CN206968001U - A kind of 3D printer wire rod fusion splicing devices - Google Patents
A kind of 3D printer wire rod fusion splicing devices Download PDFInfo
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- CN206968001U CN206968001U CN201720290033.3U CN201720290033U CN206968001U CN 206968001 U CN206968001 U CN 206968001U CN 201720290033 U CN201720290033 U CN 201720290033U CN 206968001 U CN206968001 U CN 206968001U
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- 238000007526 fusion splicing Methods 0.000 title claims 11
- 238000003466 welding Methods 0.000 claims abstract description 96
- 238000003825 pressing Methods 0.000 claims abstract description 81
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 34
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000000725 suspension Substances 0.000 claims description 29
- 238000003032 molecular docking Methods 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- 125000003003 spiro group Chemical group 0.000 claims 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 239000004408 titanium dioxide Substances 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 13
- 238000000429 assembly Methods 0.000 abstract description 13
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 238000007639 printing Methods 0.000 abstract description 6
- 230000004927 fusion Effects 0.000 abstract description 4
- 238000009966 trimming Methods 0.000 abstract description 2
- 238000013021 overheating Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 21
- 238000007906 compression Methods 0.000 description 21
- 210000001503 joint Anatomy 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 208000034530 PLAA-associated neurodevelopmental disease Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
一种3D打印机线材熔接装置,包括第一线槽底座、第二线槽底座、第一线材压板组件、第二线材压板组件、第一锁紧快卸装置、第二锁紧快卸装置、激光熔接装置、第一导向加压组件、第二导向加压组件、平台、4个导向压板组件、压合端线材、固定端线材、二氧化碳激光发生装置、4个螺栓组件、控制装置、第一回转轴组件、第二回转轴组件和温度传感装置,采用激光进行线材熔接,加热环境洁净,接头强度高;既可在打印产品时用于线材的续接,也可用于剩余线材料头的熔接;线材对接熔合部位的直径与线材直径相差微小,熔接后不需要修整即可直接使用;采用橡胶压垫结构,适用于不同直径线材的熔接;可有效控制熔接部位的加热温度,以避免温度过高烧焦材料。
A 3D printer wire welding device, including a first wire slot base, a second wire slot base, a first wire pressing plate assembly, a second wire pressing plate assembly, a first locking and quick release device, a second locking and quick release device, laser welding Device, first guide pressurization assembly, second guide pressurization assembly, platform, 4 guide platen assemblies, wire rods at the pressing end, wire rods at the fixed end, carbon dioxide laser generator, 4 bolt assemblies, control device, first rotary shaft The assembly, the second rotary shaft assembly and the temperature sensing device use laser for wire welding, the heating environment is clean, and the joint strength is high; it can be used for the continuation of the wire when printing products, and can also be used for the welding of the remaining wire material head; The difference between the diameter of the wire butt fusion part and the wire diameter is small, and it can be used directly without trimming after welding; the rubber pressure pad structure is adopted, which is suitable for welding of wires with different diameters; the heating temperature of the welding part can be effectively controlled to avoid overheating focus material.
Description
技术领域technical field
本实用新型属于3D打印机技术领域,尤其涉及一种3D打印机线材熔接装置。The utility model belongs to the technical field of 3D printers, in particular to a wire welding device for 3D printers.
背景技术Background technique
FDM型3D打印机以热熔性线状材料为原料,设备简单、易于操作、打印速度快、原材料利用率高、易于打印形状复杂的零件,因此得到广泛应用。FDM-type 3D printers use hot-melt linear materials as raw materials. The equipment is simple, easy to operate, fast in printing speed, high in raw material utilization, and easy to print parts with complex shapes, so they are widely used.
FDM型3D打印机工作时,热塑性线材由供丝机构送至热熔喷头,加热熔化成半液态,然后被从喷嘴挤压出来,在计算机的控制下,根据产品的截面轮廓信息,有选择性的涂覆在工作台上,一层截面打印完成后工作台下降一定的高度,再进行下一层的熔覆,循环累加,最终形成产品的3D模型。When the FDM type 3D printer is working, the thermoplastic wire is sent from the wire feeding mechanism to the hot-melt nozzle, heated and melted into a semi-liquid state, and then extruded from the nozzle. Under the control of the computer, according to the cross-sectional profile information of the product, selectively Coated on the workbench, after the cross-section of one layer is printed, the workbench is lowered to a certain height, and then the next layer of cladding is carried out, and the 3D model of the product is finally formed.
FDM型3D打印机所采用的线材,在大多数情况下是缠绕在专用线盘上的,显然每一个线盘所能够缠绕的单根线材长度是有限的。而在构建大型产品时,线材若不能及时接续就会导致打印失败。同时,打印任务完成后会余留下一些线材,这些线材可能因为不足以完成新的打印任务而无法及时使用,造成闲置与浪费。In most cases, the wire used in the FDM 3D printer is wound on a special wire reel. Obviously, the length of a single wire that can be wound on each reel is limited. When building large-scale products, if the filaments cannot be spliced in time, the printing will fail. At the same time, after the printing task is completed, there will be some wires left, which may not be used in time because they are not enough to complete the new printing task, resulting in idleness and waste.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本实用新型的目的在于提供一种3D打印机线材熔接装置,利用激光束对两根线材的端头加热,借助加压机构将两个端头挤压在一起以促其熔合,最终得到一根加长的线材,用于满足3D打印的需要。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a 3D printer wire welding device, which uses a laser beam to heat the ends of two wires, and squeezes the two ends together by means of a pressurizing mechanism. Promote its fusion, and finally get an extended wire, which is used to meet the needs of 3D printing.
为了达到上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种3D打印机线材熔接装置,包括第一线槽底座、第二线槽底座、第一线材压板组件、第二线材压板组件、第一锁紧快卸装置、第二锁紧快卸装置、激光熔接装置、第一导向加压组件、第二导向加压组件、平台、4个导向压板组件、压合端线材、固定端线材、二氧化碳激光发生装置、4个螺栓组件、控制装置、第一回转轴组件、第二回转轴组件和温度传感装置。其中,第一线槽底座和第二线槽底座上分别有V型放线槽;第一线材压板组件包括第一线材压板和第一橡胶压垫;第二线材压板组件包括第二线材压板和第二橡胶压垫;第一快卸锁紧装置包括第一锁紧螺杆、第一锁紧螺母、第一锁紧垫圈和第一悬挂组件;第二锁紧快卸装置包括第二锁紧螺杆、第二锁紧螺母、第二锁紧垫圈和第二悬挂组件;激光熔接装置包括第一熔接半轴和第二熔接半轴;第一导向加压组件包括第一导向螺杆、第一压簧垫片和第一压簧;第二导向加压组件包括第二导向螺杆、第二压簧垫片和第二压簧;二氧化碳激光发生装置包括立柱、二氧化碳激光发生器、激光束和第一电源与控制信号线束;温度传感装置包括非接触式温度传感器和第二电源与控制信号线束。A wire welding device for a 3D printer, comprising a first wire slot base, a second wire slot base, a first wire pressing plate assembly, a second wire pressing plate assembly, a first locking and quick release device, a second locking and quick release device, laser welding Device, first guide pressurization assembly, second guide pressurization assembly, platform, 4 guide platen assemblies, wire rods at the pressing end, wire rods at the fixed end, carbon dioxide laser generator, 4 bolt assemblies, control device, first rotary shaft assembly, second rotary axis assembly, and temperature sensing device. Wherein, the first wire trough base and the second wire trough base have V-shaped wire release grooves respectively; the first wire pressing plate assembly includes the first wire pressing plate and the first rubber pressing pad; the second wire pressing plate assembly includes the second wire pressing plate and the second wire pressing plate Two rubber pressure pads; the first quick-release locking device includes the first locking screw, the first lock nut, the first locking washer and the first suspension assembly; the second locking quick-release device includes the second locking screw, The second lock nut, the second lock washer and the second suspension assembly; the laser welding device includes the first welding half shaft and the second welding half shaft; the first guide and pressure assembly includes the first guide screw, the first pressure spring pad sheet and the first compression spring; the second guide pressurization assembly includes the second guide screw, the second compression spring gasket and the second compression spring; the carbon dioxide laser generating device includes a column, a carbon dioxide laser generator, a laser beam and the first power supply and The control signal wiring harness; the temperature sensing device includes a non-contact temperature sensor and a second power supply and control signal wiring harness.
所述的平台上安装有第一线槽底座、第二线槽底座、4个导向压板组件、二氧化碳激光发生装置、螺栓组件、控制装置和温度传感装置;第二线槽底座通过螺栓组件固定在平台上;第一线槽底座在4个导向压板组件的约束下,可沿着平台向第二线槽底座水平移动。The platform is equipped with a first wire slot base, a second wire slot base, 4 guide plate assemblies, a carbon dioxide laser generator, a bolt assembly, a control device and a temperature sensing device; the second wire slot base is fixed on the platform through the bolt assembly Above: the first wire slot base can move horizontally along the platform to the second wire slot base under the constraints of the four guide platen assemblies.
所述的第一线槽底座上有V型放线槽,用于放置压合端线材。There is a V-shaped wire release groove on the base of the first wire groove, which is used to place the wire rod at the crimping end.
所述的第二线槽底座上有V型放线槽,用于放置固定端线材。There is a V-shaped wire release groove on the base of the second wire groove, which is used to place the fixed end wire.
所述的第一线材压板组件利用第一回转轴组件安装在第一线槽底座上,并可绕着第一回转轴组件的轴线转动;第一橡胶压垫具有一定的塑性,可用于固定不同直径的线材。The first wire pressing plate assembly is installed on the base of the first wire slot by using the first rotary shaft assembly, and can rotate around the axis of the first rotary shaft assembly; the first rubber pressure pad has certain plasticity and can be used to fix different diameter wire.
所述的第二线材压板组件利用第二回转轴组件安装在第二线槽底座上,并可绕着第二回转轴组件的轴线转动;第二橡胶压垫具有一定的塑性,可用于固定不同直径的线材。The second wire pressing plate assembly is installed on the base of the second wire trough by the second rotary shaft assembly, and can rotate around the axis of the second rotary shaft assembly; the second rubber pressure pad has certain plasticity and can be used to fix different diameters of wire.
所述的第一锁紧快卸装置利用第一悬挂组件安装在第一线槽底座上,并可绕着第一悬挂组件的轴线转动;第一锁紧快卸装置可将第一线材压板组件压合在第一线槽底座上并锁紧,以便将压合端线材固定在第一线槽底座的V型放线槽内;当压合端线材和固定端线材熔接完后,可松开第一锁紧螺母,将第一锁紧螺杆绕着第一悬挂组件的轴线转动放下,使得第一线材压板组件能够绕着第一回转轴组件转动打开,以便从第一线槽底座的V型放线槽内取出熔接在一起的线材。The first locking and quick-release device is installed on the base of the first trunking by using the first suspension assembly, and can rotate around the axis of the first suspension assembly; the first locking and quick-release device can hold the first wire pressing plate assembly Press and lock on the base of the first wire slot, so that the wire at the pressing end can be fixed in the V-shaped wire slot of the base of the first wire slot; after the wire at the pressing end and the wire at the fixed end are welded, it can be released The first locking nut is to turn the first locking screw down around the axis of the first suspension assembly, so that the first wire pressing plate assembly can be rotated and opened around the first rotary shaft assembly, so that the V-shaped Take out the welded wires in the wire trough.
所述的第二锁紧快卸装置利用第二悬挂组件安装在第二线槽底座上,并可绕着第二悬挂组件的轴线转动;第二锁紧快卸装置可将第二线材压板组件压合在第二线槽底座上并锁紧,以便将固定端线材固定在第二线槽底座的V型放线槽内;当固定端线材和压合端线材熔接完后,可松开第二锁紧螺母,将第二锁紧螺杆绕着第二悬挂组件的轴线转动放下,使得第二线材压板组件能够绕着第二回转轴组件转动打开,以便从第二线槽底座的V型放线槽内取出熔接在一起的线材。The second locking and quick release device is installed on the base of the second trunking by means of the second suspension assembly, and can rotate around the axis of the second suspension assembly; the second locking and quick release device can press the second wire pressing plate assembly Fit it on the base of the second wire slot and lock it so that the wire at the fixed end is fixed in the V-shaped wire slot of the base of the second wire slot; after the wire at the fixed end and the wire at the pressing end are welded, the second lock can be released nut, turn the second locking screw down around the axis of the second suspension assembly, so that the second wire clamp assembly can be rotated and opened around the second rotary shaft assembly, so as to be taken out from the V-shaped wire slot of the second wire slot base Wires welded together.
所述的激光熔接装置由玻璃材料制成,可使二氧化碳激光发生装置产生的10.6μm波长的红外线激光束以较小的能量损失透过;第一熔接半轴安装在第二线材压板组件上;第二熔接半轴安装在第二线槽底座上,其上刻有两条位置线,用以标识压合端线材和固定端线材的对接区域;当第二线材压板组件在第二锁紧快卸装置的作用下压合在第二线槽底座上并锁紧后,第一熔接半轴和第二熔接半轴合成一个圆柱体,并在圆柱体轴线处围成一个与压合端线材和固定端线材的直径尺寸形成小间隙配合的中心孔;压合端线材和固定端线材分别从激光熔接装置的两端穿入由第一熔接半轴和第二熔接半轴围成的中心孔,并在中心孔的中部对应于两条位置线所标识的对接区域实现对接;在第一导向加压组件和第二导向加压组件的共同作用下,压合端线材和固定端线材对接的两个端面紧紧压合在一起,在二氧化碳激光发生装置产生的激光束的作用下实现熔接;FDM型3D打印机所使用的线材,其直径常见的有1.75mm和3.00mm,因此设计、制备两种型号的激光熔接装置,分别用于1.75mm和3.00mm线材的熔接。The laser welding device is made of glass material, which can transmit the infrared laser beam with a wavelength of 10.6 μm generated by the carbon dioxide laser generating device with a small energy loss; the first welding semi-axis is installed on the second wire pressing plate assembly; The second welding half shaft is installed on the base of the second wire groove, and two position lines are engraved on it to mark the butt joint area of the wire rod at the pressing end and the wire rod at the fixed end; Under the function of the device, it is pressed on the base of the second slot and locked, the first welding semi-axis and the second welding semi-axis are combined into a cylinder, and a wire at the pressing end and a fixed end are formed at the axis of the cylinder. The diameter size of the wire forms a central hole with a small gap fit; the wire at the press-fit end and the wire at the fixed end respectively pass through the center hole surrounded by the first half-axis of welding and the second half-axis of welding from the two ends of the laser welding device, and The middle part of the center hole corresponds to the docking area marked by the two position lines to realize the docking; under the joint action of the first guiding and pressing component and the second guiding and pressing component, the two end faces of the wire at the pressing end and the wire at the fixed end are butted Tightly press together, and realize welding under the action of the laser beam generated by the carbon dioxide laser generator; the wire used in the FDM type 3D printer has a common diameter of 1.75mm and 3.00mm, so two types of wires are designed and prepared. The laser welding device is used for welding 1.75mm and 3.00mm wire respectively.
所述的第一导向加压组件的第一导向螺杆,以小间隙配合的形式穿过第一线槽底座的通孔,以螺纹连接的方式安装在第二线槽底座上;同样的,第二导向加压组件的第二导向螺杆,以小间隙配合的形式穿过第一线槽底座的通孔,以螺纹连接的方式安装在第二线槽底座上;旋转第一导向螺杆和第二导向螺杆,调整第一压簧和第二压簧的压缩量,驱使第一线材底座在4个导向压板组件的约束下,沿着平台向第二线槽底座水平移动,使得压合端线材的端面在激光熔接装置内与固定端线材的端面以一定的压力压合在一起。The first lead screw of the first guide and pressurization assembly passes through the through hole of the first wire slot base in the form of a small clearance fit, and is threadedly installed on the second wire slot base; similarly, the second The second lead screw of the guide pressurization assembly passes through the through hole of the first wire slot base in the form of a small clearance fit, and is installed on the second wire slot base in a threaded manner; rotate the first lead screw and the second lead screw , adjust the compression of the first compression spring and the second compression spring, and drive the first wire base to move horizontally along the platform to the second slot base under the constraints of the four guide platen assemblies, so that the end surface of the wire at the pressing end is in the laser The end faces of the wires in the welding device and the fixed end are pressed together with a certain pressure.
所述的压合端线材和固定端线材是由材料PLA、ABS制成的直径为1.75mm、3.00mm的相同材料、相同直径的线材。The wires at the press-fitting end and the wires at the fixed end are wires made of PLA and ABS with diameters of 1.75 mm and 3.00 mm, made of the same material and diameter.
所述的二氧化碳激光发生装置利用第一电源与控制信号线束从控制装置获取电能和控制信号;在控制装置发出的控制信号的作用下,二氧化碳激光发生器可绕着立柱的轴线旋转90°,以避免当第二线材压板组件绕着第二回转轴组件旋转打开时,造成激光熔接装置的第一熔接半轴与二氧化碳激光发生器发生碰撞。The carbon dioxide laser generating device uses the first power supply and the control signal harness to obtain electric energy and control signals from the control device; under the action of the control signal sent by the control device, the carbon dioxide laser generator can rotate 90° around the axis of the column to Avoid collision between the first semi-axis of the laser welding device and the carbon dioxide laser generator when the second wire pressing plate assembly is rotated and opened around the second rotary shaft assembly.
所述的温度传感装置用于采集激光熔接装置内压合端线材和固定端线材的熔接温度信息,并将其利用第二电源与控制信号线束传递给控制装置;温度传感装置还通过第二电源与控制信号线束从控制装置获取电能。The temperature sensing device is used to collect the welding temperature information of the bonding end wire and the fixed end wire in the laser welding device, and transmit it to the control device by using the second power supply and the control signal harness; the temperature sensing device also passes the first The second power supply and control signal wiring harness obtains electric energy from the control device.
所述的控制装置可设置激光束能量密度参数值,并通过第一电源与控制信号线束调节二氧化碳激光发生装置的激光束的能量密度值,以适应不同材料、不同直径线材的熔接需要;控制装置可设置熔接温度参数值,并利用温度传感装置采集激光熔接装置中压合端线材和固定端线材熔接部位的加热温度,当加热温度达到设置的熔接温度参数值时,通过第一电源与控制信号线束给二氧化碳激光发生装置发出关机信号。The control device can set the energy density parameter value of the laser beam, and adjust the energy density value of the laser beam of the carbon dioxide laser generator through the first power supply and the control signal wire harness, so as to adapt to the welding needs of different materials and different diameters of wire rods; the control device The welding temperature parameter value can be set, and the temperature sensing device can be used to collect the heating temperature of the welding part of the pressing end wire and the fixed end wire in the laser welding device. When the heating temperature reaches the set welding temperature parameter value, through the first power supply and control The signal harness sends a shutdown signal to the carbon dioxide laser generator.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本方法采用激光进行线材熔接,加热环境洁净,接头强度高;既可在打印产品时用于线材的续接,也可用于剩余线材料头的熔接;线材对接熔合部位的直径与线材直径相差微小,熔接后不需要修整即可直接使用;采用橡胶压垫结构,适用于不同直径线材的熔接;可有效控制熔接部位的加热温度,以避免温度过高烧焦材料。This method uses laser for wire welding, the heating environment is clean, and the joint strength is high; it can be used for continuous connection of wire when printing products, and can also be used for welding of the remaining wire material head; the diameter of the butt fusion part of the wire is slightly different from the diameter of the wire , It can be used directly after welding without trimming; it adopts rubber pressure pad structure, which is suitable for welding of wires with different diameters; it can effectively control the heating temperature of the welding part to avoid burning the material when the temperature is too high.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的进一步结构示意图。Fig. 2 is a further structural schematic diagram of the utility model.
图3为本实用新型的俯视图示意图。Fig. 3 is a schematic top view of the utility model.
图4为二氧化碳激光发生器90°旋转位置示意图。Fig. 4 is a schematic diagram of the 90° rotation position of the carbon dioxide laser generator.
其中,1为第一线槽底座;2为第二线槽底座;3为第一线材压板组件;31为第一线材压板;32为第一橡胶压垫;4为第二线材压板组件;41为第二线材压板;42为第二橡胶压垫;5为第一快卸锁紧装置;51为第一锁紧螺杆;52为第一锁紧螺母;53为第一锁紧垫圈;54为第一悬挂组件;6为第二锁紧快卸装置;61为第二锁紧螺杆;62为第二锁紧螺母;63为第二锁紧垫圈;64为第二悬挂组件;7为激光熔接装置;71为第一熔接半轴;72为第二熔接半轴;8为第一导向加压组件;81为第一导向螺杆;82为第一压簧垫片;83为第一压簧;9为第二导向加压组件;91为第二导向螺杆;92为第二压簧垫片;93为第二压簧;100为平台;110为导向压板;120为压合端线材;130为固定端线材;140为二氧化碳激光发生装置;141为立柱;142为二氧化碳激光发生器;143为激光束;144为第一电源与控制信号线束;150为螺栓组件;160为控制装置;170为第一回转轴组件;180为第二回转轴组件;190为温度传感装置;191为非接触式温度传感器;192为第二电源与控制信号线束。Among them, 1 is the first wire groove base; 2 is the second wire groove base; 3 is the first wire pressing plate assembly; 31 is the first wire pressing plate; 32 is the first rubber pressure pad; 4 is the second wire pressing plate assembly; 41 is The second wire pressing plate; 42 is the second rubber pressure pad; 5 is the first quick release locking device; 51 is the first locking screw; 52 is the first locking nut; 53 is the first locking washer; 54 is the first locking washer A suspension assembly; 6 is the second locking and quick release device; 61 is the second locking screw; 62 is the second locking nut; 63 is the second locking washer; 64 is the second suspension assembly; 7 is the laser welding device ; 71 is the first welding half shaft; 72 is the second welding half shaft; 8 is the first guide pressurization assembly; 81 is the first guide screw; 82 is the first compression spring gasket; 83 is the first compression spring; 9 91 is the second guide screw; 92 is the second compression spring washer; 93 is the second compression spring; 100 is the platform; 110 is the guide plate; 140 is a carbon dioxide laser generating device; 141 is a column; 142 is a carbon dioxide laser generator; 143 is a laser beam; 144 is a first power supply and control signal harness; 150 is a bolt assembly; 160 is a control device; 170 is a first 180 is a second rotary shaft assembly; 190 is a temperature sensing device; 191 is a non-contact temperature sensor; 192 is a second power supply and control signal harness.
具体实施方式Detailed ways
下面通过附图对本实用新型进一步叙述。The utility model is further described below by accompanying drawing.
如图1、2、3、4所示,一种3D打印机线材熔接装置,包括第一线槽底座1、第二线槽底座2、第一线材压板组件3、第二线材压板组件4、第一锁紧快卸装置5、第二锁紧快卸装置6、激光熔接装置7、第一导向加压组件8、第二导向加压组件9、平台100、4个导向压板组件110、压合端线材120、固定端线材130、二氧化碳激光发生装置140、4个螺栓组件150、控制装置160、第一回转轴组件170、第二回转轴组件180和温度传感装置190。其中,第一线槽底座1和第二线槽底座2上分别有V型放线槽;第一线材压板组件3包括第一线材压板31和第一橡胶压垫32;第二线材压板组件4包括第二线材压板41和第二橡胶压垫42;第一快卸锁紧装置50包括第一锁紧螺杆51、第一锁紧螺母52、第一锁紧垫圈53和第一悬挂组件54;第二锁紧快卸装置6包括第二锁紧螺杆61、第二锁紧螺母62、第二锁紧垫圈63和第二悬挂组件64;激光熔接装置7包括第一熔接半轴71和第二熔接半轴72;第一导向加压组件8包括第一导向螺杆81、第一压簧垫片82和第一压簧83;第二导向加压组件9包括第二导向螺杆91、第二压簧垫片92和第二压簧93;二氧化碳激光发生装置140包括立柱141、二氧化碳激光发生器142、激光束143和第一电源与控制信号线束144;温度传感装置190包括非接触式温度传感器191和第二电源与控制信号线束192。As shown in Figures 1, 2, 3, and 4, a 3D printer wire welding device includes a first wire slot base 1, a second wire slot base 2, a first wire pressing plate assembly 3, a second wire pressing plate assembly 4, a first Locking and quick release device 5, second locking and quick release device 6, laser welding device 7, first guide pressurization assembly 8, second guide pressurization assembly 9, platform 100, four guide platen assemblies 110, press end Wire 120 , fixed end wire 130 , carbon dioxide laser generator 140 , four bolt assemblies 150 , control device 160 , first rotary shaft assembly 170 , second rotary shaft assembly 180 and temperature sensing device 190 . Wherein, the first wire slot base 1 and the second wire slot base 2 respectively have V-shaped wire slots; the first wire pressing plate assembly 3 includes a first wire pressing plate 31 and a first rubber pressing pad 32; the second wire pressing plate assembly 4 includes The second wire pressing plate 41 and the second rubber pressing pad 42; the first quick release locking device 50 includes a first locking screw 51, a first locking nut 52, a first locking washer 53 and a first suspension assembly 54; The second locking and quick release device 6 includes a second locking screw 61, a second locking nut 62, a second locking washer 63 and a second suspension assembly 64; the laser welding device 7 includes a first welding semi-axis 71 and a second welding half shaft Half shaft 72; the first guide and press assembly 8 includes a first guide screw 81, a first compression spring washer 82 and a first compression spring 83; the second guide and press assembly 9 includes a second guide screw 91, a second compression spring Gasket 92 and second compression spring 93; Carbon dioxide laser generating device 140 comprises column 141, carbon dioxide laser generator 142, laser beam 143 and first power supply and control signal wiring harness 144; Temperature sensing device 190 comprises non-contact temperature sensor 191 and a second power and control signal wiring harness 192 .
所述的平台100上安装有第一线槽底座1、第二线槽底座2、4个导向压板组件110、二氧化碳激光发生装置140、螺栓组件150、控制装置160和温度传感装置190;第二线槽底座2通过螺栓组件150固定在平台100上;第一线槽底座1在4个导向压板组件110的约束下,可沿着平台100向第二线槽底座2水平移动。The platform 100 is equipped with a first wire slot base 1, a second wire slot base 2, four guide plate assemblies 110, a carbon dioxide laser generator 140, a bolt assembly 150, a control device 160, and a temperature sensing device 190; The trough base 2 is fixed on the platform 100 by the bolt assembly 150 ; the first wire trough base 1 can move horizontally along the platform 100 to the second wire trough base 2 under the constraints of the four guide platen assemblies 110 .
所述的第一线槽底座1上有V型放线槽,用于放置压合端线材120。The first wire slot base 1 has a V-shaped wire release slot for placing the wire 120 at the crimping end.
所述的第二线槽底座2上有V型放线槽,用于放置固定端线材130。There is a V-shaped wire release groove on the second wire groove base 2 for placing the fixed end wire 130 .
所述的第一线材压板组件3利用第一回转轴组件170安装在第一线槽底座1上,并可绕着第一回转轴组件170的轴线转动;第一橡胶压垫32具有一定的塑性,可用于固定不同直径的线材。The first wire pressing plate assembly 3 is installed on the first trunking base 1 by the first rotary shaft assembly 170, and can rotate around the axis of the first rotary shaft assembly 170; the first rubber pressure pad 32 has a certain plasticity , can be used to fix wires of different diameters.
所述的第二线材压板组件4利用第二回转轴组件180安装在第二线槽底座2上,并可绕着第二回转轴组件180的轴线转动;第二橡胶压垫42具有一定的塑性,可用于固定不同直径的线材。The second wire pressing plate assembly 4 is installed on the second trunking base 2 by the second rotary shaft assembly 180, and can rotate around the axis of the second rotary shaft assembly 180; the second rubber pressure pad 42 has certain plasticity, Can be used to hold wires of different diameters.
所述的第一锁紧快卸装置5利用第一悬挂组件54安装在第一线槽底座1上,并可绕着第一悬挂组件54的轴线转动;第一锁紧快卸装置5可将第一线材压板组件3压合在第一线槽底座1上并锁紧,以便将压合端线材120固定在第一线槽底座1的V型放线槽内;当压合端线材120和固定端线材130熔接完后,可松开第一锁紧螺母52,将第一锁紧螺杆51绕着第一悬挂组件54的轴线转动放下,使得第一线材压板组件3能够绕着第一回转轴组件170转动打开,以便从第一线槽底座1的V型放线槽内取出熔接在一起的线材。The first locking and quick-release device 5 is installed on the first trunking base 1 using the first suspension assembly 54, and can rotate around the axis of the first suspension assembly 54; the first locking and quick-release device 5 can The first wire pressing plate assembly 3 is pressed and locked on the first wire slot base 1, so that the pressing end wire 120 is fixed in the V-shaped wire release slot of the first wire slot base 1; when the pressing end wire 120 and After the fixed-end wire 130 is welded, the first locking nut 52 can be loosened, and the first locking screw 51 can be rotated and put down around the axis of the first suspension assembly 54, so that the first wire pressing plate assembly 3 can be wound around the axis of the first suspension assembly 54. The rotating shaft assembly 170 is rotated to open, so that the welded wires can be taken out from the V-shaped wire releasing groove of the first wire groove base 1 .
所述的第二锁紧快卸装置6利用第二悬挂组件64安装在第二线槽底座2上,并可绕着第二悬挂组件64的轴线转动;第二锁紧快卸装置6可将第二线材压板组件4压合在第二线槽底座2上并锁紧,以便将固定端线材130固定在第二线槽底座2的V型放线槽内;当固定端线材130和压合端线材120熔接完后,可松开第二锁紧螺母62,将第二锁紧螺杆61绕着第二悬挂组件64的轴线转动放下,使得第二线材压板组件4能够绕着第二回转轴组件180转动打开,以便从第二线槽底座2的V型放线槽内取出熔接在一起的线材。The second locking and quick release device 6 is installed on the second trunking base 2 by means of the second suspension assembly 64, and can rotate around the axis of the second suspension assembly 64; the second locking and quick release device 6 can turn the first The second wire pressing plate assembly 4 is pressed and locked on the second wire slot base 2, so that the fixed end wire 130 is fixed in the V-shaped wire release groove of the second wire slot base 2; when the fixed end wire 130 and the pressed end wire 120 After welding, the second locking nut 62 can be loosened, and the second locking screw 61 can be rotated down around the axis of the second suspension assembly 64, so that the second wire pressing plate assembly 4 can rotate around the second rotary shaft assembly 180 Open it so that the wire rods welded together can be taken out from the V-shaped wire release groove of the second wire groove base 2.
所述的激光熔接装置7由玻璃材料制成,可使二氧化碳激光发生装置140产生的10.6μm波长的红外线激光束以较小的能量损失透过;第一熔接半轴71安装在第二线材压板组件4上;第二熔接半轴72安装在第二线槽底座2上,其上刻有两条位置线73,用以标识压合端线材120和固定端线材130的对接区域;当第二线材压板组件4在第二锁紧快卸装置6的作用下压合在第二线槽底座2上并锁紧后,第一熔接半轴71和第二熔接半轴72合成一个圆柱体,并在圆柱体轴线处围成一个与压合端线材120和固定端线材130的直径尺寸形成小间隙配合的中心孔;压合端线材120和固定端线材130分别从激光熔接装置7的两端穿入由第一熔接半轴71和第二熔接半轴72围成的中心孔,并在中心孔的中部对应于两条位置线73所标识的对接区域实现对接;在第一导向加压组件8和第二导向加压组件9的共同作用下,压合端线材120和固定端线材130对接的两个端面紧紧压合在一起,在二氧化碳激光发生装置140产生的激光束143的作用下实现熔接;FDM型3D打印机所使用的线材,其直径常见的有1.75mm和3.00mm,因此设计、制备两种型号的激光熔接装置,分别用于1.75mm和3.00mm线材的熔接。The laser welding device 7 is made of glass material, which allows the infrared laser beam of 10.6 μm wavelength generated by the carbon dioxide laser generator 140 to pass through with a small energy loss; the first welding semi-axis 71 is installed on the second wire pressing plate On the component 4; the second welding semi-axis 72 is installed on the second trunking base 2, and two position lines 73 are engraved on it to mark the butt joint area of the pressing end wire 120 and the fixed end wire 130; when the second wire After the pressing plate assembly 4 is pressed and locked on the second slot base 2 under the action of the second locking and quick-release device 6, the first welding semi-axis 71 and the second welding semi-axis 72 are combined into a cylinder, and on the cylinder The body axis is surrounded by a central hole that forms a small gap with the diameter of the pressing end wire 120 and the fixed end wire 130; the pressing end wire 120 and the fixed end wire 130 are respectively inserted into the The central hole surrounded by the first welding semi-axis 71 and the second welding semi-axis 72, and the middle part of the central hole corresponds to the docking area marked by the two position lines 73 to realize the butt joint; Under the joint action of the two guiding and pressing components 9, the two end faces of the wire rod 120 at the pressing end and the wire rod at the fixed end 130 are tightly pressed together, and the welding is realized under the action of the laser beam 143 generated by the carbon dioxide laser generating device 140; The diameters of wires used in FDM 3D printers are commonly 1.75mm and 3.00mm, so two types of laser welding devices are designed and prepared for welding 1.75mm and 3.00mm wires respectively.
所述的第一导向加压组件8的第一导向螺杆81,以小间隙配合的形式穿过第一线槽底座1的通孔,以螺纹连接的方式安装在第二线槽底座2上;同样的,第二导向加压组件9的第二导向螺杆91,以小间隙配合的形式穿过第一线槽底座1的通孔,以螺纹连接的方式安装在第二线槽底座2上;旋转第一导向螺杆81和第二导向螺杆91,调整第一压簧83和第二压簧93的压缩量,驱使第一线材底座10在4个导向压板组件110的约束下,沿着平台100向第二线槽底座2水平移动,使得压合端线材120的端面在激光熔接装置7内与固定端线材130的端面以一定的压力压合在一起。The first lead screw 81 of the first guide and pressurization assembly 8 passes through the through hole of the first wire slot base 1 in the form of a small clearance fit, and is mounted on the second wire slot base 2 in a threaded manner; similarly Yes, the second lead screw 91 of the second guide pressurization assembly 9 passes through the through hole of the first wire slot base 1 in the form of a small clearance fit, and is installed on the second wire slot base 2 in a threaded manner; A lead screw 81 and a second lead screw 91 adjust the compression of the first compression spring 83 and the second compression spring 93, and drive the first wire base 10 to move along the platform 100 to the second under the constraints of the four guide platen assemblies 110. The base 2 of the second wire groove moves horizontally, so that the end surface of the wire 120 at the pressing end is pressed together with the end surface of the wire 130 at the fixed end in the laser welding device 7 with a certain pressure.
所述的压合端线材120和固定端线材130是由材料PLA、ABS制成的直径为1.75mm、3.00mm的相同材料、相同直径的线材。The wires 120 at the crimping end and the wires 130 at the fixed end are made of PLA and ABS with the same material and the same diameter with a diameter of 1.75 mm and 3.00 mm.
所述的二氧化碳激光发生装置140利用第一电源与控制信号线束144从控制装置160获取电能和控制信号;在控制装置160发出的控制信号的作用下,二氧化碳激光发生器142可绕着立柱141的轴线旋转90°,以避免当第二线材压板组件4绕着第二回转轴组件180旋转打开时,造成激光熔接装置7的第一熔接半轴71与二氧化碳激光发生器142发生碰撞。The carbon dioxide laser generator 140 uses the first power supply and the control signal harness 144 to obtain electric energy and control signals from the control device 160; The axis is rotated by 90° to avoid collision between the first semi-axis 71 of the laser welding device 7 and the carbon dioxide laser generator 142 when the second wire platen assembly 4 rotates around the second rotary shaft assembly 180 to open.
所述的温度传感装置190用于采集激光熔接装置7内压合端线材120和固定端线材130的熔接温度信息,并将其利用第二电源与控制信号线束192传递给控制装置160;温度传感装置还通过第二电源与控制信号线束192从控制装置160获取电能。The temperature sensing device 190 is used to collect the welding temperature information of the bonding end wire 120 and the fixed end wire 130 in the laser welding device 7, and transmit it to the control device 160 by using the second power supply and the control signal harness 192; The sensing device also obtains power from the control device 160 through the second power and control signal harness 192 .
所述的控制装置160可设置激光束能量密度参数值,并通过第一电源与控制信号线束144调节二氧化碳激光发生装置140的激光束143的能量密度值,以适应不同材料、不同直径线材的熔接需要;控制装置160可设置熔接温度参数值,并利用温度传感装置190采集激光熔接装置7中压合端线材120和固定端线材130熔接部位的加热温度,当加热温度达到设置的熔接温度参数值时,通过第一电源与控制信号线束144给二氧化碳激光发生装置140发出关机信号。The control device 160 can set the laser beam energy density parameter value, and adjust the energy density value of the laser beam 143 of the carbon dioxide laser generator 140 through the first power supply and the control signal harness 144, so as to adapt to the welding of different materials and different diameter wires Need; the control device 160 can set the welding temperature parameter value, and use the temperature sensing device 190 to collect the heating temperature of the welding part of the pressing end wire 120 and the fixed end wire 130 in the laser welding device 7, when the heating temperature reaches the set welding temperature parameter value, send a shutdown signal to the carbon dioxide laser generator 140 through the first power supply and control signal harness 144 .
工作原理步骤:Working principle steps:
1)选取与熔接线材直径相对应的激光熔接装置;将第一熔接半轴安装在第二线材压板组件上;将第二熔接半轴安装在第二线槽底座上;1) Select a laser welding device corresponding to the diameter of the welded wire; install the first half shaft for welding on the second wire pressing plate assembly; install the second half shaft for welding on the base of the second wire slot;
2)分别切割压合端线材和固定端线材的熔接端面,使其与线材轴线垂直;2) Cut the welding end faces of the wire rods at the pressing end and the wire rods at the fixed end separately so that they are perpendicular to the wire axis;
3)用酒精清洗压合端线材和固定端线材的熔接部位;3) Use alcohol to clean the welded part of the wire at the pressing end and the wire at the fixed end;
4)将固定端线材放置在第二熔接半轴的半圆中心孔和第二线槽底座的V型放线槽内,并确保固定端线材的端面在两条位置线所标识的对接区域;4) Place the wire at the fixed end in the semicircle center hole of the second welding half shaft and the V-shaped wire slot of the base of the second wire slot, and ensure that the end face of the wire at the fixed end is in the docking area marked by the two position lines;
5)将第二锁紧快卸装置绕着第二悬挂组件的轴线转动到第二线材压板组件的上方,旋紧第二锁紧螺母,使得第二线材压板组件被压合并锁紧在第二线槽底座上,以便将固定端线材固定在激光熔接装置的中心孔和第二线槽底座的V型放线槽内;5) Turn the second locking and quick-release device around the axis of the second suspension assembly above the second wire clamp assembly, and tighten the second lock nut so that the second wire clamp assembly is compressed and locked on the second wire slot base, so that the fixed-end wire can be fixed in the center hole of the laser welding device and the V-shaped wire slot of the second slot base;
6)将压合端线材放置在第一线槽底座的V型放线槽内,然后将压合端线材的端头插入激光熔接装置的中心孔,确保在两条位置线所标识的对接区域内压合端线材的端面与固定端线材的端面实现对接;6) Place the wire at the pressing end in the V-shaped wire slot of the base of the first wire slot, and then insert the end of the wire at the pressing end into the center hole of the laser welding device to ensure that it is in the docking area marked by the two position lines The end face of the wire at the inner pressing end is connected to the end face of the wire at the fixed end;
7)将第一锁紧快卸装置绕着第一悬挂组件的轴线转动到第一线材压板组件的上方,旋紧第一锁紧螺母,使得第一线材压板组件被压合并锁紧在第一线槽底座上,以便将压合端线材固定在激光熔接装置的中心孔和第一线槽底座的V型放线槽内;7) Turn the first locking and quick-release device around the axis of the first suspension assembly above the first wire clamp assembly, and tighten the first lock nut so that the first wire clamp assembly is compressed and locked on the first On the wire slot base, so as to fix the wire at the pressing end in the center hole of the laser welding device and the V-shaped wire slot of the first wire slot base;
8)旋紧第一导向螺杆压缩第一压簧,旋紧第二导向螺杆压缩第二压簧,以便提供弹力推动第一线槽底座在4个导向压板组件的约束下,沿着平台向第二线槽底座水平移动,使得压合端线材的端面在激光熔接装置内与固定端线材的端面以一定的压力压合在一起;8) Tighten the first guide screw to compress the first compression spring, and tighten the second guide screw to compress the second compression spring, so as to provide elastic force to push the base of the first wire slot along the platform to the second under the constraints of the four guide platen assemblies. The base of the second wire groove moves horizontally, so that the end surface of the wire at the pressing end is pressed together with the end surface of the wire at the fixed end in the laser welding device with a certain pressure;
9)启动控制装置;9) Start the control device;
10)在控制装置上,设置与压合端线材和固定端线材相对应的熔接温度参数值;当压合端线材和固定端线材的材料为ABS时,熔接温度参数值设置为240℃;当压合端线材和固定端线材的材料为PLA时,熔接温度参数值设置为210℃;10) On the control device, set the welding temperature parameter value corresponding to the wire at the pressing end and the wire at the fixed end; when the material of the wire at the pressing end and the wire at the fixed end is ABS, set the welding temperature parameter value to 240°C; When the material of the pressing end wire and the fixed end wire is PLA, the welding temperature parameter value is set to 210°C;
11)在控制装置上,设置与熔接温度参数值相对应的激光束能量密度参数值;11) On the control device, set the laser beam energy density parameter value corresponding to the welding temperature parameter value;
12)控制装置利用第一电源与控制信号线束启动二氧化碳激光发生装置,利用第二电源与控制信号线束启动非接触式温度传感器;12) The control device uses the first power supply and control signal harness to start the carbon dioxide laser generator, and uses the second power supply and control signal harness to start the non-contact temperature sensor;
13)控制装置发出驱动控制信号;二氧化碳激光发生器在驱动控制信号的作用下绕着立柱的轴线旋转90°,从位置A转动到位置B;13) The control device sends a driving control signal; the carbon dioxide laser generator rotates 90° around the axis of the column under the action of the driving control signal, and rotates from position A to position B;
14)控制装置发出激光束生成信号;二氧化碳激光发生器依据控制装置上设置的激光束能量密度参数值产生激光束;激光束透过玻璃材料制成的第一熔接半轴,照射在压合端线材和固定端线材的两个端面的对接处;在激光束提供的能量的作用下,压合端线材和固定端线材在对接端面处的材料开始熔化;在第一压簧和第二压簧所提供的弹力的作用下,压合端线材的端面在激光熔接装置内与固定端线材的端面在熔合的过程中始终以一定的压力压合在一起,促使二者充分熔合,以确保熔接质量;14) The control device sends out a laser beam generation signal; the carbon dioxide laser generator generates a laser beam according to the laser beam energy density parameter value set on the control device; the laser beam passes through the first welding semi-axis made of glass material, and irradiates on the pressing end The butt joint of the two end faces of the wire and the fixed end wire; under the action of the energy provided by the laser beam, the materials at the butt end of the pressed end wire and the fixed end wire begin to melt; the first compression spring and the second compression spring Under the action of the provided elastic force, the end surface of the wire at the pressing end and the end surface of the wire at the fixed end are always pressed together with a certain pressure during the fusion process in the laser welding device, so as to promote the full fusion of the two to ensure the welding quality ;
15)非接触式温度传感器实时采集激光熔接装置内压合端线材和固定端线材熔接部位的加热温度信息,并将其利用第二电源与控制信号线束传递给控制装置;当激光熔接装置内的加热温度达到在控制装置上设置的熔接温度参数值时,控制装置通过第一电源与控制信号线束给二氧化碳激光发生器发出关机信号;15) The non-contact temperature sensor collects the heating temperature information of the welding part of the pressing end wire and the fixed end wire in the laser welding device in real time, and transmits it to the control device by using the second power supply and the control signal harness; when the laser welding device When the heating temperature reaches the welding temperature parameter value set on the control device, the control device sends a shutdown signal to the carbon dioxide laser generator through the first power supply and the control signal harness;
16)非接触式温度传感器继续采集激光熔接装置内压合端线材和固定端线材熔接部位的加热温度信息;当熔接部位的温度降至室温时,控制装置通过第二电源与控制信号线束停止非接触式温度传感器的温度信息采集工作;16) The non-contact temperature sensor continues to collect the heating temperature information of the welding part of the pressing end wire and the fixed end wire in the laser welding device; The temperature information collection work of the contact temperature sensor;
17)控制装置发出驱动控制信号;二氧化碳激光发生器在驱动控制信号的作用下绕着立柱的轴线旋转90°,从位置B转动到位置A;17) The control device sends a driving control signal; the carbon dioxide laser generator rotates 90° around the axis of the column under the action of the driving control signal, and rotates from position B to position A;
18)松开第一锁紧螺母和第二锁紧螺母,将第一锁紧螺杆和第二锁紧螺杆分别绕着第一悬挂组件和第二悬挂组件的轴线转动并放置到平台上;18) Loosen the first lock nut and the second lock nut, rotate the first lock screw and the second lock screw around the axis of the first suspension assembly and the second suspension assembly respectively and place them on the platform;
19)将第一线材压板组件和第二线材压板组件分别绕着第一回转轴组件和第二回转轴组件的轴线转动打开;19) Rotate and open the first wire clamp assembly and the second wire clamp assembly around the axes of the first rotary shaft assembly and the second rotary shaft assembly;
20)从第一线槽底座和第二线槽底座的V型放线槽内将由压合端线材和固定端线材熔接成一根的线材取出;20) Take out the wire that is welded into one by the wire at the pressing end and the wire at the fixed end from the V-shaped wire release trough of the first wire slot base and the second wire slot base;
21)线材激光熔接工作结束。21) The wire laser welding work is over.
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| CN108608650A (en) * | 2018-05-24 | 2018-10-02 | 浙江水利水电学院 | A kind of 3D printing consumptive material fusion splicing devices and its welding process |
| CN109016494A (en) * | 2018-10-17 | 2018-12-18 | 云南三帝科技有限公司 | Suspension type 3D printer transmission mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108608650A (en) * | 2018-05-24 | 2018-10-02 | 浙江水利水电学院 | A kind of 3D printing consumptive material fusion splicing devices and its welding process |
| CN108608650B (en) * | 2018-05-24 | 2024-05-14 | 浙江水利水电学院 | 3D printing consumable welding device and welding method thereof |
| CN109016494A (en) * | 2018-10-17 | 2018-12-18 | 云南三帝科技有限公司 | Suspension type 3D printer transmission mechanism |
| CN109016494B (en) * | 2018-10-17 | 2024-04-02 | 云南三帝科技有限公司 | Transmission mechanism of suspension type 3D printer |
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