺旋圆弧齿轮的螺旋凸圆弧齿中心线均为等升距圆柱螺旋线,圆弧齿条的凹圆弧齿槽中心线均为倾斜直线。安装本机构时须保证螺旋凸圆弧齿和凹圆弧齿槽正确啮合,用于实现齿轮齿条传动。本齿轮齿条机构传动时无齿面相对滑动、齿面胶合、齿面磨损和齿面塑性变形等失效形式,具有重合度高,结构简单,传动效率高,承载能力强等优点,适合在微小、微机械和常规机械领域推广应用。

The utility model relates to a convex-concave meshing gear and rack mechanism without relative sliding, which comprises a pair of transmission pairs composed of a spiral arc gear and an arc rack. The outer surface of the spiral arc gear is evenly distributed with spiral convex arcs. The upper surface of the arc rack is evenly distributed with concave arc tooth grooves, the spiral convex arc teeth and the concave arc tooth grooves are matched, the spiral arc gear is connected to the rotating shaft of the driver, and the spiral convex arc teeth of the spiral arc gear The center lines are all cylindrical helical lines with equal pitch, and the center lines of the concave arc tooth grooves of the arc racks are all inclined straight lines. When installing this mechanism, it is necessary to ensure that the spiral convex arc teeth and concave arc tooth grooves are properly meshed, so as to realize the rack and pinion transmission. The rack and pinion mechanism has no failure forms such as relative sliding of tooth surfaces, gluing of tooth surfaces, wear of tooth surfaces and plastic deformation of tooth surfaces during transmission. It has the advantages of high coincidence, simple structure, high transmission efficiency, and strong bearing capacity. , micro-mechanical and conventional machinery field promotion and application.

Description

一种凸-凹啮合式无相对滑动的齿轮齿条机构A rack-and-pinion mechanism with convex-concave meshing without relative sliding

技术领域technical field

本实用新型涉及一种凸-凹啮合式无相对滑动的齿轮齿条机构,具体地说是一种基于曲线啮合原理的用于齿轮齿条传动的凸-凹啮合式无相对滑动的齿轮齿条机构。The utility model relates to a convex-concave meshing type rack and pinion without relative sliding, in particular to a convex-concave meshing non-relative sliding rack and pinion for rack and pinion transmission based on the principle of curve meshing mechanism.

背景技术Background technique

齿轮传动广泛应用于工业、农业、医学、国防军事及航空航天等领域。近年来,新型高性能齿轮传动机构的设计理论和制造技术促进了齿轮啮合理论的不断完善和改革创新,出现了多样化的齿轮啮合形式及其与之对应的多样化齿形结构。尤其现代工业装备的发展进一步提高了对齿轮传动零部件质量和性能的要求。Gear transmission is widely used in industry, agriculture, medicine, national defense, military and aerospace and other fields. In recent years, the design theory and manufacturing technology of new high-performance gear transmission mechanisms have promoted the continuous improvement and innovation of gear meshing theory, and diversified gear meshing forms and corresponding diversified tooth structures have emerged. In particular, the development of modern industrial equipment has further increased the requirements for the quality and performance of gear transmission components.

国内外在齿轮啮合领域创新出具有原创性的微小传动机构。如中国专利文献中专利号为201510054843.4,公开了“用于平行轴外啮合传动的螺旋圆弧齿轮机构”,专利号为201510051923.4,公开了“用于平行轴内啮合传动的螺旋圆弧齿轮机构”。上述两种传动机构最大局限性在于,它们只能实现平面内两平行轴之间的运动和动力传递,不能实现齿轮齿条副之间的运动和动力传递。At home and abroad, we have innovated original micro transmission mechanisms in the field of gear meshing. For example, in the Chinese patent literature, the patent number is 201510054843.4, which discloses "a spiral arc gear mechanism for external meshing transmission of parallel shafts", and the patent number is 201510051923.4, which discloses "a spiral arc gear mechanism for internal meshing transmission of parallel shafts" . The biggest limitation of the above two kinds of transmission mechanisms is that they can only realize the motion and power transmission between two parallel axes in the plane, but cannot realize the motion and power transmission between the rack and pinion pairs.

此外,申请号为99114349.3,公开了“纯滚动接触齿轮齿条及其切削刀具”,虽然提出了齿轮齿条实现纯滚动接触的几种设计方法,但是只限于概念设计阶段,没有给出具体的齿轮齿条结构参数和重合度等设计计算公式,因此,该设计的齿形具体形状和受力状态也无法查考,弯曲强度和接触强度无法保证,无法得到工程应用和推广。In addition, the application number is 99114349.3, which discloses "pure rolling contact rack and pinion and its cutting tool". Design calculation formulas such as rack and pinion structural parameters and coincidence degree, therefore, the specific shape and stress state of the tooth profile of this design cannot be checked, and the bending strength and contact strength cannot be guaranteed, and cannot be applied and promoted in engineering.

目前齿轮齿条机构之间的运动和动力的传递,工业应用最广泛的是渐开线齿轮齿条机构,包括直齿轮-直齿条副和斜齿轮-斜齿条副。但这两种齿轮齿条副的啮合原理都严格遵循曲面啮合理论,从设计理论上就必然存在齿面之间的相对滑动,因此不能避免齿面磨损、齿面胶合和齿面塑性变形等传统齿轮传动的普遍失效形式,严重影响了齿轮齿轮副的使用寿命和可靠性,同时由于采用的渐开线齿形为悬臂梁式结构,齿面啮合方式为凸-平面啮合,因此弯曲强度和接触强度不高,其承载能力也有限。At present, for the motion and power transmission between rack and pinion mechanisms, the most widely used in industry is the involute rack and pinion mechanism, including spur gear-spur rack pair and helical gear-helical rack pair. However, the meshing principles of these two rack and pinion pairs strictly follow the meshing theory of curved surfaces. From the design theory, there must be relative sliding between the tooth surfaces, so traditional tooth surface wear, tooth surface gluing and tooth surface plastic deformation cannot be avoided. The common failure mode of gear transmission has seriously affected the service life and reliability of the gear pair. At the same time, because the involute tooth shape adopted is a cantilever beam structure, and the meshing method of the tooth surface is convex-plane meshing, the bending strength and contact The strength is not high, and its carrying capacity is also limited.

发明内容Contents of the invention

本实用新型的目的是针对机械传动领域中齿轮齿条机构现有技术存在的问题,而提供一种结构简单,传动系零件数少,齿面间无相对滑动,传动效率高,体积小,质量轻,重合度高,承载能力强,且传动连续稳定的凸-凹啮合式无相对滑动的齿轮齿条机构。The purpose of the utility model is to solve the problems existing in the prior art of the rack and pinion mechanism in the field of mechanical transmission, and to provide a simple structure, a small number of parts in the transmission system, no relative sliding between the tooth surfaces, high transmission efficiency, small size, and high quality. Lightweight, high degree of overlap, strong bearing capacity, and continuous and stable transmission of the convex-concave meshing rack and pinion mechanism without relative sliding.

为达到上述目的,本实用新型采用的技术方案是:提供一种凸-凹啮合式无相对滑动的齿轮齿条机构,包括齿轮和齿条组成的一对传动副,所述的齿轮为螺旋圆弧齿轮,螺旋圆弧齿轮外表面均布有螺旋凸圆弧齿,齿条为上表面均布有凹圆弧齿槽的圆弧齿条,螺旋凸圆弧齿和凹圆弧齿槽配合;螺旋圆弧齿轮通过螺旋圆弧齿轮中心孔连接驱动器的转动轴,驱动器的转动轴向顺时针或逆时针旋转,带动螺旋圆弧齿轮顺时针或逆时针转动;所述的螺旋圆弧齿轮外表面与螺旋凸圆弧齿之间设有过渡圆角用以减小根部应力集中;螺旋圆弧齿轮和圆弧齿条啮合方式为凸-凹啮合式,其啮合传动为点接触的无相对滑动啮合传动。In order to achieve the above object, the technical solution adopted by the utility model is to provide a convex-concave meshing gear rack mechanism without relative sliding, including a pair of transmission pairs composed of a gear and a rack, and the gear is a spiral circle Arc gear, the outer surface of the spiral arc gear has spiral convex arc teeth evenly distributed, and the rack is an arc rack with concave arc tooth grooves uniformly distributed on the upper surface, and the spiral convex arc teeth and concave arc tooth grooves are matched; The spiral arc gear is connected to the rotating shaft of the driver through the central hole of the spiral arc gear, and the rotating shaft of the driver rotates clockwise or counterclockwise, driving the spiral arc gear to rotate clockwise or counterclockwise; the outer surface of the spiral arc gear There is a transition fillet between the spiral convex arc gear to reduce the stress concentration at the root; the meshing mode of the spiral arc gear and the arc rack is convex-concave meshing, and the meshing transmission is point contact without relative sliding meshing transmission.

所述的螺旋圆弧齿轮与圆弧齿条的啮合,啮合点在螺旋圆弧齿轮上形成的接触线和螺旋凸圆弧齿中心线,均为等升距圆柱螺旋线,啮合点在圆弧齿条上形成的接触线和凹圆弧齿槽中心线均为倾斜直线。For the meshing of the spiral arc gear and the arc rack, the contact line formed on the spiral arc gear and the center line of the spiral convex arc tooth at the meshing point are both cylindrical helical lines with equal pitch, and the meshing point is at the arc The contact line formed on the rack and the concave arc tooth groove center line are both inclined straight lines.

所述的螺旋凸圆弧齿与凹圆弧齿槽之间设有间隙。There is a gap between the spiral convex arc teeth and the concave arc tooth grooves.

所述的螺旋圆弧齿轮和圆弧齿条组成的一对传动副的传动结构为螺旋圆弧齿轮在驱动器的带动下旋转,通过螺旋凸圆弧齿与凹圆弧齿槽之间的连续啮合作用,用于实现圆弧齿条的平行移动;或圆弧齿条固定,螺旋圆弧齿轮在驱动器的带动下旋转,通过螺旋凸圆弧齿与凹圆弧齿槽之间的连续啮合作用,使得螺旋圆弧齿轮的轴线在旋转的同时进行平行移动,用于实现螺旋圆弧齿轮沿圆弧齿条的凸-凹啮合纯滚动。The transmission structure of the pair of transmission pairs composed of the spiral arc gear and the arc rack is that the spiral arc gear rotates under the drive of the driver, and the continuous meshing between the spiral convex arc teeth and the concave arc tooth grooves The function is used to realize the parallel movement of the arc rack; or the arc rack is fixed, the spiral arc gear rotates under the drive of the driver, and through the continuous meshing effect between the spiral convex arc teeth and the concave arc tooth grooves, The axis of the helical arc gear moves in parallel while rotating, and is used to realize the pure rolling of the helical arc gear along the convex-concave meshing of the arc rack.

本实用新型的凸-凹啮合式无相对滑动的齿轮齿条机构是基于传统机械传动机构形式上进行根本性创新的齿轮传动机构,这种机构传动的啮合方式不同于传统齿轮传动的曲面啮合方式,而是基于空间曲线啮合原理,所有啮合点的相对运动速度均为零,能够为微小、微机械和常规机械装置提供一种新的齿轮齿条传动的方法,本机构可以有效避免常规齿轮齿条传动机构中齿面磨损、胶合、塑性变形等常见失效形式,并且具有传动承载能力强,传动效率高等优点。The convex-concave meshing rack and pinion mechanism without relative sliding of the utility model is a fundamentally innovative gear transmission mechanism based on the traditional mechanical transmission mechanism. The meshing method of this mechanism transmission is different from the curved surface meshing method of the traditional gear transmission. , but based on the principle of space curve meshing, the relative movement speed of all meshing points is zero, which can provide a new rack and pinion transmission method for micro, micromechanical and conventional mechanical devices. This mechanism can effectively avoid conventional gear teeth Common failure forms such as tooth surface wear, gluing, and plastic deformation in the bar transmission mechanism, and it has the advantages of strong transmission bearing capacity and high transmission efficiency.

本实用新型的凸-凹啮合式齿轮齿条机构与现有齿轮齿条传动相比具有的优点是:Compared with the existing rack and pinion transmission, the convex-concave meshing rack and pinion mechanism of the present utility model has the following advantages:

⑴、本实用新型的凸-凹啮合式齿轮齿条机构其啮合方式为点接触的无相对滑动啮合传动,啮合点位于螺旋圆弧齿轮和圆弧齿条的瞬心,所有啮合点的相对运动速度均为零,因此可有效避免齿轮齿条传动中齿面磨损、胶合和齿面塑性变形等常见的失效形式,传动效率高。(1) The meshing mode of the convex-concave meshing rack and pinion mechanism of the present invention is a point-contact non-relative sliding meshing transmission, and the meshing point is located at the instantaneous center of the spiral arc gear and the arc rack, and the relative movement of all meshing points The speed is zero, so it can effectively avoid common failure forms such as tooth surface wear, gluing and tooth surface plastic deformation in rack and pinion transmission, and the transmission efficiency is high.

⑵、本实用新型的凸-凹啮合式齿轮齿条机构无根切,螺旋圆弧齿轮的最小齿数为1,可设计更大的齿厚,从而具有更高的强度和刚度,同时由于结构紧凑,极大地节省安装空间。(2) The convex-concave meshing rack and pinion mechanism of the present invention has no undercutting, and the minimum number of teeth of the spiral circular arc gear is 1, and a larger tooth thickness can be designed, thereby having higher strength and rigidity, and at the same time due to the compact structure , which greatly saves installation space.

⑶、本实用新型的凸-凹啮合式齿轮齿条机构的重合度设计值可以很大,远远高于现有渐开线齿轮齿条的重合度,因此传动更加平稳可靠,承载能力更强。(3) The design value of the coincidence degree of the convex-concave meshing rack and pinion mechanism of the present invention can be very large, which is much higher than the coincidence degree of the existing involute gear and rack, so the transmission is more stable and reliable, and the bearing capacity is stronger .

⑷、本实用新型的凸-凹啮合式齿轮齿条机构的啮合为凹-凸齿廓啮合方式,比传统渐开线的凸-平齿廓的啮合方式具有更大的接触强度,进一步增大了承载能力,适合在微小、微机械和常规机械领域推广应用。(4) The meshing of the convex-concave meshing rack and pinion mechanism of the present invention is a concave-convex tooth profile meshing method, which has greater contact strength than the traditional involute convex-flat tooth profile meshing method, and further increases It improves the carrying capacity and is suitable for popularization and application in the fields of micro, micro machinery and conventional machinery.

附图说明Description of drawings

图1为本实用新型的一种凸-凹啮合式无相对滑动的齿轮齿条机构的结构示意图。FIG. 1 is a structural schematic diagram of a convex-concave meshing non-relative sliding rack and pinion mechanism of the present invention.

图2为图1中的螺旋圆弧齿轮及螺旋凸圆弧齿结构主视示意图。FIG. 2 is a schematic front view of the structure of the spiral arc gear and the spiral convex arc teeth in FIG. 1 .

图3为图2俯视示意图。FIG. 3 is a schematic top view of FIG. 2 .

图4为图1中圆弧齿条及其凹圆弧齿槽的结构主视示意图。FIG. 4 is a schematic front view of the structure of the arc rack and its concave arc grooves in FIG. 1 .

图5为本实用新型的凸-凹啮合式齿轮齿条机构的空间坐标系示意图。Fig. 5 is a schematic diagram of the spatial coordinate system of the convex-concave meshing rack and pinion mechanism of the present invention.

图6为本实用新型中当齿条固定,齿轮连接驱动器实现齿轮在齿条上纯滚动的结构示意图。Fig. 6 is a structural diagram of the utility model in which the rack is fixed and the gear is connected to the driver to realize pure rolling of the gear on the rack.

上述图中:1-驱动器;2-驱动器安装座;3-螺旋凸圆弧齿中心线;4-过渡圆角;5-螺旋凸圆弧齿;6-螺旋圆弧齿轮;7-凹圆弧齿槽;8-圆弧齿条;9-凹圆弧齿槽中心线;10-螺旋圆弧齿轮中心孔。In the above figure: 1-driver; 2-drive mounting seat; 3-center line of spiral convex arc teeth; 4-transition fillet; 5-spiral convex arc teeth; 6-spiral arc gear; 7-concave arc tooth groove; 8-arc rack; 9-concave arc tooth groove center line; 10-helical arc gear center hole.

具体实施方式detailed description

下面结合附图和实例对本实用新型作进一步说明,但本实用新型的实施不限于此。Below in conjunction with accompanying drawing and example the utility model is further described, but the implementation of the utility model is not limited thereto.

实施例1:本实用新型提供一种凸-凹啮合式无相对滑动的齿轮齿条机构,其结构如图1、2、3、4所示,包括齿轮和齿条组成一对传动副,所述的齿轮为螺旋圆弧齿轮6,螺旋圆弧齿轮外表面均布有螺旋凸圆弧齿5,齿条为上表面均布有凹圆弧齿槽7的圆弧齿条8,螺旋凸圆弧齿和凹圆弧齿槽配合;螺旋圆弧齿轮通过螺旋圆弧齿轮中心孔10连接驱动器1的转动轴;所述的螺旋圆弧齿轮外表面与螺旋凸圆弧齿之间设有过渡圆角4用以减小螺旋凸圆弧齿根部应力集中。Embodiment 1: The utility model provides a rack-and-pinion mechanism with convex-concave meshing without relative sliding. Its structure is shown in Figures 1, 2, 3, and 4. The gear described is a spiral arc gear 6, and the outer surface of the spiral arc gear is evenly distributed with spiral convex arc teeth 5, and the rack is an arc rack 8 with concave arc tooth grooves 7 evenly distributed on the upper surface, and the spiral convex Arc teeth and concave arc tooth grooves fit together; the spiral arc gear is connected to the rotating shaft of the driver 1 through the center hole 10 of the spiral arc gear; a transition circle is provided between the outer surface of the spiral arc gear and the spiral convex arc teeth Angle 4 is used to reduce the stress concentration at the root of the helical convex arc tooth.

所述的螺旋圆弧齿轮6与圆弧齿条8的啮合,啮合点在螺旋圆弧齿轮上形成的接触线和螺旋凸圆弧齿中心线3,均为等升距圆柱螺旋线,啮合点在圆弧齿条上形成的接触线和凹圆弧齿槽中心线9均为倾斜直线。The meshing of described spiral arc gear 6 and arc rack 8, the contact line formed on the spiral arc gear and the centerline 3 of the spiral convex arc teeth at the meshing point are all cylindrical helical lines with equal lift distance, and the meshing point The contact line formed on the arc rack and the center line 9 of the concave arc tooth groove are both inclined straight lines.

本实施例中驱动器为电机,旋转方向为逆时针,带动螺旋圆弧齿轮逆时针传动,实现圆弧齿条向左水平移动。驱动器安装在驱动器安装座2上,且驱动器安装座固定不动。In this embodiment, the driver is a motor, and the rotation direction is counterclockwise, which drives the helical arc gear to drive counterclockwise to realize the horizontal movement of the arc rack to the left. The driver is installed on the driver mounting base 2, and the driver mounting base is fixed.

参见图2、3,螺旋圆弧齿轮6的外表面上均匀分布有螺旋凸圆弧齿5,螺旋圆弧齿轮的基圆柱体直径为db,最大外径为D1Referring to Figures 2 and 3, spiral convex arc teeth 5 are uniformly distributed on the outer surface of the spiral arc gear 6, the diameter of the base cylinder of the spiral arc gear is d b , and the maximum outer diameter is D 1 .

参见图1、4,设定圆弧齿条8的总长度为L,宽度为B,厚度为T,凹圆弧齿槽7的法向圆弧半径为ρ2,螺旋凸圆弧齿5与凹圆弧齿槽7之间有间隙,齿槽间隙系数为k。Referring to Figures 1 and 4, set the total length of the arc rack 8 as L, the width as B, and the thickness as T, the normal arc radius of the concave arc tooth groove 7 is ρ 2 , and the spiral convex arc tooth 5 and There is a gap between the concave arc tooth grooves 7, and the coefficient of the tooth groove gap is k.

螺旋圆弧齿轮6与圆弧齿条8的安装方式为:将圆弧齿条上表面带凹圆弧齿槽7朝上,螺旋圆弧齿轮的回转轴线必须与圆弧齿条的上表面平行,并垂直于圆弧齿条的长边,螺旋圆弧齿轮的回转轴线到圆弧齿条的上表面的垂直距离为一固定值a。The installation method of the spiral arc gear 6 and the arc rack 8 is as follows: the upper surface of the arc rack with the concave arc tooth groove 7 faces upward, and the rotation axis of the spiral arc gear must be parallel to the upper surface of the arc rack , and perpendicular to the long side of the arc rack, the vertical distance from the rotation axis of the spiral arc gear to the upper surface of the arc rack is a fixed value a.

本实用新型的螺旋凸圆弧齿5与凹圆弧齿槽7啮合为空间曲线啮合方式,其啮合传动为点接触的凸-凹啮合式无相对滑动的啮合传动,所有啮合点的相对运动速度均为零。The meshing of the spiral convex arc tooth 5 and the concave arc tooth groove 7 of the utility model is a space curve meshing mode, and its meshing transmission is a point-contact convex-concave meshing meshing transmission without relative sliding, and the relative movement speed of all meshing points are all zero.

本实用新型机构中螺旋圆弧齿轮6的螺旋凸圆弧齿中心线3与圆弧齿条8的凹圆弧齿槽中心线9的形状和参数方程由如下方法确定:参见图5本实用新型的凸-凹啮合式齿轮齿条机构的空间坐标系示意图。The shape and parameter equation of the spiral convex arc tooth center line 3 of the spiral arc gear 6 and the concave arc tooth groove center line 9 of the arc rack 8 in the mechanism of the utility model are determined by the following method: referring to Fig. 5 of the utility model Schematic diagram of the spatial coordinate system of the convex-concave meshing rack-and-pinion mechanism.

在o--x,y,z及op--xp,yp,zp两个固定空间坐标系中,z轴与螺旋圆弧齿轮的回转轴线重合,x与xp轴重合,y轴与yp轴平行,z轴与zp轴平行,坐标原点o与op的距离为a;坐标系o1--x1,y1,z1与螺旋圆弧齿轮固联,坐标系o2--x2,y2,z2与圆弧齿条固联,yp轴与y2轴重合;在起始位置,坐标系o1--x1,y1,z1和o2--x2,y2,z2分别与坐标系o--x,y,z及op--xp,yp,zp重合,螺旋圆弧齿轮以匀角速度ω1绕z轴旋转,圆弧齿条以匀速v2沿着yp轴反方向平行移动,从起始位置经一段时间后,坐标系o1--x1,y1,z1及o2--x2,y2,z2分别运动,此时啮合点为M,螺旋圆弧齿轮绕z轴转过角,圆弧齿条沿yp轴反方向平行移动距离为s2In o--x, y, z and o p --x p , y p , z p two fixed space coordinate systems, the z axis coincides with the rotation axis of the spiral arc gear, the x and x p axes coincide, and the y axis is parallel to y p axis, z axis is parallel to z p axis, the distance between coordinate origin o and o p is a ; o 2 --x 2 , y 2 , z 2 are fixedly connected to the arc rack, and the y p axis coincides with the y 2 axis; at the initial position, the coordinate system o 1 --x 1 , y 1 , z 1 and o 2 --x 2 , y 2 , z 2 coincide with the coordinate system o--x, y, z and o p --x p , y p , z p respectively, and the spiral arc gear revolves around the z axis at a uniform angular velocity ω 1 Rotate, the arc rack moves parallelly along the opposite direction of the y p axis at a constant speed v 2 , after a period of time from the initial position, the coordinate system o 1 --x 1 , y 1 , z 1 and o 2 --x 2 , y 2 , z 2 move separately, at this time the meshing point is M, and the spiral arc gear rotates around the z axis Angle, the circular arc rack moves parallelly along the opposite direction of the y p axis for a distance of s 2 .

设给定螺旋圆弧齿轮上所有啮合点所组成的接触线为C1,C1的参数方程为:Suppose the contact line formed by all the meshing points on the given helical arc gear is C 1 , and the parameter equation of C 1 is:

其中:t—为等升距圆柱螺旋线的参变量,且t≥0,其取值范围为△t>0,β为螺旋圆弧齿轮接触线C1的螺旋角,d1为接触线为C1的螺旋直径;Among them: t—is the parameter variable of the cylindrical helix with equal lift distance, and t≥0, its value range is △t>0, β is the helix angle of the contact line C 1 of the helical arc gear, d 1 is the diameter of the helix with contact line C 1 ;

设给定圆弧齿条上形成的凹圆弧齿槽接触线为C2,圆弧齿轮齿条机构的共轭接触线C1和C2的啮合点M的相对运动速度必须满足啮合条件:ν12=0 (2)Assuming that the contact line of the concave arc tooth groove formed on the given arc rack is C 2 , the relative movement speed of the meshing point M of the conjugate contact line C 1 and C 2 of the arc gear rack mechanism must satisfy the meshing condition: ν 12 =0 (2)

上式中,ν12为啮合点M的相对运动速度;In the above formula, ν 12 is the relative velocity of the meshing point M;

空间坐标变换矩阵M21为:The space coordinate transformation matrix M 21 is:

上述矩阵中,为螺旋圆弧齿轮绕z轴转过的角度;In the above matrix, is the angle that the spiral arc gear rotates around the z axis;

s2为圆弧齿条沿yp轴反方向平行移动距离;s 2 is the parallel movement distance of the arc rack along the opposite direction of the yp axis;

a为oop的距离,即圆弧齿轮与圆弧齿条的安装间距;a is the distance of oo p , that is, the installation distance between the arc gear and the arc rack;

根据空间坐标变换矩阵和啮合条件求得圆弧齿条上的接触线C2的参数方程为:According to the space coordinate transformation matrix and meshing conditions, the parameter equation of the contact line C2 on the arc rack is obtained as:

由式(1)和式(6)可知,满足空间曲线啮合原理的圆弧齿轮齿条机构中,一对共轭啮合的接触线要满足的条件是:螺旋圆弧齿轮6的接触线螺旋角必须等于圆弧齿条8上接触线的倾斜角且旋向相反,同时,螺旋圆弧齿轮上均布的接触线的法向齿距必须等于圆弧齿条上均布的接触线的法向齿距。此时,所有啮合点的相对运动速度为零,啮合点在固定坐标系o--x,y,z组成一条平行于z轴的直啮合线。It can be seen from formula (1) and formula (6) that in the circular arc gear rack mechanism satisfying the principle of space curve meshing, the condition that a pair of conjugate meshing contact lines must satisfy is: the helix angle of the contact line of the helical arc gear 6 Must be equal to the inclination angle of the contact line on the arc rack 8 and the direction of rotation is opposite. At the same time, the normal pitch of the uniform contact line on the spiral arc gear must be equal to the normal direction of the uniform contact line on the arc rack pitch. At this time, the relative speed of all meshing points is zero, and the meshing points form a straight meshing line parallel to the z-axis in the fixed coordinate system o--x, y, z.

由此,得到本机构的螺旋圆弧齿轮的螺旋凸圆弧齿中心线3为与螺旋圆弧齿轮上的接触线C1相同螺旋参数的等升距圆柱螺旋线,其参数方程为:Thus, the helical convex arc tooth centerline 3 of the helical arc gear of this mechanism is the equal pitch cylindrical helix with the same helical parameters as the contact line C1 on the helical arc gear, and its parameter equation is:

由此,得到本机构的圆弧齿条8的凹圆弧齿槽中心线9为与圆弧齿条上的接触线C2相同倾斜角的直线,其参数方程为:Thus, the concave arc tooth groove center line 9 of the arc rack 8 of this mechanism is a straight line with the same inclination angle as the contact line C 2 on the arc rack, and its parameter equation is:

其中,ρ2为圆弧齿条的凹圆弧齿槽的法向圆弧半径。Among them, ρ2 is the normal arc radius of the concave arc tooth groove of the arc rack.

本机构螺旋圆弧齿轮和圆弧齿条的法向模数为mn,mn的取值为0.1,0.15,0.2,0.25,0.3,0.4,0.5,0.6,0.8,1,1.25,1.5,2,2.5,3,4,5,6,8,10,12,16,20,25,32,40,50,单位为毫米;The normal modulus of the spiral arc gear and arc rack of this mechanism is m n , and the values of m n are 0.1, 0.15, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.8, 1, 1.25, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 25, 32, 40, 50, the unit is mm;

螺旋圆弧齿轮与圆弧齿条的法向齿距为pn,pn=πmn (9)The normal pitch between the spiral arc gear and the arc rack is p n , p n = πm n (9)

本机构圆弧齿条的凹圆弧齿槽的法向圆弧半径为ρ2 The normal arc radius of the concave arc tooth groove of the arc rack in this mechanism is ρ 2 ,

圆弧齿条的凹圆弧齿槽中心线的倾斜角等于螺旋圆弧齿轮的螺旋角β,单位为弧度。圆弧齿条的厚度为T,T>0。The inclination angle of the center line of the concave arc tooth groove of the arc rack is equal to the helix angle β of the spiral arc gear, The unit is in radians. The thickness of the arc rack is T, and T>0.

圆弧齿条的总长度为L,L>0。宽度为B, The total length of the arc rack is L, and L>0. with width B,

本机构螺旋圆弧齿轮的齿数为Z1,Z1为大于等于1的整数。The number of teeth of the spiral arc gear in this mechanism is Z 1 , and Z 1 is an integer greater than or equal to 1.

螺旋圆弧齿轮的螺旋角为螺旋圆弧齿轮接触线的螺旋角β,单位为弧度。The helix angle of the helical arc gear is the helix angle β of the contact line of the helical arc gear, The unit is radians.

螺旋圆弧齿轮的螺旋凸圆弧齿中心线的螺旋直径为d1 The spiral diameter of the center line of the spiral convex arc tooth of the spiral arc gear is d 1 ,

螺旋圆弧齿轮的齿宽B与圆弧齿条宽度相等, The tooth width B of the spiral arc gear is equal to the width of the arc rack.

螺旋圆弧齿轮的螺旋凸圆弧齿的法向圆弧半径为ρ1,ρ1=kρ2 (14)The normal arc radius of the spiral convex arc tooth of the spiral arc gear is ρ 1 , ρ 1 =kρ 2 (14)

其中,k为齿槽间隙系数,0.8≤k≤1Among them, k is the cogging clearance coefficient, 0.8≤k≤1

螺旋圆弧齿轮的最大外径为D1,D1=d1+2ρ1 (15)The maximum outer diameter of the spiral arc gear is D 1 , D 1 =d 1 +2ρ 1 (15)

螺旋圆弧齿轮的基圆柱体直径为db:采用近似公式db=d11 (16)The diameter of the base cylinder of the helical arc gear is d b : the approximate formula d b =d 11 (16)

db采用近似公式计算,是因为若db设定得太小,螺旋凸圆弧齿根部的弯曲强度会减小,因此采用db=d11计算。d b is calculated using an approximate formula because if d b is set too small, the bending strength of the root of the helical convex circular arc will decrease, so d b =d 11 is used for calculation.

螺旋圆弧齿轮的螺旋凸圆弧齿与螺旋圆弧齿轮基圆柱体外表面之间的过渡圆角半径为r1,r1>0。The transition fillet radius between the helical convex arc teeth of the helical arc gear and the outer surface of the base cylinder of the helical arc gear is r 1 , and r 1 >0.

本机构螺旋圆弧齿轮与圆弧齿条的安装间距为a, The installation distance between the spiral arc gear and the arc rack in this mechanism is a,

本机构的螺旋圆弧齿轮与圆弧齿条的重合度由螺旋圆弧齿轮的齿数Z1与螺旋线参变量t的取值范围△t决定,重合度为ε,表达式为 The coincidence degree of the spiral arc gear and the arc rack in this mechanism is determined by the number of teeth Z 1 of the spiral arc gear and the value range Δt of the helical parameter t, the coincidence degree is ε, and the expression is

其中:x,y,z,x1,y1,z1,x2,y2,z2,s2,xp,yp,zp,a,B,T,D1,d1,db,r1长度或距离单位均为毫米;和β角度单位均为弧度;Where: x, y, z, x 1 , y 1 , z 1 , x 2 , y 2 , z 2 , s 2 , x p , y p , z p , a, B, T, D 1 , d 1 , d b , r 1 The unit of length or distance is mm; and β angle units are radians;

当确定基本参数模数mn,螺旋角β及其旋向和间隙系数k时,凹圆弧齿槽与螺旋凸圆弧齿的齿廓法向截面形状可以确定,然后给定螺旋线参变量t及其取值范围△t,过渡圆角半径r1,螺旋圆弧齿轮的齿数Z1,圆弧齿条长度L和圆弧齿条厚度T时,螺旋圆弧齿轮与圆弧齿条的结构和安装间距a也随之确定,从而得到凸-凹啮合式无相对滑动的圆弧齿轮齿条机构。When the basic parameter modulus m n , helix angle β and its direction of rotation and clearance coefficient k are determined, the normal section shape of the tooth profile of the concave arc tooth groove and the helical convex arc tooth can be determined, and then the helix parameter is given When t and its value range △t, the transition fillet radius r 1 , the number of teeth Z 1 of the spiral arc gear, the length L of the arc rack and the thickness T of the arc rack, the distance between the spiral arc gear and the arc rack The structure and the installation distance a are also determined accordingly, so that a convex-concave meshing circular arc gear rack mechanism with no relative sliding is obtained.

本机构中螺旋圆弧齿轮6外表面均布的螺旋凸圆弧齿5,是以ρ1为半径的圆且使其圆心沿着螺旋凸圆弧齿中心线3垂直移动而成的螺旋凸圆弧齿;所述的圆弧齿条上表面均布的凹圆弧齿槽7,是以ρ2为半径的圆且使其圆心沿着圆弧齿条上凹圆弧齿槽中心线垂直移动而成的凹圆弧齿槽。The spiral convex arc teeth 5 evenly distributed on the outer surface of the spiral arc gear 6 in this mechanism is a spiral convex circle formed by a circle with a radius of ρ and making its center move vertically along the center line 3 of the spiral convex arc teeth Arc tooth; the concave arc tooth groove 7 uniformly distributed on the upper surface of the arc tooth bar is a circle with a radius of ρ and makes its center move vertically along the center line of the concave arc tooth groove on the arc tooth bar The concave arc tooth groove formed.

当上述式中:相关参数分别取值为:mn=4毫米,Z1=4,When in the above formula: the relevant parameters are respectively set as: m n = 4 mm, Z 1 = 4,

右旋,k=0.8,r1=0.5毫米 dextrorotation, k=0.8, r1 = 0.5 mm

代入式(7)求得本实施例中螺旋凸圆弧齿中心线方程为: Substituting formula (7) to obtain the spiral convex arc tooth center line equation in the present embodiment is:

代入式(8)求得本实施例中凹圆弧齿槽中心线方程为: Substituting into formula (8) to obtain the centerline equation of the concave circular arc tooth groove in the present embodiment is:

代入式中,求得此圆弧齿轮齿条机构的重合度 Substitution , to obtain the coincidence degree of the arc rack and pinion mechanism

根据上述相关参数的取值,可以求得螺旋圆弧齿轮的基圆柱体的直径db为29.5毫米,最大外径D1为38.3毫米,螺旋凸圆弧齿的法向圆弧半径ρ1=0.8π毫米,齿宽B为40毫米,凹圆弧齿槽7的法向圆弧半径ρ2=π毫米,然后由求得的螺旋凸圆弧齿中心线方程和齿数Z1可以构造均布在基圆柱体上的螺旋凸圆弧齿5,即可以确定螺旋圆弧齿轮6的结构形状。According to the values of the above-mentioned relevant parameters, the diameter d b of the base cylinder of the spiral arc gear can be obtained as 29.5 millimeters, the maximum outer diameter D 1 is 38.3 millimeters, and the normal arc radius ρ 1 of the spiral convex arc tooth = 0.8π mm, the tooth width B is 40 mm, the normal arc radius ρ 2 of the concave arc tooth groove 7 = π mm, and then the uniformly distributed The spiral convex arc gear 5 on the base cylinder can determine the structural shape of the spiral arc gear 6 .

设定圆弧齿条总长L为300毫米,圆弧齿条厚度T为30毫米,根据凹圆弧齿槽中心线方程以及法向齿距pn等数据,就能确定圆弧齿条8的结构形状。同时,可得到螺旋圆弧齿轮6与圆弧齿条8的安装距离a为16毫米。Set the total length L of the arc rack as 300 mm, and the thickness T of the arc rack as 30 mm. According to the equation of the center line of the concave arc tooth groove and the data such as the normal pitch p n , the arc rack 8 can be determined Structural shape. At the same time, it can be obtained that the installation distance a between the spiral arc gear 6 and the arc rack 8 is 16 mm.

根据求出的螺旋圆弧齿轮6与圆弧齿条8的外形参数和螺旋凸圆弧齿5、凹圆弧齿槽中心线的方程,便可得出凸-凹啮合式无相对滑动的齿轮齿条机构的外型并进行正确装配。According to the calculated shape parameters of the spiral arc gear 6 and the arc rack 8 and the equation of the spiral convex arc gear 5 and the center line of the concave arc tooth groove, the gear with no relative sliding of the convex-concave meshing type can be obtained The appearance of the rack mechanism and correct assembly.

当驱动器1带动螺旋圆弧齿轮6旋转时,由于在安装螺旋圆弧齿轮6和圆弧齿条8时,重合度ε>2,表明在啮合传动过程中,至少有两对螺旋凸圆弧齿5与凹圆弧齿槽7处于啮合状态,因此实现了凸-凹啮合齿轮齿条机构连续稳定的啮合传动。When the driver 1 drives the spiral arc gear 6 to rotate, since the coincidence degree ε>2 when the spiral arc gear 6 and the arc rack 8 are installed, it indicates that there are at least two pairs of spiral convex arc teeth during the meshing transmission process. 5 is in meshing state with the concave arc tooth groove 7, so the continuous and stable meshing transmission of the convex-concave meshing rack and pinion mechanism is realized.

实施例2:本实用新型提供一种凸-凹啮合式无相对滑动的齿轮齿条机构,其结构如图6所示,采用将圆弧齿条8固定,螺旋圆弧齿轮6在驱动器1的带动下旋转,通过螺旋凸圆弧齿5与凹圆弧齿槽7之间的连续啮合作用,螺旋圆弧齿轮在旋转的同时进行平行移动,即螺旋圆弧齿轮在圆弧齿条上发生纯滚动。安装螺旋圆弧齿轮和圆弧齿条时,螺旋圆弧齿轮上螺旋凸圆弧齿5与圆弧齿条上一个凹圆弧齿槽7为啮合状态,随着螺旋圆弧齿轮旋转,确保螺旋凸圆弧齿和凹圆弧齿槽啮合的重合度大于1,从而实现凸-凹啮合式无相对滑动的齿轮齿条机构连续稳定的啮合传动。Embodiment 2: The utility model provides a rack-and-pinion mechanism with convex-concave meshing without relative sliding. Its structure is shown in FIG. Driven to rotate, through the continuous meshing effect between the spiral convex arc teeth 5 and the concave arc tooth grooves 7, the spiral arc gears move in parallel while rotating, that is, the spiral arc gears move purely on the arc racks. scroll. When the spiral arc gear and the arc rack are installed, the spiral convex arc tooth 5 on the spiral arc gear and a concave arc tooth groove 7 on the arc rack are in meshing state, and as the spiral arc gear rotates, the spiral The coincidence degree of convex arc tooth and concave arc tooth groove meshing is greater than 1, so as to realize the continuous and stable meshing transmission of the convex-concave meshing gear rack mechanism without relative sliding.

相关参数分别取值为:mn=2毫米,Z1=6,左旋,k=0.8,r1=0.5毫米,Relevant parameters are respectively set as: m n =2 mm, Z 1 =6, left-handed, k=0.8, r 1 =0.5 mm,

由式(7)变换求得本实施例中螺旋凸圆弧齿中心线方程为: The equation of the center line of the spiral convex arc tooth in the present embodiment is obtained by the transformation of formula (7):

由式(8)变换求得本实施例中凹圆弧齿槽中心线方程为: The equation of the center line of the concave circular arc tooth groove in the present embodiment obtained by the transformation of formula (8) is:

代入求得本机构的螺旋凸圆弧齿和凹圆弧槽啮合的重合度 substitute Obtain the degree of coincidence between the meshing of the spiral convex arc teeth and the concave arc grooves of the mechanism

根据上述相关参数的取值,可以求得螺旋圆弧齿轮的基圆柱体的直径db为15.7毫米,最大外径D1为19.5毫米,螺旋凸圆弧齿的法向圆弧半径ρ1=0.4π毫米,齿宽B为40毫米,凹圆弧齿槽的法向圆弧半径ρ2=0.5π毫米,然后由求得的螺旋凸圆弧齿中心线方程和齿数Z1,可以构造均布在基圆柱体上的螺旋凸圆弧齿5,即可以确定螺旋圆弧齿轮6的结构形状。由于设计的重合度ε>4,表明在啮合传动过程中,至少有四对螺旋凸圆弧齿5与凹圆弧齿槽7处于啮合状态,因此实现了凸-凹啮合式齿轮齿条机构连续稳定的啮合传动,同时每对齿受到的载荷大大减小,传动更加平稳可靠。According to the values of the above-mentioned relevant parameters, the diameter d b of the base cylinder of the spiral arc gear can be obtained as 15.7 millimeters, the maximum outer diameter D 1 is 19.5 millimeters, and the normal arc radius ρ 1 of the spiral convex arc tooth = 0.4πmm, the tooth width B is 40mm, the normal arc radius ρ 2 of the concave arc tooth groove = 0.5π mm, and then the obtained spiral convex arc tooth centerline equation and the number of teeth Z 1 can construct a uniform The spiral convex arc teeth 5 arranged on the base cylinder can determine the structural shape of the spiral arc gear 6 . Since the designed coincidence degree ε>4, it indicates that at least four pairs of helical convex circular arc teeth 5 and concave circular arc tooth grooves 7 are in meshing state during the meshing transmission process, so the continuous convex-concave meshing rack and pinion mechanism is realized. Stable meshing transmission, at the same time, the load on each pair of teeth is greatly reduced, and the transmission is more stable and reliable.

设定圆弧齿条总长L为500毫米,圆弧齿条厚度T为15毫米,根据凹圆弧齿槽中心线方程以及法向齿距pn等数据,就能确定圆弧齿条8的结构形状。同时,可得到螺旋圆弧齿轮6与圆弧齿条8的安装中心距a为毫米。Set the total length L of the arc rack as 500 mm, and the thickness T of the arc rack as 15 mm. According to the concave arc tooth groove center line equation and the normal tooth pitch p n and other data, the arc rack 8 can be determined Structural shape. At the same time, the installation center distance a between the spiral arc gear 6 and the arc rack 8 can be obtained as mm.

本实用新型的凸-凹啮合式齿轮齿条机构具有无相对滑动、无根切的优点,传动效率高,重合度高,承载能力强,能够极大简化常规齿轮机构和微机械传动装置的结构,适于在微小、微型机械及常规机械领域的应用。The convex-concave meshing rack and pinion mechanism of the utility model has the advantages of no relative sliding and no undercutting, high transmission efficiency, high coincidence degree, strong bearing capacity, and can greatly simplify the structure of conventional gear mechanisms and micromechanical transmission devices , suitable for applications in the field of micro, micro machinery and conventional machinery.

Claims (1)

1. a kind of relative pinion and rack slided of engagement type nothing of male-female, including a pair of transmissions of gear and rack composition, Gear is spiral arc gear, and spiral arc gear outer surface is evenly equipped with spiral prominence circle-arc tooth, and rack is recessed to be evenly distributed in the upper surface The arc rack of circular arc teeth groove, spiral prominence circle-arc tooth and concave arc tooth socket fit;Described spiral arc gear outer surface and spiral shell Knuckle is provided between rotation dome curved tooth to concentrate to reduce Root Stress;It is characterized in that:Described spiral arc gear The rotary shaft of driver is connected by spiral arc gear center hole, the rotation of driver is axial clockwise or counterclockwise, Spiral arc gear is driven to rotate clockwise or counterclockwise;Spiral arc gear and arc rack engagement system engage for male-female Formula, its engaged transmission slidably engage transmission relatively for the nothing of point contact;
Described spiral arc gear engages with arc rack, the contact line and spiral shell that meshing point is formed on spiral arc gear Dome curved tooth center line is revolved, the lift circular helix such as is, the contact line and concave arc that meshing point is formed on arc rack Tooth space centerline is angled straight lines;
Gap is provided between described spiral prominence circle-arc tooth and concave arc teeth groove;
The drive mechanism of a pair of transmissions of described spiral arc gear and arc rack composition is driving for spiral arc gear Rotated under the drive of dynamic device, by the continuous engagement between spiral prominence circle-arc tooth and concave arc teeth groove, for realizing circular arc Rack moves in parallel;Or arc rack is fixed, spiral arc gear rotates under the drive of driver, passes through spiral prominence circular arc Continuous engagement between tooth and concave arc teeth groove so that the axis of spiral arc gear carries out parallel shifting while rotation It is dynamic, for realizing that male-female of the spiral arc gear along arc rack engages pure rolling.
CN201720025089.6U 2017-01-10 2017-01-10 A kind of relative pinion and rack slided of engagement type nothing of convex-concave Expired - Fee Related CN207005221U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533686A (en) * 2018-06-12 2018-09-14 中国地质大学(武汉) Concave-convex engagement pure rolling bevel gear mechanism for intersecting axle transmission
CN119103315A (en) * 2024-09-30 2024-12-10 广东海洋大学 A pure rolling gear rack mechanism based on cosine tooth profile and parabola tooth curve

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533686A (en) * 2018-06-12 2018-09-14 中国地质大学(武汉) Concave-convex engagement pure rolling bevel gear mechanism for intersecting axle transmission
CN108533686B (en) * 2018-06-12 2020-01-17 中国地质大学(武汉) Concave-convex meshing pure rolling bevel gear mechanism for cross shaft transmission
CN119103315A (en) * 2024-09-30 2024-12-10 广东海洋大学 A pure rolling gear rack mechanism based on cosine tooth profile and parabola tooth curve

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